Colasit CHVS 63 User manual

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 1
OPERATING MANUAL CHVS 63 - 250
风机使用指导手册
High pressure – Plastic industrial fan
高压工业防腐风机
COLASIT Order N 克拉斯订单编号.:
Fan type 风机型号:
Year of manufacture 出厂日期:
For use in Ex zones防爆区域使用 Not for use in Ex zones 非防爆区域使用
TD-000 680-E
Agent 厂家信息 : COLASIT AG – Faulenbachweg 63 – CH-3700 Spiez
Tel 电话. : [phone] – Fax 传真 : [phone]
e-mail 邮箱: [e-mail]

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 2
Preface 序言
This operating manual is the driver's license for operation of this COLASIT fan. It is the main source of
information and also the safety guideline. It deserves your full attention - please read it
carefully.
熟知此手册是使用克拉斯风机的条件，同时该手册也是风机信息的主要载体和安全使用指南。请务必
重视并仔细阅读。
The contents of this operating manual are subject to change without notice in order to take technical
progress into account.
因技术更新引起的手册内容更新和变化，恕不另行通知。
The manual contains icons that appear in the margin and indicate special dangers and important
instructions.
手册中包含了下列图标，显示在边栏，暗示特殊风险或者重要说明。
Very important note非常重要的提示
Universally applicable warnings which concern your personal safety.
保护人身安全的普遍性警告
Indicates electrical dangers. 有电危险
Indicates process control dangers. 过程控制风险
The entire operating manual consists of 3 parts:
手册包含以下 3个部分：
Part 1 第一部分: General 概 述
Part 2 第二部分: Components 组 件
Part 3 第三部分: Certificates 证 书

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 3
Table of contents 目录
Part 1 第一部分: General 概述 ....................................................................................................................................4
1 General 简介 .......................................................................................................................................................4
1.1 Definition 定义 ...............................................................................................................................................4
1.2 Manufacture of COLASIT fans 风机生产 .......................................................................................................5
1.3 Warranty质保 ...............................................................................................................................................5
1.4 Safety review 安全 ........................................................................................................................................6
1.5 Qualification of personnel 人员资质...............................................................................................................6
1.6 Possible emergencies 紧急情况 ....................................................................................................................6
1.7 The safety inspector (So) 安全专员 ...............................................................................................................6
1.8 General risk matrix 风险矩阵 ........................................................................................................................7
1.9 EU conformity of the COLASIT fan 克拉斯风机的 EC 认证...........................................................................8
1.10 Restrictions when commissioning 调试限制条件 ..........................................................................................8
1.11 General operating conditons 一般操作条件...................................................................................................9
2 Explosion protection 防爆 ...................................................................................................................................9
2.1 Fan EX marking 风机 Ex 防爆标识 .............................................................................................................11
2.2 Correct installation of ATEX fan ATEX 防爆风机的正确安装....................................................................11
3 Shipping, unpacking, inspection, storage 运输，装卸，检查和存储 .................................................................11
4 Installation, design 安装就位 ............................................................................................................................12
5 Commissioning, initial start up, test run 调试，初试和性能测试 .......................................................................13
5.1 Inspection of the installation and settings 安装和设置检查 .........................................................................13
5.2 Drive 传动 ....................................................................................................................................................14
5.3 Electrical installations, EMERGENCY - STOP 电气安装和急停..................................................................14
6 Operation 运行 ..................................................................................................................................................14
6.1 Safety regulations 安全说明 ........................................................................................................................14
6.2 Decomissioning 停止运行 ...........................................................................................................................15
7 Maintenance, repair, cleaning 保养，维修和清洁 .............................................................................................15
7.1 Preparation 准备工作...................................................................................................................................15
7.2 Performance 性能 ........................................................................................................................................16
8 Spare parts 备件 ...............................................................................................................................................17
9 Operating instructions 运行说明书 ....................................................................................................................18
10 Log-book 设备工作日志 ...............................................................................................................................18
11 Disposal 废弃物处理 ...................................................................................................................................18
12 Faults and fault clearance 常见故障 ............................................................................................................19
13 Retrofittable original accessories 可选原厂配件..........................................................................................21
Part 2 第二部分: Components 风机整机 ...................................................................................................................21
14 Design and function CHVS 设计和功能 .......................................................................................................21
15 Dimension 尺寸和图纸.................................................................................................................................22
15.1 Dimension of the CHVS with direct drive 直连 ............................................................................................22
15.2 Dimension of the CHVS with V-belt drive 皮带连接 ....................................................................................23
16 Assembly instructions 安装说明...................................................................................................................24
16.1 Assembly instructions for CHVS with direct drive 直连 ...............................................................................24
16.2 Assembly instructions for CHVS with V-belt drive 皮带连接 .......................................................................25
17 Spare parts list 备件清单 ............................................................................................................................26
17.1 Spare parts list for CHVS with direct drive 直连风机备件清单.....................................................................26
17.2 Spare parts list for CHVS with V-belt drive 皮带连接风机备件清单.............................................................27
Part 3 第三部分: Certification 认证............................................................................................................................28
18 Certification 认证..........................................................................................................................................28
18.1 EC Declaration of Conformity CE 认证 .......................................................................................................28
18.2 ATEX Declaration of Conformity ATEX 防爆认证 ........................................................................................29
18.3 Other certificates 认证和证书 ......................................................................................................................31
19 Form fort he correct assembly of ATEX fans ATEX 防爆风机的正确安装...................................................32

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 4
Part 1 第一部分: General 概述
1 General 简介
OBLIGATIONS 责任
Prior to any work done on or with the fan, we place you under an obligation to
read this operating manual and any further contractors’ operating instructions
carefully and through to the end.
在开展任何同风机有关的工作前，我们要求您从头到尾仔细阅读此手册或者是合同
方提供的操作说明书。
Should anything not be clear, please get in touch with us immediately. Do not put
the fan into operation as long as uncertainties exist.
如果有疑问，请尽快和我们联系。在疑问没有澄清之前，不要使用风机。
As soon as you start up the fan you confirm that you have read and understood
the operating manual.
如果风机已经开始运转，将默认您已经阅读和理解了此手册的所有内容。
After having become acquainted with the fan and its operational performance
together with your production process, we recommend that you make a note of
the different modes of operation in a “process instructions” document.
当风机的工作性能和您的生产流程匹配后，我们建议记录下不同工作操作模式，
制作“运行说明”。
Together with this operating manual, any acceptance documents such as ATEX, works acceptance
certificates and the EC declaration of conformity, the process instructions document forms part of the
complete system documentation.
For the fan, a separate risk analysis was made as a prerequisite for writing this operating manual.
Risks were evaluated and any remaining residual risks are pointed out in this operating manual.
同此操作手册一样，任何形式的批准文件，施工证书，EC 认证，运行说明都是系统文件的组成部分。
就风机而言，独立的风险分析是编写此手册的先决条件。风险已经进行过评估，任何其他风险手册中都
有列明。
When extracting aggressive gases, it is imperative to review the suitability of the
materials:
处理腐蚀性气体，确认材料的适用性是必不可少的步骤。
▪Once the principal or the operator has notified us of the gas mix and the
maximum operating temperature, the suitability and any applicable
restrictions will be confirmed in the data sheet of COLASIT AG.
如果委托人或者操作方提供了处理介质和操作温度极限，克拉斯提交的方案
会确认材料的适用性并列明使用限制和禁忌。
▪In the absence of a written notification with regard to the extracted
medium by the principal, the operator is responsible without limitation
for assessing the suitability for the operation of the ventilator.
委托人没有提供关于处理介质的书面说明，那么评估通风系统材料适用性是操
作方不可推卸的责任。
1.1 Definition 定义
The term "COLASIT fan" stands for a Swiss high-quality product and contains all those components and
individual parts, as compiled in the purchase order or in the material parts list respectively, which, when
assembled, form a functional unit.
术语“克拉斯风机” 指瑞士克拉斯的高品质产品，包括所有组件或者单独的部件，他们或列明在采购订单内或列
明在物料清单中。这些组件或者部件，组装起来就是整机。

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 5
1.2 Manufacture of COLASIT fans 风机生产
The fan was manufactured using to modern manufacturing methods and was extensively tested both during
manufacture and as a finished product by the COLASIT quality assurance system. The methods and
procedures used for manufacture and production monitoring correspond to the state of the art. The
personnel entrusted with the manufacture of the fan have the appropriate skills and possess valid
qualifications.
All fans complete a successful test run in the manufacturer’s facilities.
风机采用现代加工手段制造，风机的扩展测试贯穿整个生产过程，包括成品的测试，以上生产过程和测试均严
格遵守克拉斯的质量体系。生产方法，流程，以及对应的监控手段都体现了最新水平。生产工人技能娴熟，持
证上岗。所有安装了电机的整机都在生产工厂成功通过测试。
1.3 Warranty 质保
Warranty ends on the date stated in the general terms of sale and delivery. Warranty is limited to the
delivery of spare parts or the repair of defective parts at the manufacturer’s factory. Any further claims or the
replacement of non-repairable or wear parts are excluded.
We guarantee the availability of spare parts identical in construction to the original over a period of 10 years
effective from the date of delivery.
质保期限见销售和发货条款。此处所说的质保仅仅针对发货的备件和工厂返修件，不包括额外诉求或者不可维
修部件和易损件的更换。
我们承诺备件的可供性在原项目建设后 10年内有效。
COLASIT only guarantees the durability of materials on condition that technological data was available
before production.
克拉斯仅根据产品在生产之前获取的技术/ 工艺数据来对材料的耐用性能负责。
Any change in the conditions of use is only permissible after approval by COLASIT; otherwise this will entail
loss of warranty.
设备使用工况的变化必须获得克拉斯的确认才有效，否则将导致保证责任的终止。
Any changes or repair work during the warranty period may only be made by our fitters or with our written
consent.
质保期内设备的改变或者维修，只能由克拉斯的安装人员实施或者获得克拉斯的书面认可。
We refer to the limitation of warranty noted in the “Motor“section in the case where a frequency converter
supplied by a third party is fitted.
如果电机配套使用的变频器由第三方提供，我们对电机部分的质保责任是有限制的。
The fan must be deployed and used in accordance with the conditions mentioned
in this operating manual. Only in this way can its function be guaranteed and
dangers to persons and material be excluded during operation. We accept no
liability nor guarantee any claims for damages arising from nonobservance of this
manual or from inappropriate operation.
风机必须按照本手册的相关规定安装就位和运转使用，只有这样才能保证风机的性
能，使人员和材料免受损害。由于无视该手册或者不当操作造成的损失，我们不承
担质保或者其他任何形式的责任。

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 6
1.4 Safety review 安全
After having installed the fan, we recommend checking out the entire operating situation by means of a risk
analysis. In this way it can be guaranteed that neither the fan suffers damage nor that the fan causes any
damage.
风机就位后，我们建议操作者对“操作环境”进行全面的检查，这样可保证风机本身免受损害，也能防止风机引
起事故和损伤。
1.5 Qualification of personnel 人员资质
The fan may only be put into operation, handled, operated, maintained and cleaned by trained personnel
who are authorised (and competent) to carry out such work.
风机只能由经过培训的，授权（胜任工作的）人员投入使用，处理，操作，维护保养和清理。
The personnel must possess the appropriate skills needed to operate the fan and be familiar with the effects
of the reactions caused by the fan.
所需人员必须具备操作风机的技能，并熟知风机工作原理。
The personnel qualified to operate the fan must be able to react adequately and correctly in case of a fault or
an emergency.
合格的操作人员必须能充分应对和正确处理故障或者紧急情况。
1.6 Possible emergencies 紧急情况
An emergency may result from the bursting or melting of plastic components as a result of mechanical
damage or chemical and thermal influences. In this case, parts may fly off or vapour may be produced that
may be hot, corrosive, poisonous, irritating or inflammable (e.g. hydrochloric acid vapour occurring from
burning PVC).
机械损伤，化学腐蚀和热作用都会造成塑料部件的破裂或者融化变形，由此导致紧急情况的发生。在这种情况
下，会有碎片飞溅或者产生热的，腐蚀性，有毒的，刺激性或易燃的蒸汽（ 例如：燃烧的 PVC 会产生盐酸蒸
汽）。
There may be a danger of fire under certain circumstances.
For the choice of the correct fire-extinguishing devices and the positioning of the firefighting equipment,
please follow the recommendations of your local fire station.
在某些情况下也会引起火灾。
请联系当地消防部门，选择正确的灭火设备并合理安装和配置。
1.7 The safety inspector (So) 安全专员
The function of the safety inspector or his representative is defined in the operating company’s
organisational chart. The name of the person must be known to all personnel who are responsible for the
fan. The operating company defines his competencies and his area of responsibility.
The safety inspector approves the fan for operation.
安全专员及其代表的功能是在运营公司组织架构中加以定义的。负责风机的所有工人或者人员必须知道其姓
名。由运营公司负责划定安全专员的胜任条件和责任范围。只有安全专员的批准，风机才能投入运行。

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 7
1.8 General risk matrix 风险矩阵
Operation 操作
The safety regulations in effect at the operator’s location are mandatory and are
to be observed at all times. During operation, parts of the body or objects must
never be brought within the reach of the fan. Before making an intervention, the
process must be stopped i.e. all mechanical movement is to be stopped and it is
to be ensured that no self-acting motion can occur.
操作工位使用的安全规范是强制性的，任何时候都必须遵守。设备运行期间，个人
物品不能带进风机工作区。实施任何措施之前，风机操作进度必须暂停。例如，机
械运动必须停止并确保不会出现自动位移。
Missing safety devices 安全设施缺失
If the fan is equipped with safety devices, they may neither be modified nor
removed. Further safety devices of suitable design must be fitted by the operator
and are subject to his control.
风机配套的安全设施，不能被随意修改和移除。要根据操作人员设计安全设施并使
其在操作人员的可控范围内。
Disregard of safety precautions 无视安全预防措施
Please implement all safety measures so that the fan, together with its associated
equipment, can operate properly and any danger to persons, materials and
products can be excluded.
请执行所有的安全措施，以确保风机，风机相关设备能安全正确的运行，并避免对
人员，材料，产品带来损伤。
Decommissioning 风机停机
In the case of damage or malfunction of protective equipment, the fan is not to be
used any more. It may only be put into operation again when the protective
equipment is full functional again.
安全设施损坏或者失效时，风机必须停机。只有在安全设备完全恢复功能时候，风
机才能重新开始运行。
Overpressure 过压
If the fan is operated under overpressure conditions with normal seals, the
danger of gas escape exists. For operation under overpressure conditions,
special seals are to be employed.
使用普通密封的风机在过压状态下运行，有泄露的危险。过压状态下运行，风机必
须使用特殊的密封。
Electricity 电气
When any work is carried out on the fan, the electric motor must be deenergised
and secured to prevent it from switching on. The main power switch must be
secured against operation by third parties using a lockable device (e.g. padlock)
by the persons working on the fan. Full disconnection of the motor is only
permissible in case of complete removal!
对风机作业时，风机配套的电机要断电或者保护措施防止其通电。主电源开关要安
全操作，配置锁定装置（如扣锁）。只有在设备完全拆除时才允许电机彻底断电。

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 8
The safety regulations for work on electrical equipment prevailing at the place of
operation must be observed at all times and be available for reference at the
place of operation.
操作现场的电气设备安全操作规范，任何时候都必须遵守，也是操作现场的指导。
Electrostatic charge 静电
Media flowing through the plastic components may cause the buildup of
electrostatic charge. These are harmless to persons who do not react to electrical
impulses in the body.
介质流经塑料组件会引起静电荷的积累。它对那些体内对电脉冲没有回应的人员而
言是无害的。
Unsuitable materials 错误的材料
Through the use of inappropriate materials, the fan and/or parts may be damaged
or become non-functional. Please always use original spare parts and contact the
manufacturer in any case of doubt.
错误材料的使用，会导致风机或风机部件的损伤或者失效。请使用原厂备件或者在
有疑问时联系生产厂家。
Dangerous media 危险介质
Depending on the mode of operation, fan parts may come in contact with
dangerous media.
基于不同的操作模式，风机部件很可能会接触到危险介质。
Work on the fan or carrying out maintenance work is not allowed during
operation. Before carrying out any work, any dangerous media must be removed
from the system and, when required, must be neutralised and secured in such a
way that an inflow of dangerous media is prevented.
在风机运行的同时，禁止对风机作业或者开展维修保养工作。危险性的介质必
须先系统中清除。或者根据要求，采用中立和安全的方法，控制危险性介质的
流入。
1.9 EU conformity of the COLASIT fan 克拉斯风机的 EC 认证
The fan was designed, built and tested to Directive 2006/42 EC.
In addition to this EC Directive and EN standards which have the equivalent status of a Swiss standard,
Swiss safety and accident-prevention regulations have also been taken into account.
An EC Declaration of Conformity in terms of the EC guidelines 2006/42 EC on machines will be issued
along with the fan.
风机根据 2006/42 EC 标准设计，制作和测试。
除了相当于瑞士标准的 EC 指令和 EN 标准，瑞士安全和事故预防法规也同样适用。根据 2006/42 EC 签
署的 EC 认证会同风机一起发货。
1.10 Restrictions when commissioning 调试限制条件
We stipulate that putting into operation is prohibited as long as the fan, including
all parts belonging to it or equipment connected to it, has not been installed and
checked out and until the operating manual has been read completely before
commissioning.
调试之前，如果风机（包括属于风机的配件）或者同风机连接的设备还没有安装就
位，验收通过或者没有全面阅读过使用手册， 我们都禁止开启风机投入运行。

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 9
We stipulate that the fan may only be put into operation when the safety inspector
has given his approval. He is obliged to record this approval in a protocol.
只有获得安全检查人员的认可，风机才能投入运行，同时他有义务做下记录。
The disregard of these stipulations constitutes negligence.
对以上规定的漠视视为过失。
1.11 General operating conditons 一般操作条件
The permissible operating conditions are specified on the manufacturer’s rating plate.
产品铭牌上记录了风机允许的工作条件。
The fan is not suitable for the conveyance of solids in the air flow. This operating
mode will lead to destruction of the fan.
风机不能用来输送固体颗粒物，否则会造成风机的损坏。
The ducts on the intake and delivery sides must always be open. A closed duct will lead to
a rise in temperature, which could cause destruction of the fan.
风口或者出口处的管道是开放的，封闭的管道会造成温度的升高导致风机损坏。
The minimum air speed through the fan is 5 meters per second.
通过风机的最小风速为 3米/秒。
The maximum air speed may not exceed 30 meters per second through the fan.
通过风机的最大风速不能超过 30 米/秒。
The standard motors are designed for normal operating conditions (ambient temperature +40°C,
altitude below 1000 m above sea level, air pressure up to 1050 hPa). In case of any divergence
from these conditions, please contact COLASIT.
标准电机有其正常运行的环境条件要求（温度范围 -20 到+ 40度，海拔低于 1000 米，大气压至
1050 hPa）, 如果电机使用条件不同，请同克拉斯联系。
Compliance with these operating conditions is the responsibility of the operator.
遵守这些工作条件是操作人的责任。
2 Explosion protection 防爆
COLASIT plastic fans are suitable for the conveyance of gases in Zone 1 or 2 (Equipment Category
1 or 2) depending on the model. COLASIT plastic fans are not suitable for the conveyance of gases
in Zone 0 (Equipment Category 1.
克拉斯塑料防腐风机可以用来传输危险 1区和 2区的气体（设备类别 1 或2），风机不适合于 0区气体
（设备类别 1）的传输。
The zone classification of the conveyed medium and the site of installation must be made known by
the fan operator so that COLASIT can take the necessary measures to prevent the risk of ignition.
风机操作人要明确介质的危险区域划分，安装地点，以便于克拉斯进行必要的计算来预防爆炸的发生。
The explosion-proof COLASIT fans are not suitable for the conveyance of
explosive dusts.
克拉斯防爆认证风机不适合用来处理爆炸性的粉尘。
No modifications may be made to ATEX-certified fans. All work on the fan may
only be carried out by ATEX-trained skilled personnel.
Otherwise the ATEX Certificate will lose its validity.
ATEX防爆认证风机不能任意改动。所有的工作必须由接受过 ATEX 培训的熟练工
完成。否则 ATEX 认证将会失效。

COLASIT AG
Plastic construction
CH-3700 Spiez
Phone [phone] Fax [phone]
Editione 2013 / Subject of alteration
Copyright by COLASIT AG Spiez
Page 10
On ATEX certified fans, the external grounding terminal of the motor and fan
must be connected to a potential equalization system.
ATEX认证风机，电机的外部接地接线柱和风机都必须接地或者连接到类似
的系统。
Motors with protection type "e" are standard for using in the explosion-proof design of our fans. The
standard version of the motors used complies with temperature class T3 (maximum surface temperature
200ºC). As special-purpose design, motors with protection type "d" or motors with temperature class T4
(maximum surface temperature 135°C) are also available.
有保护标志“e”的电机是防爆风机使用的标准电机。电机的温度组别为 T3（最高表面温度为 200 度）。
特殊用途的设计，带保护标志“d‘，温度组别 T4（最高表面温度 135度）的电机也可以选择使用。
The user must define a suitable temperature class for his application that does
not reach the ignition temperature of his conveyed medium.
用户必须根据其应用定义出合适的温度等级，不能超出其处理介质的点燃温度等
级。
Please also observe the specifications in the operating instructions of the motor
manufacturer.
The thermal motor protection must be connected in compliance with the
manufacturer's specifications (operating instructions).
请遵守电机厂家提供的操作手册列明的规范。电机的过热保护必须按照电机厂家的
规范正确接线和连接。
If a frequency converter is fitted, we recommend using pressure-proof enclosed
motors. In addition, a certified PTC resistor releasing device must be fitted.
The following specifications must be included on the motor rating plate: min and
max frequencies, min and max speeds, min and max torque or output, limit
temperature PTC and PTC release time.
如果使用变频器，我们推荐使用耐压电机。同时增加 PTC 保护。下列规格数据必
须显示在电机的铭牌上：最低/高工作频率，最低/高转速，最小/大扭矩和输出，
PTC 温度范围和恢复时间。