Coldelite EPS 60 XP manual 

APPLICARE
TARGA
CARATTERISTICHE
INSTRUCTIONS HANDBOOK
EPS 60 XP

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COLDELITE
Via Emilia, 45 - 40011 Anzola Emilia (Bologna) - Italy
Tel. [phone] - Fax [phone]
This handbook may not be reprinted, transferred, registered, recorded in a retrieval system,
nor translated in other languages unless otherwise previously agreed with COLDELITE.
The purchaser has the wright to reprint it for his own office use.
COLDELITE policy pursues a steady reasearch and development, thus it reserves the right
to make changes and revisions whenever deemed necessary and without being bound to
previous statements to the purchaser.
We wish to thank you for the preference granted to us by purchasing one of
COLDELITE machines.
To the best guarantee, since 1993 COLDELITE has submitted its own Quality
System to the certification according to the international Standard ISO 9001-94,
nowadays its production has got UNI-EN-ISO 9001-2000 Certified Quality System.
Moreover,CarpigianimachinescomplywithfollowingEuropeanDirectives:
-“Machinery” Directive 98/37/EC,
-“Low Voltage” Directive 2006/95/EC,
-“EMC” Directive 2004/108/EC,
-“PED” Directive 97/23/EC,
-Regulation 2004/1935/EC relating to “Materials and articles in contact with
foodstuffs”
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INDEX
SECT. FOREWORD ............................................................................................................ 5
INSTRUCTION HANDBOOK ................................................................................... 5
PURPOSE ................................................................................................................... 5
HANDBOOK STRUCTURE ...................................................................................... 5
ADDITIONAL DOCUMENTATION ......................................................................... 5
CONVENTIONAL SYMBOLS ................................................................................... 6
SAFETY ..................................................................................................................... 7
QUALIFICATION OF THE STAFF ......................................................................... 7
WARNING ................................................................................................................. 7
SECT. 1 GENERAL INFORMATION
1.1 GENERAL INFORMATION ..................................................................................... 9
1.1.1 MANUFACTURER'S IDENTIFICATION DATA ......................................... 9
1.1.2 INFORMATION ABOUT SERVICE .............................................................. 9
1.1.3 INFORMATION TO THE USER ................................................................... 9
1.2 INFORMATION ABOUT THE MACHINE .............................................................. 9
1.2.1 GENERAL DATA .......................................................................................... 9
1.2.2 TECHNICAL FEATURES ............................................................................ 10
1.2.3 MACHINE GROUPS LOCATION ............................................................... 11
1.3 INTENDED USE ...................................................................................................... 11
1.4 NOISE ...................................................................................................................... 11
1.5 STORING A MACHINE ......................................................................................... 11
1.6 DISPOSAL OF PACKING STUFFS .................................................................. 11
1.7 WEEE (Waste Electrical and Electronic Equipment) ................................. 12
SEC. 2 INSTALLATION
2.1 ROOM NECESSARY TO THE MACHINE USE .................................................. 13
2.2 WATER SUPPLY CONNECTION ......................................................................... 13
2.3 MACHINES WITH AIRCOOLED CONDENSER ................................................. 13
2.4 MACHINES WITH WATERCOOLED CONDENSER .......................................... 14
2.4.1 WATER VALVE ADJUSTMENT ................................................................ 14
2.5 ELECTRICAL CONNECTION ............................................................................... 14
2.5.1 REPLACING A POWER CABLE ................................................................. 14
2.6 LOCATION ............................................................................................................. 15
2.7 REFILLING .............................................................................................................. 15
2.8 MACHINE TESTING .............................................................................................. 15
SEC. 3 INSTRUCTIONS FOR USE
3.1 MACHINE SAFETY WARNINGS .......................................................................... 17
3.2 MACHINE CONFIGURATION ............................................................................... 17
3.3 CONTROLS ............................................................................................................ 18
3.3.1 PUSH-BUTTON PANEL .............................................................................. 18
3.3.2 FUNCTIONS ................................................................................................. 18
3.4 MACHINE STARTING ........................................................................................... 20
3.4.1 USE OF THE DISPENSING SPIGOT ............................................................ 20
SEC. 4 SAFETY DEVICES
4.1 ALARMS ON DISPLAY ...................................................................................... 21
4.2 BLACKOUT ........................................................................................................... 22

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SEC. 5 CLEAN OUT, DISASSEMBLING AND REASSEMBLING OF PARTS IN
CONTACT WITH THE PRODUCT
5.1 EXTERIOR CLEAN OUT ....................................................................................... 23
5.2 PRELIMINARY CLEAN OUT ................................................................................ 23
5.3 DISASSEMBLING THE SPIGOT PISTON .......................................................... 23
5.4 DISASSEMBLING THE TANK COVER ............................................................... 24
5.5 DISASSEMBLING THE BEATER ......................................................................... 24
5.6 HYGIENE ................................................................................................................. 25
5.7 SANITIZATION ...................................................................................................... 25
SEC. 6 MAINTENANCE
6.1 SERVICE TYPOLOGY ........................................................................................... 27
6.2 WATERCOOLING .................................................................................................. 27
6.3 AIRCOOLING ......................................................................................................... 27
6.4 ORDERING SPARE PARTS ................................................................................. 27
6.5 TABLE OF EQUIPMENT ....................................................................................... 28
SEC. 7 TROUBLESHOOT GUIDE
7.1 TROUBLESHOOT GUIDE ..................................................................................... 29

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FOREWORD
INSTRUCTION HANDBOOK
Editing this handbook, it was taken into due account European Community directions on
safety standards as well as on free circulation of industrial products within E.C.
PURPOSE
This handbook was conceived taking machine users' needs into due account.
Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged
in the long run quality features charachterizing COLDELITE machines all over the world.
A significant part of this handbook refers to the conditions necessary to the machine use
and to the necessary procedure during cleanout as well as routine and special maintenance.
Nevertheless, this handbook cannot meet all demands in details. In case of doubts or missing
information, please apply to:
COLDELITE ViaEmilia,45-40011 AnzolaEmilia(Bologna) -Italy
Tel.[phone] - Fax [phone]
HANDBOOK STRUCTURE
This handbook is divided in sections, chapters and subchapters in order to be consulted
more easily.
SECTION
A section is the part of the handbook identifying a specific topic related to a machine part.
CHAPTER
A chapter is that part of a section describing an assembly or concept relevant to a machine
part.
SUBCHAPTER
It is that part of a chapter detailing the specific component of a machine part.
It is necessary that each person involved in the machine operation reads and clearly
understands those parts of the handbook of his/her own concern, and particularly:
-The Operator must read the chapters concerning the machine star-up and the operation of
machine components.
-A skilled technician involved in the installation, maintenance, repair, etc., of the machine
must read all parts of this handbook.
ADDITIONAL DOCUMENTATION
Along with an instruction manual, each machine is supplied also with additional documentation:
-Part list: A list of spare parts which is delivered together with the machine for its
maintenance.
-Wiring diagram: A diagram of wiring connections is placed in the machine.
ATTENTION
Before using the machine read carefully the instruction handbook.
Pay attention to the safety instructions.

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CONVENTIONAL SYMBOLS
CAUTION: ELECTRIC SHOCK DANGER
The staff involved is warned that the non-obsevance of safety rules in carrying out the
operation described may cause an electric shock.
CAUTION: GENERAL HAZARD
The staff involved is warned that the operation described may cause injury if not performed
following safety rules.
NOTE
It points out significant information for the staff involved.
WARNINGS
The staff involved is warned that the non-observance of warning may cause loss of data
and damage to the machine.
PROTECTIONS
This symbol on the side means that the operator must use personal protection against an
implicit risk of accident.
QUALIFICATION OF THE STAFF
MACHINE OPERATOR
He/she is an unskilled person, who has no specific expertise and can only carry out easy
chores, such as the machine operation by means of controls available on the push-button
panel, and filling and drawing of products used during operations.
MAINTENANCE ENGINEER
He/she is a skilled engineer for the operation of the machine under normal conditions; he/she
is able to carry out interventions on mechanical parts and all adjustments, as well as
maintenance and repairs. He/she is qualified for interventions on electrical and refrigeration
components.
COLDELITE ENGINEER
He/she is a skilled engineer the manufacturer assigned to field interventions for complex jobs
under particular conditions or in accordance with agreements made with the machine's owner.

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SAFETY
When using industrial equipment and plants, one must be aware of the fact that drive
mechanisms (rotary motion), high voltage components, as well as parts subject to high
temperatures may cause serious damage to persons and things.
Who is in charge of plant safety must be on the look-out that
-An incorrect use or handling shall be avoided
-Safety devices must neither be removed nor tampered with
-The machine shall be regularly serviced
-Only original spare parts are to be used especially as far as those components with
safety functions are concerned (ex.: protection microswitches, thermostats).
To achieve the above, the following is necessary:
-At the working place an instruction manual relevant to the machine should be available.
-Such documentation must be carefully read and requirements must conse quently be met.
-Only adequately skilled personnel should be assigned to electrical equipment.
-Be on the look out that no technician will ever carry out interventions outside his own
knowledge and responsibility sphere.
QUALIFICATION OF THE STAFF
Staff attached to the machine can be distinguished according to training and responsibility as
follows:
OPERATOR
-A person who has not necessarily a high technical knowledge, just trained for ordinary
operation of the machine, such as: startup, stop, filling, basic maintenance (cleanout, simple
blocking, instrumentation checkings, etc.).
SKILLEDENGINEER
-A person enganged on more complicated operations of installation, maintenance, repairs, etc.
IMPORTANT!
One must be on the look-out that the staff does not carry out any operation outside its own sphere
of konwledge and responsibility.
NOTE:
According to the standard at present in force, a SKILLED ENGINEER is who, thanks to
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions,
is able to realize and avoid any danger and has also been allowed by the person in charge of
plant safety to carry out all kinds of interventions.
WARNING
When installing the machine, insert a differential magnetothermal protection switch on all
poles of the line, adequately sized to the absorption power shown on machine data plate and
with contact opening of 3 mm at least.
•Never put your hand into the machine, alike during production and cleaning operations.
Before carrying out any maintenance operation, make sure that the machine is in “STOP”
position and main switch has been cut out.
•It is forbidden to wash the machine by means of a bolt of water under pressure.
•It is forbidden to remove panels in order to reach the machine inside before having
disconnected the machine.
•COLDELITE is not responsible for any accident that might happen during operation,
cleaning and/or servicing of its units, if this warning has not been fully complied with.

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1GENERAL INFORMATION
1.1 GENERAL INFORMATION
1.1.1 Manufacturer's identification data
The machine has a data plate carrying manufacturer data, machine type and serial number,
assigned when it is manufactured.
Copy of machine data plate to be found on first page of this handbook.
1.1.2 Information about service
All operations of routine maintenance are here described in section "Maintenance"; any
additional operation requiring technical intervention on the machine must be cleared with
the manufacturer, who will also examine the possibility of a factory technician field
intervention.
1.1.3 Information to the user
lThe manufacturer of the machine is at user's disposal for any explanation and information
about the machine operation.
lIn case of need, please call the local distributor, or the manufacturer if no distributor is
available.
lManufacturer's service department is available for any information about operation, and
requests of spare parts and service.
1.2 INFORMATION ABOUT THE MACHINE
1.2.1 General data
EPS XP are pasteurizers which prepare, pasteurize, homogenize and age ice cream mixes to
other units.
An electronic microprocessor steadily checks each working cycle selected.
Two alphanumerical monitors display all steps of a working cycle and send audio-visible
messages.
The following are the main components:
ltwo-speed beater;
ldisplay console with low voltage 24 V controls;
lelectrical, freezing and soundproofing units complying with international standards;
lgraduated tank, with inside water dispenser for wash;
lhigh resistant steel frame, treated with rust inhibitors; varnisched aluminium panels.
Legend:
A= Serial number
B= Machine type
C=Voltage
D=Main-switch amperometric
value
E=Gas type and weight
F=Machine code
G=Condensation
H=Frequency
I=Power input
VHz kW
A
Gas kg
Cod.
ANZOLA EMILIA - BOLOGNA - ITALY
Matr.
A B
C D E H
F G
I
100089654588-4

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COLDELITE recommends to always use high quality ingredients for the preparation of
confectionery products, in order to satisfy your customers, even the most hard-to-please
ones.
Any saving made to the prejudice of quality will surely turn into a loss much bigger than
the saving itself.
Bearing in mind the above statements, please take heed of the following suggestions:
lChoose high quality natural ingredients.
lFollow closely instructions given by your supplier.
lDo not alter your supplier's recipies, by adding, for instance, water or sugar.
lTaste your products before serving and start selling only if entirely satisfactory.
lMake sure your staff always keeps the machine clean.
lHave your machine serviced always by companies authorized by COLDELITE.
1.2.2 Technical features
NOTE:
Dimensions herebelow reported may change depending on type of condensation.
Performances featured by a 25°C room temperature and 20°C cooling water temperature.
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1.2.3 Machine groups location
Caption
1Tank with cover
2Control panel
3Dispensing spigot
4Spout
1.3 INTENDED USE
EPS XP must only be used conforming with contents of paragraph 1.2.1 "General Information",
within the functional limits hereunder reported:
Voltage: ±10%
Air min. temperature 10°C
Air max. temperature 43°C
Water min. temperature 10°C
Water max. temperature 30°C
Water min. pressure 0.1 MPa (1 bar)
Water max. pressure 0.8 MPa (8 bar)
Max air relative humidity: 85%
-This machine has been designed for its use in rooms not subject to explosion-proof
laws; its use is thus bound to complying rooms and normal atmosphere.
1.4 NOISE
The steady acoustic pressure level weighed A in a working place alike by watercooled
and by aircooled machines is less than 70 dB(A).
1.5 STORING A MACHINE
The machine must be stored in a dry and dump-free place.
Before storing the machine, wrap it in a cloth in order to protect it against dust and else.
1.6 DISPOSAL OF PACKING STUFFS
When opening the packing crate, divide packing stuffs per type and get rid of them according
to laws in force in machine installation country.
1
2
3
4

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1.7 WEEE (Waste Electrical and Electronic Equipment)
In accordance with European Directive 2002/96/EC on WEEE (Waste Electrical and Electronic
Equipment), the presence of the above symbol on the product or on its packaging indicates
that this item must not be disposed of in the normal unsorted municipal waste stream. Instead,
it is the user’s responsibility to dispose of this product by returning it to a collection point
designated for the recycling of electrical and electronic equipment waste. Separate collection
of this waste helps to optimize the recovery and recycling of any reclaimable materials and
also reduces the impact on human health and the environment.
For more information concerning the correct disposal of this product, please contact your
local authority or the retailer where this product was purchased.

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2. INSTALLATION
2.1 ROOM NECESSARY TO THE MACHINE USE
The machine must be installed in such a way that air can freely circulate all around.
Rooms for the approach to the machine must be left free in order to enable the operator to
act without constraint and also to immediately leave working area, if need be.
The minimum approach room to working area should be at least 150 cm in consideration of
space taken by opened doors.
ATTENTION
Machines with aircooled condenser must be installed no closer than 50 cm to any wall
in order to allow free air circulation around the condenser.
NOTE
An insufficient air circulation affects operation and output capacity of the machine.
2.2 WATER SUPPLY CONNECTION
The machine must be connected to running water which pressure must not be higher than
0,8 MPa (8 bars).
By aircooled machines, water connection for drinking water (for machine wash) is placed
under the machine.
By watercooled machines water connections (for machine wash and gas cooling) are placed
on upper panel.
2.3 MACHINE WITH AIRCOOLED CONDENSER
Machines with aircooled condenser must be installed no closer than 50 cm to any wall in
order to allow free air circulation around the condenser.
NOTE
An insufficient air circulation affects operation and output capacity of the machine.
water
air
dimensions in cm
10

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2.4 MACHINES WITH WATERCOOLED CONDENSER
To make the machine run, a watercooled machine must be connected to running water
supply, or to a cooling tower.
Water must have a pressure of 0.1 MPa and 0.8 MPa (1-8 bar) at least, and a delivery at
least equal to the estimated hourly consumption.
Connect inlet pipe marked by plate "Water Inlet" to water supply installing a shut-off valve,
and outlet pipe marked by plate "Water Outlet" to a drain pipe, installing a shut-off valve.
2.4.1 Water valve adjustment
IMPORTANT
If water valve needs be reset, this operation will have to be carried out by skilled personnel,
only.
Valve adjustment must be carried out in such a way that no water flows when machine is off
and lukewarm water flows when machine is on.
NOTE
Water consumption increases if temperature of entering water is above 20°C.
ATTENTION:
Do not leave the machine in a room with temperature below 0°C
without first draining water from the condenser.
2.5 ELECTRIC CONNECTION
Before connecting the machine to the mains, check that machine voltage indicated in data
plate corresponds with the mains.
Insert a differential magnetothermal protection switch adequately sized to absorption capacity
required and with contact opening of 3 mm at least.
The machines are delivered with a 5 wire cable: blue wire must be connected to the neutral
lead.
IMPORTANT
Yellow/green ground wire must be connected to an adeguate ground plate.
2.5.1 Replacing the power cable
Should the machine main cable be damaged, it must be replaced immediately with one having
similar features. Replacement shall be carried out by skilled technicians, only.
IMPORTANT
Direction of rotation
Eps xp beater direction is clockwise in beating mode and full charge, whilst it is
anticlockwise in half charge mode.

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Reversal of rotation direction
If the beater rotation is not correct, reverse it by interchanging two of the three leads coming
from the circuit breaker.
2.6 LOCATION
The machine is provided with castors for an easy positioning; a mechanical block system,
once engaged, prevents machine from moving and keeps it standstill.
2.7 REFILLING
Motor installed in the machine is of the type with lubrication for life; no action of checking/
replacing or topping up is necessary.
Gas filling necessary to the freezing system is carried out at COLDELITE works during
machine postproduction testing.
If a gas addition happens to be made, this must be carried out by skilled technicians, only,
who can also find out trouble origin.
2.8 MACHINE TESTING
A postproduction test of the machine is carried out at COLDELITE premises; operation and
output functionality of the machine are thoroughly tested.
Machine test at end user's must be carried out by skilled technicians or by one of
COLDELITE engineers.
After the machine positioning and correct connections, also carry out all operations necessary
to functional check and test of the machine.

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3. INSTRUCTIONS FOR USE
3.1 MACHINE SAFETY WARNINGS
When using industrial equipment and plants, one must be aware of the fact that drive
mechanisms (rotary motion), high voltage components, as well as parts subject to high
temperatures may cause serious damages to persons and things.
Who is in charge of plant safety must be on the look-out that
-an uncorrect use or handling is avoided
-Safety devices are neither removed nor tampered
-Only are original spare parts to be used especially as far as those components with
safety functions are concerned (ex.: protection microswitches, thermal relays).
To achieve the above, the following is necessary:
-At working place an instruction manual relevant to the machine should be available.
-Such documentation must be carefully read and regulations must consequently be
followed.
-Only must adequately skilled personnel be assigned to electrical equipment.
3.2 MACHINE CONFIGURATION
The machine consists of a transmission of movement for beater assembly, a heating and
cooling system with aircooled or watercooled condenser.
The product is prepared by pouring a mix into the tank and starting the production cycle,
while referring to minimum and maximum quantities reported in Section 1.
When the cycle ends, the product can be taken out from the special spigot.
Mix
End product

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3.3 CONTROLS
3.3.1 Push-button panel
The machine is provided with a push-button panel on its front side; each push-button has
symbols explaining relevant functions.
DISPLAY
EPS XP is provided with an alphameric display usually displaying a series of
messages as soon as the machine is switched on and during its operation.
3.3.2 Functions
Function insert leds
When one of the leds on top left side of each push button switches on, it means the the
function corresponding with the symbol next to the same led, has been inserted.
STOP
In this function the machine is stopped and relevant red led is on. On the
display you will see STOP.
Pasteurization
There are 2 modes for pasteurization, namely:
- Full Charge Cycle
- Half charge Cycle
In order to select the Cycle Full Charge, press the Pasteurization push-
button.
You will get activation of
- Beating (high speed = clockwise)
- Side resistances (TTR)
After pressing the Pasteurization push-button, the set temperature will reach
the last value among 65°C, 85°C and 90°C and on display you will read (for
ex. 85°C):
Pasto +85°C
within 2" you can choose among 3 available Set values with the arrow-
button , i.e.,:
+85°C, +90°C, +65°C.
The cycle Half Charge is inserted by pressing the Pasteurization push-button
(select Set with the Arrow button as by the Cycle Full Charge) and then the
Half Charge push-button . On display:
1/2 Pasto +85°C Mix +04°C
You will get activation of
- Beating (Low speed = anticlockwise)
- Side resistances (TTR)

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Shower
By pressing the Shower push-button you allow water inlet through the nozzle
located on machine front.
Water inlet stops by pressing again the Shower push-button or STOP.
There is also an automatic water stop after 1 minute inlet.
Cooling
In cooling mode
- Compressor
- Solenoid valve (EVF)
- Beater (high speed = clowise rotation)
will be activated
In cooling, too, the beater always runs together with the Compressor. After
selecting the Cooling push-butrton, the display will show
Set +04°C Mix +14°C
When the set value is reached, Compressor, solenoid valve and Beater will
stop. The Beater will thence start every 30' and runs 15" everytime the
Compressor starts to cool the mix till the temperature set is reached.
The mix is thus controlled by thermostat for indefinite time.
In this case, low beating is activated, unless it is modified as described
below.
Beating modes can be changed by pressing the Beating push-button and, as
by heating, the result will be as follows:
- Beating led fixed: high speed with clockwise rotation
- Beating led blinking: low speed with anticlockwise rotation
In this step the temperature TGV will be controlled for anti-icing.
Beating
By pressing the Beating push-button, the display will show:
TIMER 30:00
Mix +05°C
Beating (high speed = clockwise) will be activated.
The display will show on top the time of 30 minutes, after which the machine
will set at STOP, whereas, down, it will show the mix temperature.
By pressing the beating push-button you can modify Beating mode as follows:
- High speed (clockwise rotation), Beating led fixed
- Low speed (anticlockwise rotation), Beating led blinking
Water tap
By pressing this push-button you activate mix spigot washing. Water inlet
lasts 3 seconds.
When time is over, spigot wash stops automatically and relevant led will
switch off.

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3.4 MACHINE STARTING
After washing, sanitizing and thoroughly rinsing the machine right before its use, as per
previous descriptions, pour the mix into the tank according to the quantity desired and
respecting the minimum and maximum values shown in the table (Sec. 1.2.2); the tank is
provided with an inside graduation for an approximate indication of mix quantity therein
contained (see picture below).
Before pouring the mix, make sure that the dispensing spigot is perfectly closed.
Note: a non perfectly closed tank cover hinders the machine functioning.
3.4.1 Use of the dispensing spigot
To take the mix out, turn the knob anticlockwise.
KNOB
Note: After extruding the product, it is necessary to automatically wash the spigot, each time, by
pressing the special push-button on the control panel.
The cycle starts after inserting the STOP position (led is on).
There are 2 modes for pasteurization, namely:
- Full Charge Cycle
- Half charge Cycle
In order to select the Cycle Full Charge, press the Pasteurization push-button.
the set temperature will now reach the last value among 65°, 85° and 90° and on display you
will read (for ex. 85°):
Pasto +85°C
within 2" you can choose among 3 available Set values with the arrow-button , i.e.,
+85°C, +90°C, +65°C.
The cycle Half Charge is inserted by pressing the Pasteurization push-button (select Set
with the Arrow button as by the Cycle Full Charge) and then the Half Charge push-button
. On display:
1/2 Pasto +85°C Mix +04°C
10
20
30
10
20
30
40
50
60
20
40
60
80
100
120