Coleman Cookout Series User manual

1
STOP
Do not return this product to the store.
IF YOU NEED HELP OR PARTS, CALL THE COLEMAN® HOTLINE
1-800-275-4617
HOURS: 10AM-7PM EST Mon-Fri, CLOSED Saturday and Sunday
GET HELP FOR:
MISSING/DAMAGED PARTS • ASSEMBLY • TROUBLESHOOTING
• WARRANTY ASSISTANCE • PRODUCT INFORMATION
TIP: ASSEMBLE YOUR GRILL IMMEDIATELY. MISSING OR DAMAGED PARTS
MUST BE CLAIMED WITHIN 30 DAYS OF PURCHASE.
GRILL SAFETY CHECK-LIST
For your family’s safety, please check the following:
READ and UNDERSTAND the owner’s manual and safety instructions.
DO NOT position or operate barbecue under overhang or unprotected construction, against
a wall, near aluminum siding, windows, or fencing.
CHECK that the regulator nipple is centered into the LP tank valve. Do NOT cross thread
this connection. Cross threading may result in a fire, or explosion at the tank connection.
PERFORM LEAK TEST on all connections as specified in this user manual. Leak checks
should be performed on all new barbecues even if assembled by an assembler or gas
technician. Leak checks should be performed frequently thereafter.
BEFORE OPENING THE GAS SUPPLY, ensure the lid is open, control knobs are in “OFF”
position, gas is turned o, and the regulator is attached to tank correctly. Then follow the
PROPER LIGHTING PROCEDURE as shown in the manual. If above steps are not followed,
you may experience low flames, or other performance issues.
Beware HOT SURFACES including lid, lid handle, side tables, and control panel. Wear
protective gloves while barbecuing.
Remove and clean the grease channel, front grease cup, side grease cup, and the heat
distribution plates, to avoid grease fires and flare ups.
Remove and clean the burners to avoid flash fires caused by spider webs and blockages.
Ensure that the barbecue is level.
WARRANTY
COOKOUTTM

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous fires,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
barbecue at all times.
CAUTION
In direct sun, and in operation, your
barbecue’s stainless steel and painted
steel parts can become very hot.
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance.
b. Extinguish any open flame.
c. Open lid.
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
fire department.
2. Do not store or use gasoline or
other flammable liquids or vapours
in the vicinity of this or any other
appliance.
3. An LP cylinder not connected for use
shall not be stored in the vicinity of
this or any other appliance.
Manual Revision #: 12172019 JC
SAFE USE & CARE
MANUAL
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com

CAUTION
Some parts may contain sharp edges, especially as noted in the manual. Wear protective gloves
during assembly and usage of this appliance.
For residential use ONLY. Do not use for commercial cooking.
WARNING
Do not attempt to repair or alter the hose and regulator or valve assembly for any assumed defect
or for any type of retro fit or conversion. Any modifications to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by the
manufacturer, for your model.
To ensure your satisfaction and for follow-up service,
register your barbecue online at
www.colemanbbqs.com
Installation / Additional warnings 1
Gas Hook-Ups and Warnings
LP cylinder requirements 2
LP cylinder removal, transport and storage 3
LP cylinder filling 3
Safety Hose and Regulator:
Connecting regulator to LP cylinder 4
Regulator flow limiting device (Propane) 4
Resetting the regulator flow limiting feature 4
Leak Testing 5
Operation - Lighting instructions 6
Operation - To extinguish 7
Prevention
Burner Flame Check 8
Flare-Ups 8
Grease Fires 8
Flash-Back Fires 9
Troubleshooting
Troubleshooting Chart 10
Care and Maintaince
Seasoning Cooking Grates 11
Regular Maintaince Regime 12
Storing your Barbecue 13
Start Grilling
Barbecue Cooking Methods and Grilling Tips 15
General Side Burner / Sear Stove Tips 16
Warranty and Service 18
TABLE OF CONTENTS

1
Installation must conform with local codes or, in the absence of local codes, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage
and Handling for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational
Vehicle Code, as applicable.
Minimum clearance to adjacent combustible materials:
Minimum of 36˝ (91.44 cm) from furthest protruding edge on all sides of the barbecue.
· DO NOT operate this barbecue under or near any overhanging or unprotected construction, aluminum siding,
windows, or fencing.
· DO NOT use in enclosed spaces such as carport, garage, porch or covered patio.
· DO NOT obstruct the flow of combustion and ventilation air to the barbecue.
· DO NOT place barbecue against a wall or other solid structure.
· DO always keep the area around this barbecue clean and clear of any and all combustible materials such as gasoline
or other inflammable liquids, paper or oily rags.
· DO remember this barbecue is for outdoor use only and is not for use on any boat or recreational vehicle.
· DO use this barbecue outdoors in a well-ventilated area, at least 36” (91.44 cm) from any dwelling or building.
· DO always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operating
position.
· DO check burner flames regularly.
· DO NOT attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed barbecue is hazardous.
· DO NOT leave your barbecue unattended while in operation.
· DO NOT use while under the influence of drugs or alcohol.
· DO NOT store any spare L.P. (propane) cylinder, full or empty, under or near your barbecue.
· DO NOT allow children or pets to play anywhere near the barbecue.
· DO NOT block ventilation holes in the sides or back of barbecue.
· DO NOT use charcoal or ceramic briquettes in this gas barbecue.
· DO NOT use barbecue until a leak-test and a safety check is completed.
Minimum clearance of 36” on both sides and rear of the barbecue.
DO NOT connect to a propane cylinder exceeding 9.1 kg (20 lb) capacity or use a cylinder with any other
type of cylinder valve connection device.
LP-gas supply cylinder must be constructed and marked in accordance with the specifications for LP-gas
cylinders of the U.S.Department ofTransportation (DOT) or the National Standard of Canada, CAN/CSA-B339,
Cylinders Spheres and Tubes for the Transportation of Dangerous Goods.
I N STAL L ATI O N
ADDITIONAL WARNINGS
L.P.GAS CYLINDER REQUIREMENTS
DO ensure barbecue is
positioned on level surface.

2
(LP) LIQUID PETROLEUM GAS
• LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor
(similar to rotten cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.
LP cylinder requirements:
• Use LP cylinder only with these required measurements:
• 12”(30.5cm) (diameter) x 18” (45.7 cm) (tall) with 20 lb. (9 kg) capacity maximum.
• LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the
U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN /CSA-B339, Cylinders
spheres and tubes for transportation of dangerous goods. See LP cylinder collar for marking.
LP cylinder valve must have:
• Shut-o valve with a correct cylinder valve output as specified in
current standards. ANS Z21.58-2018 / CSA 1.6-2018 Outdoor Cooking
Gas Appliances.
• Type 1 outlet compatible with regulator or grill. The type 1 valve is
easily recognized by the large external thread on the outside of the
valve.
• Safety relief valve with direct connection to the vapour space of the
cylinder.
• UL listed Overfill Protection Device (OPD). This OPD safety feature is
identified by a unique triangular hand wheel.
Use only LP cylinders equipped with this type of valve.
• A device for vapor withdrawal.
• A collar to protect the LP tank shut o valve.
• A ring on the bottom of the LP tank to secure it to the support assembly.
• Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane.
WARNING
Any attempt to connect a regulator to any connectors other than the mating TYPE -1 connector
could result in fires, explosions, injuries, or property damage. Use only LP cylinders equipped
with this type of valve.
DO NOT connect to a propane cylinder exceeding 9.1 kg capacity or use a cylinder with any
other type of cylinder valve connection device.
Before opening LP cylinder valve, check the coupling nut for tightness.
DANGER
• NEVER store a spare LP cylinder, empty or full, under or near the
appliance.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a hazard due to possible
gas release from the safety relief valve. This could cause an intense fire
or explosion with risk of property damage, serious injury or death.
• Do not store objects or materials inside the barbecue cart enclosure
that would block the flow of combustion air to the underside of either
the control panel or the burner box.
• If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire
department.
Safety Relief Valve
Strap and Cap
Type 1 outlet with
thread on outside
OPD Hand Wheel
GAS HOOK-UP’S AND WARNINGS

3
L.P. CYLINDER REMOVAL, TRANSPORT AND STORAGE
L.P. CYLINDER FILLING
LP GAS WARNINGS:
• Always turn cylinder valve o when the barbecue is not in use.
• Always handle the tank valve with the utmost care.
• Never connect an unregulated LP gas cylinder to the barbecue.
• Always keep the cylinder, in use, securely fastened in an upright position.
• Never expose the cylinder to direct sunlight or excessive heat.
• Never insert any kind of object into the valve outlet as this may cause damage to the Backcheck.
A damaged Backcheck can leak resulting in fires, explosions, property damage, severe injuries or death.
• Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other
building. Make sure the storage area has a lot of ventilation.
• Do not store an LP cylinder in an area where children play.
Before disconnecting the LP cylinder:
1. Turn “OFF” all control knobs and the LP cylinder valve.
2. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Remove LP Cylinder
from inside cart.
3. Install safety cap onto LP cylinder valve. Always use cap supplied with tank valve.
• Failure to use safety cap as directed may result in serious personal injury and/or property damage.
WARNING
When transporting and storing the cylinder, make sure it is in an upright position and not on its
side. Do not smoke around cylinder, especially when transporting in a vehicle.
• Use only licensed and experienced dealers.
• Ensure that the dealer checks and tests the tank for leaks after filling.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder
will vary by temperature.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance.
WARNING
If the above instructions are not completely adhered to, it could cause a fire/explosion, resulting
in death or serious Injury, or property damage.
CAUTION
A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas
dealer for assistance.

4
SAFETY HOSE AND REGULATOR
Hold coupling nut and
regulator as shown for
proper connection to
LP cylinder valve.
Nipple has to be centered
into the LP cylinder valve.
Regulator
Heat sensitive hand wheel
Nipple with ow limiting device
Shut o valve
Check valve
PROPANE MODELS:
Your barbecue is designed to operate on L.P gas at a pressure of
2.74Kpa (11” water column). A regulator preset to this pressure is
supplied with your barbecue.
QCC-1 QUICK CLOSING COUPLING
All models are designed to be used with an LP gas cylinder equipped
with the new QCC-1 Quick Closing Coupling system.
The QCC-1 system incorporates new safety features required by the
Canadian Standards Steering Committee.
• Gas will not flow until a positive connection has been made.
• A thermal element will shut o the flow of gas between 240 degrees
and 300 degrees F.
• When activated, a Flow Limiting Device will limit the flow of gas to 10
cubic feet per hour.
Connecting Regulator to the LP Cylinder
1. LP cylinder must be properly secured onto grill.
2. Turn all control knobs to the “OFF” position.
3. Turn LP cylinder “OFF” by turning hand-wheel clockwise to a full
stop.
4. Remove the protective cap from LP cylinder valve. Always use cap
and strap supplied with valve.
5. Hold regulator and insert nipple into LP cylinder valve. Hand
tighten the coupling nut. Hold the regulator in a straight line
with LP cylinder valve so as not to cross-thread the connection.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder valve,
resulting in some resistance.
NOTE:
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable
to complete the connection, do not use this regulator!
DANGER
Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage
the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury,
or death.
Regulator Flow Limiting Device
If you are experiencing any of the following performance issues you may have activated the flow
limiting feature in your regulator:
• Burners not getting hot enough
• Low or incomplete burner flames
• Low gas pressure
• Burners not staying lit
Resetting the Regulator Flow Limiting feature (Propane Barbecues)
1. With all control knobs and the gas source in the “OFF” position, open the barbecue lid.
2. Disconnect the hose and regulator from the propane tank.
3. Turn all barbecue control knobs to the “MAX” ( ) position, and let stand for 1-3 minutes, allowing all
excess gas in valves and manifold to dissipate.
4. Turn all barbecue control knobs back to the “OFF” position.
5. With the barbecue lid still OPEN, reconnect the hose and regulator to the propane tank. Do not cross
thread the connection. Hand-tighten only.
6. Check all hose connections to ensure that a positive seal has been made.

5
LEAK TESTING THE VALVE, HOSE AND REGULATOR ASSEMBLY
7. Slowly turn “ON” the propane gas supply, 1/4 to ½ a turn.
8. Wait approximately 5 seconds for the hose and regulator pressure to stabilize (to prevent the flow
limiting device feature from being re-activated).
9. Turn the ignition burner control knob, to the “MAX” ( ) position.
10. Press the electronic ignition button, or use the match and match holder, or a barbecue lighter to ignite the
burner.
Avoid activating the Flow Limiting Feature by following the proper start up and shut down procedures and
performing a complete leak test and safety check to ensure that there are no leaks in the system, and that a
positive connection has been made between the gas source and manifold assembly.
1. Turn all grill control knobs to “OFF” .
2. Ensure that the regulator is tightly connected to the LP cylinder.
3. Brush soapy solution onto hose and regulator and all connections from
the LP tank to the main and side burner manifold.
4. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas o
immediately. There is a leak at the connection. Correct before
proceeding.
5. If “growing” bubbles appear, there is a leak. Close LP cylinder valve
immediately and re-tighten connections. If leaks cannot be stopped
do not try to repair. Call for replacement parts. Order new parts by
providing the serial number, model number, name and part number
of items required (see parts list) to a Coleman® Customer Care Agent
1-800-275-4617.
6. Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.
LP Cylinder Leak Test For Your Safety
ATTENTION: Leak Test must be repeated each time the LP cylinder is
 exchangedorrelled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Your barbecue must be leak tested outdoors in a well ventilated area, away
from ignition sources such as gas fired electrical appliances. During the leak
test, keep your barbecue away from open flames or sparks.
• Use a clean paint brush and a 50/50 mild soap and water mixture.
• Brush soapy solution onto areas indicated by arrows in figure A.
ATTENTION
If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to
the outdoor cooking gas appliance being put into operation. The replacement hose assembly
shall be that specified by the manufacturer.
WARNING
For all new, at home, natural gas connections please contact a certified gas technician to install
your natural gas barbecue.
A

6
WARNING
Most Coleman barbecues are sold either Natural Gas or Propane Ready, and are not convertible.
Any attempt to convert a barbecue that does not have a convertible valve system will permanently
damage the barbecue’s manifold and will be unusable.
Lighting — Burners:
1. Open the lid.
2. Make sure all burner control knobs are turned “OFF”. (Push the control knob in and turn clockwise, to
ensure that the control knob is in the “OFF” position.)
3. Turn the LP tank valve ON slowly (turn counter clockwise). Wait for
pressure to stabilize for 5 seconds.
4.Push in and turn, the ‘center’ ignition burner control knob, counter
clockwise, to “MAX” position ( ).
5. Press the INSTASTART™ ignition button.
6.Check that the burner is lit. Repeat step 5 if necessary.
7. After the lighting burner is lit, push in and turn all the other control
knobs to “MAX” position.
8. Check that all burners are lit.
If the COOKOUT™ burner fails to light properly within 3-5 seconds, turn the burner control knob o. Also
turn o the L.P cylinder valve. Wait five minutes before attempting to light the burner again. This will allow
time for released gas to disperse.
WARNING
The burner control knobs must be in the “OFF” position before turning on the liquid propane
cylinder tank valve. If left in the “ON” position, when the LP cylinder valve is opened, the
“Flow Limiting Device” feature will activate, limiting the flow of gas from the LP cylinder. If
this should occur, turn “OFF” the LP cylinder valve and burner control knobs and follow the
“Resetting the flow limiting device instructions”.
WARNING
Never stand with your head directly over the barbecue when preparing to light the main burners,
to prevent possible bodily injury.
Match-lighting — Burners
Repeat steps 1-3 “Lighting - COOKOUT™ Burners” above.
4.To match light: push in and turn the far left burner control knob
counter clockwise to the “MAX” position ( ).
5.Immediately strike a match or use a butane lighter, and position
through the lighting hole on the left side of the burner box. Shown
in figure A. Check to ensure that the burner is lit.
6.To light the other burners, press in and turn the nearest control
knob. The flame will track around the burner and light via the
carryover tubes. Allow the grill to preheat with the grill lid closed
for 10-15 minutes before cooking.
Lighting- Side Stove / Sear Stove (if applicable)
1. Open the side burner lid.
2. Check that the side burner valve is turned “OFF”.
3.Turn the LP tank valve ON slowly (turn counter clockwise). Wait for pressure to stabilize for 5 seconds.
4. Push down and turn the side burner control valve to “MAX” ( ).
5. Press the INSTASTART™ Ignition button. You should hear rapid clicks. Check to ensure that the burner
is lit. Repeat if necessary.
OPERATION — LIGHTING INSTRUCTIONS
OFF
MIN
MIN
MAX
MAX
Model may not be exactly as shown.
A

7
CAUTION
Side burner flame may be dicult to see on a bright sunny day.
CAUTION
Ifsideburnerfailstolightimmediately,turnburnercontrolknobs“OFF” and wait 5 minutesbefore
re-lighting with a match.
Match lighting the Side Stove / Sear Stove
(if applicable)
1. Open the side burner lid.
2. Check that the side burner valve is turned “OFF”.
3. Turn the LP tank valve ON slowly (turn counter clockwise).
Wait for pressure to stabilize for 5 seconds.
4. Put match in a match holder and strike match.
5. Push down and turn the side burner control valve to “MAX” ( ).
6. Hold match holder and lit match near the left side of side burner.
CAUTION
If ignition does NOT occur in 5 seconds, turn the burner controls “OFF”, wait 5 minutes
and repeat the lighting procedure. If the burner does not ignite with the valve open, gas
will continue to flow out of the burner and could accidentally ignite with risk of injury. Turn
controls and gas source “OFF” when not in use.
ATTENTION
Always preheat barbecue before starting to cook. Light all burners and adjust them to the “MAX”
position for 5 to 10 minutes with the lid closed. Following preheat; adjust the controls to medium
setting for most cooking requirements.
To EXTINGUISH
1. Push in and turn each burner control knob clockwise to the “OFF” position.
2. Turn o the LP Cylinder valve by turning the hand wheel in a clockwise direction until it stops.
WARNING
If the heat output is too low, the “Flow Limiting Device” may have been activated by a gas leak or
improper lighting procedure. If so, turn “OFF” the burner valve and cylinder valve, and perform
a “Leak Test”. If there are no leaks, perform a complete regulator Flow Limiting Device reset.