Coleman Revolution 85-3118-2 User manual

Manual Revision #: 12092015 AT
www.colemanbbqs.com
ASSEMBLY MANUAL
85-3118-2 (G53201) Propane
85-3119-0 (G53202) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
REVOLUTIONTM
3BURNER

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your grill.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL
AND PAINTED STEEL PARTS CAN
BECOME VERY HOT.

1
HARDWARE PACK
1/4”-20UNCx38 Screw
X 6
NO.8-32UNCX18 Screw
X 2
NO.8-32UNC Nut
X 2
1/4”-20UNCx16 Screw
X 26
NO.8-32UNCX10 Screw
X 3
Rubberized Washer
X 10
Side Burner Knob
X 1
M4 Wing Nut
X 1
NO.10-24UNCX13 Screw
X 18
ST4.2X10 Tapping Screw
X 8
1/4”-20UNC Nut
X 2
Venturi Clip, Side Burner
X 1
Wheel Lock Pin
X 1
123
4 5 6
78 9
10 11 12
13 14
Spacer for Door Handle
X4
No. Description Part Number Qty.
1 1/4"-20UNCx38 Screw 20120-13038-250 6
2 1/4"-20UNCx16 Screw 20120-13016-250 26
3 NO.10-24UNCX13 Screw 20124-10013-250 18
4 NO.8-32UNCX18 Screw 20132-08018-250 2
5 NO.8-32UNCX10 Screw 20332-08010-250 3
6ST4.2X10 Tapping Screw 22500-42010-137B 8
7Rubberized Washer G501-0054-9100 10
8 1/4"-20UNC Nut 30220-13000-250 2
9 NO.8-32UNC Nut 30232-08000-250 2
10 Side Burner Knob G532-3600-9000 1
11 M4 Wing Nut 33301-04000-032 1
12 Venturi Clip, Side Burner G405-0019-9200 1
13 Wheel Lock Pin G350-0026-9000 1
14 Spacer for Door Handle G466-0035-9000 4
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

2
PARTS LIST (PROPANE) FOR 85-3118-2 (G53201)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G532-2000-02
AB 1 Lid Handle G532-2000-02
AC 1 Thermometer G532-0007-01
AD 1 Thermometer Bezel G532-0006-01
AE 2 Screw, Top Lid G466-0007-01
AF 2 Lid Bumper, Front G527-0002-01
AG 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G532-3100-01
BB 3 Main Burner G532-3500-01
BC 2 Carryover Assembly G532-0014-01
BD 3 Heat Distribution Plate G532-0016-01
BE 1 Grease Channel G532-0015-01
BF 6 Cooking Grate G532-0017-01
BG 1 Cleaning Tool G532-0049-01
BH 1 Warming Rack G532-0018-01
BI 1 Match Holder G501-0068-01
CA 1 Manifold Assembly, LP G532-3300-01
CB 1 Regulator G606-0008-01
CC 1 Side Burner Valve, LP G532-0010-01
CD 1 Metal Hose, Side Burner G608-0039-01
CE1 1 Electronic Ignition Assembly G532-0019-01
CE2 1 Ignition Battery Cover G532-0019-02
CE3 1 Instastart™ Ignition Button G532-0013-01
CF 1 Electrode Set, Main Burner G515-0067-01
CG 4 Control Knob G532-3600-01
CH 4 Knob Bezel G532-0012-01
CI 1 Control Panel G532-0011-01
CJ 1 Front Brace G532-9000-01
CK 1 Grease Cup, Burner Box G416-0015-01
CL 2 Grease Cup Rails G466-0034-01
CM 1 Upper Back Panel G532-0022-01
CN 1 Lower Back Panel G532-0021-01
CO 1 Heat Shield, Burner Box G532-0023-01
CP 1 Heat Shield, Tank G532-0033-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G532-0900-01
DB 1 Side Shelf Fascia, Left G532-1200-01
DC 1 Side Shelf Table Rear Brace,
Left
G532-1300-01
DD 1 Side Burner G532-1500-01
DE 1 Side Burner Drip Pan G515-0083-02
DF 1 Electrode Set, Side Burner G515-0039-02
DG 1 Side Burner Lid G532-0029-01
DH 1 Side Burner Cooking Grate G501-0077-01
DI 1 Side Shelf Table, Right G532-0030-01
DJ 1 Side Shelf Fascia, Right G532-1600-01
DK 1 Side Shelf Table Rear Brace,
Right
G532-1700-01
DL 1 Grease Cup Holder, Flare-Free G532-0031-02
DM 1 Grease Cup, Flare-Free G532-0031-02
EA 1 Cart Side Panel, Left G532-1000-01
EB 1 Cart Side Panel, Right G532-1100-01
EC 1 Left Door Assembly G532-5000-01
ED 1 Right Door Assembly G532-6000-01
EE 2 Door Handle G532-0026-01
EF 1 Bottom Shelf, LP G532-0600-01
EG 2 Locking Castor G350-0023-01
EH 2 Castor G350-0024-01
EI 2 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G532-B001-01
F2 1 Assembly Manual G532-M001-01
F3 1 Safe Use and Care Manual G532-M001-02
F4 1 Tank Screw G505-0047-01

3
EXPLODED DIAGRAM (PROPANE) FOR 85-3118-2 (G53201)
CK
DI
CN
ED
EE
EG
EH
EI
F4
DK
BE
AA
AB
DL
DM
DJ
CP
CJ
EI
EC
EA EB
DC
DG
DH
DD
DF
DB
DA
BI
CO
CM
CE3
CE1 CE2
EE
BH
BG
BA
BB
AE
AG
AF
BF
BD
BF
CH
CG
AC
AD
CF
CA
CD
BC
CL
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
F1 F2 F3
CB
CC
CI
DE
EF

4
PARTS LIST (NATURAL GAS) FOR 85-3119-0 (G53202)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G532-2000-02
AB 1 Lid Handle G532-2000-02
AC 1 Thermometer G532-0007-01
AD 1 Thermometer Bezel G532-0006-01
AE 2 Screw, Top Lid G466-0007-01
AF 2 Lid Bumper, Front G527-0002-01
AG 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G532-3100-01
BB 3 Main Burner G532-3500-01
BC 2 Carryover Assembly G532-0014-01
BD 3 Heat Distribution Plate G532-0016-01
BE 1 Grease Channel G532-0015-01
BF 6 Cooking Grate G532-0017-01
BG 1 Cleaning Tool G532-0049-01
BH 1 Warming Rack G532-0018-01
BI 1 Match Holder G501-0068-01
CA 1 Manifold Assembly, NG G532-2200-01
CB 1 Natural Gas Hose G501-0099-01
CC 1 Side Burner Valve, NG G532-0035-01
CD 1 Metal Hose, Side Burner G608-0039-01
CE1 1 Electronic Ignition Assembly G532-0019-01
CE2 1 Ignition Battery Cover G532-0019-02
CE3 1 Instastart™ Ignition Button G532-0013-01
CF 1 Electrode Set, Main Burner G515-0067-01
CG 4 Control Knob G532-3600-01
CH 4 Knob Bezel G532-0012-01
CI 1 Control Panel G532-0011-01
CJ 1 Front Brace G532-9000-01
CK 1 Grease Cup, Burner Box G416-0015-01
CL 2 Grease Cup Rails G466-0034-01
CM 1 Upper Back Panel G532-0022-01
CN 1 Lower Back Panel G532-0021-01
CO 1 Heat Shield, Burner Box G532-0023-01
CP 1 Heat Shield, Tank G532-0033-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G532-0900-01
DB 1 Side Shelf Fascia, Left G532-1200-01
DC 1 Side Shelf Table Rear Brace,
Left
G532-1300-01
DD 1 Side Burner G532-5200-01
DE 1 Side Burner Drip Pan G515-0083-02
DF 1 Electrode Set, Side Burner G515-0039-02
DG 1 Side Burner Lid G532-0029-01
DH 1 Side Burner Cooking Grate G501-0077-01
DI 1 Side Shelf Table, Right G532-0030-01
DJ 1 Side Shelf Fascia, Right G532-1600-01
DK 1 Side Shelf Table Rear Brace,
Right
G532-1700-01
DL 1 Grease Cup Holder, Flare-Free G532-0031-02
DM 1 Grease Cup, Flare-Free G532-0031-02
EA 1 Cart Side Panel, Left G532-1000-01
EB 1 Cart Side Panel, Right G532-1100-01
EC 1 Left Door Assembly G532-5000-01
ED 1 Right Door Assembly G532-6000-01
EE 2 Door Handle G532-0026-01
EF 1 Bottom Shelf, NG G532-2400-01
EG 2 Locking Castor G350-0023-01
EH 2 Castor G350-0024-01
EI 2 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G532-B001-01
F2 1 Assembly Manual G532-M001-01
F3 1 Safe Use and Care Manual G532-M001-02

DB
5
EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3119-0 (G53202)
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
F1 F2 F3
CB
CK
DI
CN
ED
EE
EG
EH
EI
DK
BE
AA
AB
DL
DM
DJ
CP
CJ
EI
EC
EA
DC
DG
DH
DD
DF
DB
DA
CO
CM
CE3
CE1 CE2
EE
BH
BA
BB
AE
BF
BD
BF
CH
CG
AC
AD
CF
CA
CD
BC
CL
CC
CI
DE
BI
BG
AF
EF
EB
AG

6
ASSEMBLY INSTRUCTIONS
1
EF
EG
EH
EG
EH
13
6
13
X 1

7
ASSEMBLY INSTRUCTIONS
2
EAEB
EF
EF
CE1
EA
CE1
2X
66 94
X 2X 2
6
2
X 8

8
ASSEMBLY INSTRUCTIONS
3
4X
6
2
X 4
CN
CN
EB
EB
EA

9
ASSEMBLY INSTRUCTIONS
4
2X
6
2
X 4
CJ
CJ
EA
EB

10
ASSEMBLY INSTRUCTIONS
5
CO
CO
CL
CL
CL
CL
6
6
X 2
A.
B.

11
ASSEMBLY INSTRUCTIONS
5
CO
CO
EB
EB
EA
CK
C.
D.
6
6
X 4

12
BA
BA
ASSEMBLY INSTRUCTIONS
6
BA
2X
6
2
X 4
WARNING:
WATCH YOUR HANDS!

13
7
ASSEMBLY INSTRUCTIONS
CJ
CP
CN
6
6
X 2

14
8
CMEB EA
66 71
X 2X 4
EA
BA
BA
17
ASSEMBLY INSTRUCTIONS

15
ASSEMBLY INSTRUCTIONS
9
6
6
3
3
X 3
X 2
DA
DA
DC
DB
A.
B.

16
DA
BA
DA
A.
ASSEMBLY INSTRUCTIONS
10
DA
BA
66 72
X 3X 3
TIP:
Ensure that the rubber side of
the rubberized washer makes
contact with the burner box.
B.

17
A1 B2
ASSEMBLY INSTRUCTIONS
10
6
3
X 2
6
871
X 1X 1X 1
C.
D.
BA
BA
DC
DB
A1
B2

18
ASSEMBLY INSTRUCTIONS
10
DB
CE3
CE3
CE3
DB
E.