Coleman PRO Series User manual

PRO SERIES 5 BURNER
CONVERTIBLE BARBECUE
ASSEMBLY MANUAL
3-YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your barbecue immediately.
Missing or damaged parts should be claimed or reported within 30 days of
purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015 ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015
Manual Revision #: 10052021 JC
Master No. 211648
085-0037-2 / G62320

2
HEAVY ARTICLE NEEDS 2 TO LIFT
CAUTION
Sharp edges. Wear gloves when assembling your barbecue.
CAUTION
Read and follow all satefy statements, assembly instructions, use and care
directions before attempeting to assemble and cook.
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with thebarbecue at all times.
WARNING
Failure to follow all of the Manufacturer’s instructions could result in hazardous
fires, explosions, property damage, or serious personal injury or even death.
Follow all leak check procedures carefully prior to operation of barbecue, even
if barbecue was dealer assembled. Do not try to light this barbecue without
reading the Lighting Instructions section of this manual.
DANGER
1. If you smell Gas:
a. Shut off gas to the appliance.
b. Extinguish any open flame.
c. Open lid.
d. If odour continues, keep away from the appliance and immediately call your
gas supplier or your fire department.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapours in the vicinity
of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this
or any other appliance.
WARNING
In direct sun, and in operation, your barbecue’s stainless steel and painted steel
parts can become very hot.
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbarbecues.com
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

3
HARDWARE PACK
1/4”-20UNC x 18 Screw
X 6
NO.8-32UNC x 10 Screw
X 2
ST4.2 x 20 Tapping Screw
X 1
AA Battery
X 1
ST4.2 x 10 Tapping Screw
X 2
Fiber Washer
X 2
1/4”-20UNC x 13 Screw
X 24
ST4.8 x 10 Tapping Screw
X2
Control Knob Bezel, Infrared Sear Burner
X 1
Caster Pin
X 1
5 Al Washer
X 2
1/4”-20UNC x 38 Screw
X 2
NO.10-24UNC x 13 Screw
X 38
NO.5-40UNC x 10 Screw
X 6
123
4
7
10
13
16
5
8
11
14
17
6
Control Knob, Infrared Sear Burner
X 1
Door Back Bush
X 4
Connector, Infrared Sear Burner
X 1
6.5 Al Washer
X 2
9
12
15
18
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. This barbecue is heavy. Two people are
recommended to complete assembly.
2 people
Caution: Sheet metal can cause injury, wear gloves when installing the barbecue.

4
PARTS LIST FOR 085-0037-2 / G62320
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G623-0034-01
AB 1 Lid Handle G623-0035-01
AC 1 Temperature Gauge G363-0009-01
AD 1 Temperature Gauge Bezel G623-0037-01
AE 1 Top Lid Screw G545-0025-01
AF 4 Lid Bumper G527-0002-0A
AG 1 Coleman Logo Plate G623-0038-01
BA 1 Burner Box Assembly G623-0003-01
BB 1 Left End Cap, Burner Box G545-0300-01
BC 1 Right End Cap, Burner Box G545-0400-01
BD 1 Upper Back Panel G623-0006-01
BE 1 Control Panel Heat Shield G623-0004-01
BF 1 Control Panel G623-2600-01
BG 1 Manifold Assembly G623-2500-01
BH 1 Metal Hose, Infrared Sear Burner G401-0068-01
BI 1 Infrared Sear Burner Valve G623-0032-01
BJ 1 Regulator G501-0060-01
BK 5 Control Knob Bezel G623-0033-01
BL 5 Control Knob G623-3300-01
BM 1 Warming Rack G623-0016-01
BN 3 Cooking Grate G623-0039-01
BO 5 Heat Distribution Plate G545-0048-01
BP 4 Heat Tent, Burner Box G545-0026-01
BQ 5 Main Burner G623-2800-01
BR 2 Electrode Set 65 cm, Main
Burner G545-0015-01
BS 3 Electrode Set 105 cm, Main
Burner G545-0016-01
BT 5 Main Burner Brace G366-0045-02
BU 2 Retainer Clip F801-0023-01
BV 5 Hitch Pin G545-0017-01
CA 1 Infrared Sear Burner Lid G532-0029-0A
CB 1 Infrared Sear Burner Drip Pan G535-3500-02
CC 1 Infrared Sear Burner Table, Left G623-0029-01
CD 1 Side Shelf Support, Left G623-3700-01
CE 1 Side Shelf Fascia, Left G623-3600-01
CF 1 Rear Shelf Brace, Left G545-0037-01
CG 1Cooking Grate, Infrared Sear
Burner G540-0039-01
CH 1 Bumper, Infrared Sear Burner G508-0033-01
CI 1 Infrared Sear Burner G623-1600-01
CJ 1 Electrode Set, Infrared Sear
Burner
G623-0027-01
Item No. Qty. Description Part No.
CK 1 Heat Shield, Infrared Sear
Burner
G614-0073-02
CL 1 Grease Tray, Infrared Sear
Burner
G614-0075-01
CM 1 Instastart™ Ignition Button G532-0082-01
CN 1 Side Shelf Table, Right G545-0038-01
CO 1 Side Shelf Support, Right G623-4100-01
CP 1 Side Shelf Fascia, Right G623-3900-01
CQ 1 Rear Shelf Brace, Right G545-0039-01
CR 6 Tool Holder G474-0029-01
DA 1 Upper Door Brace G623-2300-01
DB 2 Door Magnet G527-0037-01
DC 1 Tank Heat Shield G545-0035-01
DD 1 Grease Tray Rail, Left G545-0030-01
DE 1 Grease Tray Rail, Right G545-0031-01
DF 1 Grease Tray G623-0017-01
DG 1 Grease Cup Holder G545-0033-01
DH 1 Grease Cup G545-0034-01
DI 2 Door Handle G623-0043-01
DJ 1 Door, Left G623-4200-01
DK 1 Door, Right G623-4300-01
DL 1 Match Holder G545-0042-01
DM 2 Door Pin G362-0052-01
DN 2 Fixed Door Pin G411-0053-01
EA 1 Electronic Ignition Assembly G545-0049-01
EB 1 Ignition Battery Cover G545-0049-02
FA 1 Cart Side Panel,Left G545-2100-01
FB 1 Grommet G501-0039-01
FC 2 Locking Caster G545-0002-01
FD 2 Caster G545-0003-01
FE 1 Bottom Shelf G623-0100-01
FF 1 Lower Door Brace G545-0001-01
FG 1 Tank Screw G505-0047-01
FH 1 Back Panel G623-0001-01
FI 2 Tank Exclusion Wire G545-0005-01
FJ 1 Cart Side Panel, Right G545-2200-01
GA 1 Wire Sleeve G545-0050-01
H1 1 Hardware Pack G623-B020-01
H2 1 Assembly Manual G623-M020-01
H3 1 Safe Use And Care Manual G623-M020-02

5
EXPLODED DIAGRAM FOR 085-0037-2 / G62320
Extras
Hardware
Pack
ASSEMBLY
MANUAL
SAFE USE &
CARE MANUAL
H1 H2 H3
AA
AF AE
AD
AC
AB
AG
BA
BB
BC
BD
BE
BF
BG
BI
BH
BJ
BK
BL
BM
BN
BO
BP
BQ
BR
BS
BU
BV
BT
CA
CB
CC
CD
CE
CF
CG
CH
CI
CJ
CK
CL
CM
CN
CO
CQ
CP
CR
DA
GA
DB
DC
DD DE
DF
DG
DH
DI
DM
DN
DL
DK
DJ
EB
EA
FA
FB
FC
FD
FE
FF
FG
FI
FH
FJ

ASSEMBLY INSTRUCTIONS
6
1
6
11
X 1
FE
FD
FD
FC
FC
11
11
11
A B C
Note: Use this pin as a tool to lock all 4 casters during assembly.

ASSEMBLY INSTRUCTIONS
7
2
6
2
X 8
FE
FA
FJ
2
X8

ASSEMBLY INSTRUCTIONS
8
3
6
5
X 2
FA
FJ
5
5
EA

ASSEMBLY INSTRUCTIONS
9
4
6
2
X 4
!
FH
FA
FJ
X4
2

ASSEMBLY INSTRUCTIONS
10
5
6
3
X 2
A
B
Back view
FH
FI
FH
FI
3

ASSEMBLY INSTRUCTIONS
11
!!
6
6
2
X 4 2
2
DA

ASSEMBLY INSTRUCTIONS
12
Attention: Use of a tarp is recommended to avoid damage to
parts.
7
6
2
X 4
2
2
BL
DE
DD

ASSEMBLY INSTRUCTIONS
13
8A
Remove the twist tie!
Remove the twist tie!
Twist tie
Twist tie

ASSEMBLY INSTRUCTIONS
14
8B
6
2
X 4
X4 2
BA

ASSEMBLY INSTRUCTIONS
15
9
6
3
X 4
Back view
DC
3
3
3
3

ASSEMBLY INSTRUCTIONS
16
10
16 17
X 2 X 2
6
18
X 2
AB
16
18
17
16
18
17

ASSEMBLY INSTRUCTIONS
17
11
6
3
X 8
6
3
X 2
6
6
X 3
CO
CP
CN CQ
CR

ASSEMBLY INSTRUCTIONS
18
6
3
X 2
6
3
X 8
12
6
6
X 3
CR
CE
CD
CC
CF
CB

ASSEMBLY INSTRUCTIONS
13
6
1
X 2

ASSEMBLY INSTRUCTIONS
20
14
6
1
X 2