Columbus McKinnon DORNER DCMove Series User manual

851-980 Rev. A
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DCMove®Series Conveyors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-980 Rev. A
DCMove® Series Conveyors
Table of Contents
Introduction ......................................................................... 4
Warnings −General Safety ................................................. 5
Product Description ............................................................. 6
Specifications ...................................................................... 6
Models: ............................................................................ 6
Flat Belt DCMove End Drive Conveyor...................... 6
Flat Belt DCMove Center Drive Conveyor.................. 6
Flat Belt DCMove iDrive Conveyor ............................ 6
Cleated Belt DCMove End Drive Conveyor................ 6
Cleated Belt DCMove iDrive Conveyor ...................... 7
DCMove Support Stands.............................................. 7
Conveyor Supports .......................................................... 7
Maximum Distances:.................................................... 7
End Drive Conveyor Specifications ................................ 7
Center Drive Conveyor Specifications ............................ 8
iDrive Conveyor Specifications....................................... 8
iDrive Motor Specifications............................................. 8
iDrive Gearmotor Specifications ..................................... 9
Fastener Torque Specifications........................................ 9
Installation ......................................................................... 10
Required Tools............................................................... 10
Recommended Installation Sequence ............................ 10
Single Piece Frame Conveyors ...................................... 10
Multi Piece Frame Conveyors ....................................... 10
Stand Installation ........................................................... 11
Stand Height Adjustment ........................................... 12
Conveyor Angle Adjustment...................................... 12
Return Rollers ................................................................ 13
Cleated Belt Conveyors.............................................. 13
Flat Belt Conveyors.................................................... 14
iDrive Controller............................................................ 14
Single iDrive Controller ............................................. 14
Assembly ................................................................ 14
Setup ....................................................................... 16
Dual iDrive Controller ............................................... 18
Assembly ................................................................ 18
Speed Control ......................................................... 19
Center Drive Gearmotor Installation ............................. 20
Required Tools ........................................................... 20
Mounting .................................................................... 20
Guide Installation........................................................... 21
High Sides .................................................................. 21
Fully Adjustable ......................................................... 22
Cleated........................................................................ 23
Tall Cleated Belt Return Support ............................... 25
Preventive Maintenance and Adjustment.......................... 27
Required Tools............................................................... 27
Standard Tools............................................................ 27
Checklist ........................................................................ 27
Lubrication..................................................................... 27
Maintaining Conveyor Belt ........................................... 27
Troubleshooting ......................................................... 27
Cleaning ..................................................................... 27
Conveyor Belt Replacement....................................... 27
Conveyor Belt Replacement Sequence ...................... 27
Belt Removal.............................................................. 27
End Drive and iDrive Conveyors............................ 27
Center Drive Conveyors.......................................... 29
End Drive and iDrive Conveyors............................ 31
Center Drive Conveyors.......................................... 32
Conveyor Belt Tensioning.............................................. 33
End Drive Conveyors.................................................. 33
Center Drive Conveyors ............................................. 34
Conveyor Belt Tracking ................................................. 35
V-Guided Belts ........................................................... 35
Non V-Guided Belts ................................................... 35
Pulley Removal .............................................................. 36
A −Tension Tail Pulley Removal .............................. 36
B −Drive Tail Pulley Removal .................................. 39
C −Nose Bar Tail Pulley Removal ............................ 41
D −iDrive Tension End Pulley Removal .................... 44
Center Drive Pulley Removal......................................... 46
A −Tensioner Pulley Removal................................... 46
B −Idler Pulley Removal ........................................... 48
C −Drive Pulley Removal.......................................... 49
Center Drive Bearing Replacement................................ 51
A −Idler Bearing Replacement .................................. 51
B −Drive Bearing Removal and Replacement........... 51
Drive Side Bearing.................................................. 52
Idler Side Bearing.................................................... 53
C − Nose Bar Tail Bearing Replacement.................... 54
Pulley Replacement........................................................ 54
Tension Tail Pulley..................................................... 54
Drive Tail Pulley......................................................... 54
Nose Bar Tail Pulley................................................... 54
iDrive Spindle Removal and Replacement .................... 54
Removal ...................................................................... 54
iDrive Motor Removal and Replacement....................... 56
iDrive Controller Removal and Replacement ................ 59
Single iDrive Controller.............................................. 59
Dual iDrive Controller ................................................ 59
Notes .................................................................................. 61
Service Parts....................................................................... 62
End Drive Fixed Tail Assembly..................................... 62
iDrive Tail Assembly ..................................................... 63
Dual Motor iDrive Tension Tail Assembly.................... 64
Single Motor iDrive Controller ...................................... 65
Dual Motor iDrive Controller......................................... 65
Tension Tail Assembly................................................... 66
Nose Bar Tail Assembly................................................. 67
Center Drive Assembly .................................................. 68
Center Drive Fixed Tail Assembly................................. 70
Center Drive Fixed Nose Bar Tail Assembly................. 71
Center Drive 90° Gearmotors......................................... 72
Center Drive SEW Gearmotors...................................... 72
Frame Assembly............................................................. 73
High Sides ...................................................................... 74
#13 & 43 Fully Adjustable Guides................................. 76
#14 & 44 Tool-Less Fully Adjustable Guides................ 77
Cleated High Side Guiding............................................. 78
Flat Belt Return Roller ................................................... 80
Cleated Belt Return Roller ............................................. 81

851-980 Rev. A 3 Dorner Mfg. Corp.
DCMove® Series Conveyors
Table of Contents
Tall Cleated Belt Return Support ................................... 82
Table Top Mounting Brackets........................................ 83
Short Support Stands ...................................................... 84
Support Stands................................................................ 85
Tall Support Stands ........................................................ 86
Conveyor Belt Part Number Configuration.................... 88
Flat Belt Part Number Configuration.......................... 88
Cleated Belt Part Number Configuration.................... 88
Notes .................................................................................. 89
Return Policy...................................................................... 90

Dorner Mfg. Corp. 4 851-980 Rev. A
DCMove® Series Conveyors
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards removed.
DO NOT operate equipment without guards.

851-980 Rev. A 5 Dorner Mfg. Corp.
DCMove® Series Conveyors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
A
DANGER
SEVERE HAZARD!
KEEP OFF CONVEYORS. Climbing, sitting, walking
or riding on conveyor will result in death or serious
injury.
A
WARNING
SEVERE HAZARD!
LOCK OUT POWER before removing guards or
performing maintenance. Exposed moving parts
can cause serious injury.
A
WARNING
BURN HAZARD!
DO NOT TOUCH the motor while operating, or
shortly after being turned off. Motors may be HOT
and can cause serious burn injuries.
A
WARNING
PUNCTURE HAZARD!
Handle drive shaft keyway with care. It may be
sharp and could puncture the skin, causing serious
injury.
A
DANGER
EXPLOSION HAZARD!
• DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT. The electric
gearmotor generates heat and could ignite
combustible vapors.
• Failure to comply will result in death or serious
injury.
A
WARNING
CRUSH HAZARD!
•DO NOT place hands or fingers inside the
conveyor while it is running.
• DO NOT wear loose garments while operating the
conveyor. Loose garments can become caught up
in the conveyor.
•Failure to comply could result in serious injury.
A
WARNING
CRUSH HAZARD!
•SUPPORT CONVEYOR SECTIONS PRIOR TO
LOOSENING STAND HEIGHT OR ANGLE
ADJUSTMENT SCREWS.
•Loosening stand height or angle adjustment
screws may cause conveyor sections to drop
down, causing serious injury.
A
WARNING
SEVERE HAZARD!
•Dorner cannot control the physical installation
and application of conveyors. Taking protective
measures is the responsibility of the user.
• When conveyors are used in conjunction with
other equipment or as part of a multiple conveyor
system, CHECK FOR POTENTIAL PINCH POINTS
and other mechanical hazards before system
start-up.
•Failure to comply could result in serious injury.

Dorner Mfg. Corp. 6 851-980 Rev. A
DCMove® Series Conveyors
Product Description
Refer to Figure 1for typical conveyor components. Figure 1
Figure 1
Specifications
Models:
Flat Belt DCMove End Drive Conveyor
Flat Belt DCMove Center Drive Conveyor
Flat Belt DCMove iDrive Conveyor
Cleated Belt DCMove End Drive Conveyor
1 Conveyor
2 Gearmotor Mounting Package
3 Gearmotor
4 Support Stand
5DriveEnd
6 Idler/Tension End
1
5
4
6
32
Length
V-Guide
Drive Position
Drive Tail Type
Idler Tail Type
Width
WWWW LLLLL V PA BB
3SE M
Language
Profile (A side)
PD
D P
I
Profile (D side)
Belt Type
-
Length
V-Guide
Discharge Tail Type
Center Drive Module
Infeed Tail Type
Width
WWWW LLLLL V
3SD
M
Language
M
D
I PA BB
Profile (A side)
PD
Belt Type
-
Drive Position
P
Profile
(D side)
Length
V-Guide
Drive Position
Drive Tail Type
Idler Tail Type
Width
WWWW LLLLL PA BB
3SE M
Language
Profile (A side)
PD
V D P
I
Profile (D side)
Belt Type
--F T P
M X
Speed
Belt
iDrive Motor
iDrive
Type
Control
Supply
Power
Length
V-Guide
Drive Position
Drive Tail Type
Idler Tail Type
Width
WWWW LLLLL V PP SSSS
3SC
M
Language
Profile
B
D P
I
Belt Type
-
Cleat
Spacing

851-980 Rev. A 7 Dorner Mfg. Corp.
DCMove® Series Conveyors
Specifications
Cleated Belt DCMove iDrive Conveyor DCMove Support Stands
Conveyor Supports
Maximum Distances:
A = 610 mm (24") (Drive End)
B = 914 mm (36") (Idler End)
C = 3658 mm (12 ft)
Figure 2
Figure 2
End Drive Conveyor Specifications
* See Engineering manual for details.
Length
V-Guide
Drive Position
Drive Tail Type
Idler Tail Type
Width
WWWW LLLLL P
3SC
M
Language
Profile
B SSSS
V D P
I
Cleat Spacing
Belt Type
--F T P
M X
Speed
Belt
iDrive Motor
iDrive
Type
Control
Supply
Power
Width
WWWW
Minimum Height
HHHH
3SZ M
Language
-
Maximum Height
HHHH B STT F
Interface
Floor
Belt
Type
Stand
Config
A
BC
Conveyor Width Reference (WWWW) 0254, 0305, 0356, 0406, 0457, 0508, 0559, 0610, 0660, 0711, 0762, 0813, 0864, 0914,
0965, 1016, 1067, 1118, 1168, 1219
Conveyor Belt Width 254 mm (10"), 305 mm (12"), 356 mm (14"), 406 mm (16"), 457 mm (18"), 508 mm (20"),
559 mm (22"), 610 mm (24"), 660 mm (26"), 711 mm (28"), 762 mm (30"), 813 mm (32"),
864 mm (34"), 914 mm (36"), 965 mm (38"), 1016 mm (38"), 1067 mm (40"),
1118 mm (44"), 1168 mm (46"), 1219 mm (48")
Maximum Conveyor Load*
(See NOTE Below) 181 kg (400 lbs)
Conveyor Length Reference (LLLLL)00960 to 12000 in 00005 increments
Conveyor Length 960 mm (37.80") to 12,000 mm (472.44") in 5 mm (0.20") increments
Belt Travel 246 mm (9.7") per revolution of pulley
Maximum Belt Speed* 183 m/minute (600 ft/minute)
Belt Take-up 33 mm (1.30") of belt take-up

Dorner Mfg. Corp. 8 851-980 Rev. A
DCMove® Series Conveyors
Specifications
Center Drive Conveyor Specifications
* See Engineering manual for details.
iDrive Conveyor Specifications
* See Engineering manual for details.
iDrive Motor Specifications
Conveyor Width Reference (WWWW) 0254, 0305, 0356, 0406, 0457, 0508, 0559, 0610, 0660, 0711, 0762, 0813, 0864, 0914,
0965, 1016, 1067, 1118, 1168, 1219
Conveyor Belt Width 254 mm (10"), 305 mm (12"), 356 mm (14"), 406 mm (16"), 457 mm (18"), 508 mm (20"),
559 mm (22"), 610 mm (24"), 660 mm (26"), 711 mm (28"), 762 mm (30"), 813 mm (32"),
864 mm (34"), 914 mm (36"), 965 mm (38"), 1016 mm (38"), 1067 mm (40"),
1118 mm (44"), 1168 mm (46"), 1219 mm (48")
Maximum Conveyor Load*
(See NOTE Below) 455 kg (1,000 lbs)
Conveyor Length Reference (LLLLL)01510 to 30000 in 00005 increments
Conveyor Length 1510 mm (60") to 30,000 mm (1181.10") in 5 mm (0.20") increments
Belt Travel 479 mm (18.8") per revolution of pulley
Maximum Belt Speed* 183 m/minute (600 ft/minute)
Belt Take-up 406 mm (16") of belt take-up
Conveyor Width Reference (WWWW) 0254, 0305, 0356, 0406, 0457, 0508, 0559, 0610, 0660, 0711, 0762, 0813, 0864, 0914
Conveyor Belt Width 254 mm (10"), 305 mm (12"), 356 mm (14"), 406 mm (16"), 457 mm (18"), 508 mm (20"),
559 mm (22"), 610 mm (24"), 660 mm (26"), 711 mm (28"), 762 mm (30"), 813 mm (32"),
864 mm (34"), 914 mm (36")
Maximum Conveyor Load*
(See NOTE Below) 80 kg (176 lbs)
Conveyor Length Reference (LLLLL)001010 to 03022 in 00005 increments
Conveyor Length 1010 mm (37.80") to 3022 mm (472.44") in 5 mm (0.20") increments
Belt Travel 246 mm (9.7") per revolution of pulley
Maximum Belt Speed* 46 m/minute (150 ft/minute)
Belt Take-up 33 mm (1.30") of belt take-up
NOTE
Maximum conveyor loads are based on:
• Non-accumulating product
• Product moving toward gearmotor
• Conveyor being mounted horizontally
• Conveyor being located in a dry environment
• Conveyor equipped with standard belt only
Output Power 50 watt
Input Power 24 VDC
Input Currents 3.5 amp Running
5.0 amp Starting
Protection Rating IP 54 ingress rating

851-980 Rev. A 9 Dorner Mfg. Corp.
DCMove® Series Conveyors
Specifications
iDrive Gearmotor Specifications
Fastener Torque Specifications
Belt Speed RPM
(Nominal) N-m In-lb Speed
M/min Ft/min
G 87 4.4 39.1 1-10.4 3.3-34
F 129 3 26.2 1.5-15.4 4.9-51
E 176 2.2 19.2 2.1-21.1 6.9-69
D 215 1.8 15.7 2.6-25.7 8.5-84
C 317 1.2 10.6 3.8-37.9 12.5-124
P 62.7 12.9 113.76 0.8-7.5 2.6-25
N 93.3 8.6 76.32 1.1-11.2 3.6-37
M 127.5 6.3 55.84 1.5-15.3 4.9-50
L 155.6 5.2 45.76 1.9-18.6 6.2-61
K 229.5 3.5 31.04 2.8-27.5 9.2-90
J 280 2.9 25.44 3.4-33.5 11.2-110
H 382.5 2.1 18.56 4.6-45.8 15.1-150
Flat Head Socket Head Button/Low Head Set Screw
Size Torque Size Torque Size Torque Size Torque
M4 x 0.7 2.5 mm 3.4 Nm
(30 in lbs)
3 mm 5.9 Nm
(52 in lbs)
2.5 mm 2.9 Nm
(26 in lbs)
2 mm 2.1 Nm
(19 in lbs)
M5 x 0.8 3 mm 6.9 Nm
(61 in lbs)
4 mm 12.0 Nm
(106 in lbs)
3 mm 5.9 Nm
(52 in lbs)
2.5 mm 4.7 Nm
(42 in lbs)
M6 x 1.0 4 mm 12.0 Nm
(106 in lbs)
5 mm 20.3 Nm
(180 in lbs)
4 mm 10.0 Nm
(89 in lbs)
3 mm 7.7 Nm
(68 in lbs)
M8 x 1.25 5 mm 28.0 Nm
(248 in lbs)
6 mm 48.8 Nm
(432 in lbs)
5 mm 24.0 Nm
(212 in lbs)
4 mm 17.8 Nm
(158 in lbs)
M10 x 1.5 6 mm 56.0 Nm
(496 in lbs)
8 mm 97.5 Nm
(863 in lbs)
6 mm 48.0 Nm
(425 in lbs)
5 mm 35.0 Nm
(310 in lbs)

Dorner Mfg. Corp. 10 851-980 Rev. A
DCMove® Series Conveyors
Installation
Figure 3
Figure 3
Required Tools
• Hex-key wrenches:
- 4 mm, 5 mm, 6 mm
• 13 mm wrench
• Level
• Torque wrench
Recommended Installation
Sequence
• Assemble conveyor (if required)
• Attach conveyor to stands
• Install return rollers on conveyor (optional)
• Mount gearmotor mounting package
(See accessory instructions)
• Attach guides/accessories
Single Piece Frame Conveyors
No assembly is required. Install stands, return rollers, and
guiding. Refer to “Stand Installation” on page 11, “Return
Rollers” on page 13, and “Guide Installation” on page 21.
Multi Piece Frame Conveyors
Installation Component List:
1. Locate and arrange conveyor sections (Figure
4, item 1) by section labels (Figure 4, item 2).
Figure 4
Figure 4
2. On tension end of the conveyor, identified by the pinion
access slot (Figure 5, item 1), loosen the four tail clamp
screws (Figure 5, item 2) on both sides of the conveyor,
and push head plate assembly (Figure 5, item 3)
inward.
Figure 5
Figure 5
NOTE
Conveyor MUST be mounted straight, flat and
level within confines of conveyor. Use a level
(Figure 3, item 1) for setup.
1
1 Conveyor frame
2 Section Label
1
22
1
3
1
2

851-980 Rev. A 11 Dorner Mfg. Corp.
DCMove® Series Conveyors
Installation
3. Place temporary support stands (Figure 6, item 1) at
both ends of the conveyor.
Figure 6
Figure 6
4. Roll out conveyor belt and place conveyor frame
sections (Figure 6, item 2) into belt loop.
5. Join conveyor sections and install connector brackets
(Figure 7, item 1) and screws (Figure 7, item 2) on
both sides as indicated. Tighten screws to
7 Nm (60 in lbs).
Figure 7
Figure 7
6. Tighten conveyor belt, refer to “Conveyor Belt
Tensioning” on page 33.
7. Install stand and return rollers. Refer to “Stand
Installation” on page 11 and “Return Rollers” on
page 13.
Stand Installation
1. Release belt tension. (Refer to “Conveyor Belt
Tensioning” on page 33.)
2. Place stand assembly (Figure 8, item 1) into position on
conveyor frame.
Figure 8
Figure 8
3. Install two carriage bolts through the inside of conveyor
frame and through stand bracket (Figure 8, item 2).
Secure with two nuts (Figure 8, item 3).
4. Repeat on the opposite side of conveyor.
A
WARNING
SUPPORT CONVEYOR SECTIONS PRIOR TO
CONNECTING FRAME SECTIONS.
2
1
1
2
3
2
1

Dorner Mfg. Corp. 12 851-980 Rev. A
DCMove® Series Conveyors
Installation
Stand Height Adjustment
1. To adjust height, loosen two screws (Figure 9, item 1)
on upper bracket (Figure 9, item 2) on both sides of
stand.
Figure 9
Figure 9
2. Raise or lower stand leg (Figure 9, item 3) to the
required height. Level stand from side to side by using a
level on crossmember (Figure 9, item 4).
3. When correct height on each stand leg (Figure
9, item 3) is reached, tighten screws (Figure 9, item 1)
on both sides of stand.
Conveyor Angle Adjustment
Figure 10
Figure 10
Figure 11
Figure 11
A
WARNING
Failure to secure screws (Figure 9, item 1)
may cause conveyor sections to drop down
causing severe injury.
TIGHTEN SCREWS (Figure 9, item 1) AFTER
ADJUSTMENT.
3
1
2
4
NOTE
Please note of the two different fastener
locations for horizontal conveyors (Figure 10)
and angled conveyors (Figure 11).

851-980 Rev. A 13 Dorner Mfg. Corp.
DCMove® Series Conveyors
Installation
1. To adjust conveyor angle, loosen center nut (Figure
12, item 1) on bracket (Figure 12, item 2) on both sides
of stand.
Figure 12
Figure 12
2. Loosen three nuts (Figure 13, item 1), and adjust
conveyor along with bracket (Figure 13, item 2) on
both sides of stand.
Figure 13
Figure 13
3. When correct angle is reached, tighten three nuts
(Figure 13, item 1) and center nut (Figure 12, item 1)
on both sides of stand.
Return Rollers
Cleated Belt Conveyors
1. Locate return rollers. Exploded view shown in
(Figure 14).
Figure 14
Figure 14
2. Remove two screws (Figure 14, item 1) and roller
assembly (Figure 14, item 2).
3. Install roller assemblies (Figure 15, item 1) as shown.
Install and tighten two screws (Figure 15, item 2) to
7 Nm (60 in lbs).
Figure 15
Figure 15
A
WARNING
Failure to secure nuts (Figure 12, item 1) and
(Figure 13, item 1) may cause conveyor
sections to drop down causing severe injury.
TIGHTEN NUTS (Figure 12, item 1) AND
(Figure 13, item 1) AFTER ADJUSTMENT.
2
1
2
1
1
2
1
2
2
1

Dorner Mfg. Corp. 14 851-980 Rev. A
DCMove® Series Conveyors
Installation
Flat Belt Conveyors
1. Locate return rollers. Exploded view shown in (Figure
16).
Figure 16
Figure 16
2. Remove screws (Figure 16, item 1) and roller assembly
(Figure 16, item 2).
3. Install roller assembly as shown (Figure 17, item 1).
Tighten screws (Figure 17, item 2) to 7 Nm (60 in lbs).
Figure 17
Figure 17
iDrive Controller
The DCMove series iDrive is available in 2 models:
• Single iDrive Controller
• Dual iDrive Controller
Single iDrive Controller
Assembly
1. Release belt tension. (Refer to “Conveyor Belt
Tensioning” on page 33.)
2. Attach end (Figure 18, item 1) of motor wiring to
threaded end (Figure 18, item 2) on controller.
Figure 18
Figure 18
2
1
1
2
1
A
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
A
WARNING
Motor may start immediately once power is
supplied. Exposed moving parts can cause
severe injury. LOCK OUT POWER before
wiring to avoid accidental startup.
2
1

851-980 Rev. A 15 Dorner Mfg. Corp.
DCMove® Series Conveyors
Installation
3. Install tee bar (Figure 19, item 1), and secure mounting
bracket (Figure 20, item 1) with two screws (Figure
20, item 2).
Figure 19
Figure 19
Figure 20
Figure 20
4. Secure controller assembly (Figure 21, item 1) onto
mounting bracket (Figure 20, item 1) with two screws
(Figure 21, item 2) and nuts (Figure 21, item 3).
Figure 21
Figure 21
5. Install cover (Figure 22, item 1) with two screws
(Figure 22, item 2).
Figure 22
Figure 22
1
2
1
1
2
3
2
1

Dorner Mfg. Corp. 16 851-980 Rev. A
DCMove® Series Conveyors
Installation
Setup
1. Conveyor speed is controlled by DIP switch settings.
Use the single motor chart below to determine your
maximum speed.
2. To set the conveyor maximum speed, use the DIP
switch settings shown.
• Speed: DIP Switches 1-5 (Figure 23, item 1). and switch
settings chart (Figure 24).
Figure 23
Figure 23
Figure 24
Figure 24
Single Motor Chart
Motor Speed Range
G 1 to 10.4 M/min (3.3 to 34 ft/min)
F 1.5 to 15.4 M/min (4.9 to 51 ft/min)
E 2.1 to 21.1 M/min (6.9 to 69 ft/min)
D 2.6 to 25.7 M/min (8.5 to 84 ft/min)
C 3.8 to 37.9 M/min (12.5 to 124 ft/min)
1
Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Frequency Motor RPM % of Max. Speed
Off Off Off Off Off 49 580 10.0%
Off Off Off Off On 67 800 14.0%
Off Off Off On Off 84 1000 17.0%
Off Off Off On On 100 1200 20.5%
Off Off On Off Off 117 1400 24.0%
Off Off On Off On 134 1600 27.5%
Off Off On On Off 150 1800 31.0%
Off Off On On On 167 2000 34.5%
Off On Off Off Off 184 2200 38.0%
Off On Off Off On 200 2400 41.5%
Off On Off On Off 217 2600 45.0%
Off On Off On On 234 2800 48.5%
Off On On Off Off 280 3000 51.5%
Off On On Off On 267 3200 55.0%
Off On On On Off 284 3400 58.5%
Off On On On On 300 3600 62.0%
On Off Off Off Off 317 3800 65.5%
On Off Off Off On 334 4000 69.0%
On Off Off On Off 350 4200 72.5%
On Off Off On On 367 4400 76.0%
On Off On Off Off 384 4600 79.5%
On Off On Off On 400 4800 83.0%
On Off On On Off 409 4900 84.5%
On Off On On On 417 5000 86.0%
On On Off Off Off 425 5100 88.0%
On On Off Off On 434 5200 89.5%
On On Off On Off 442 5300 91.5%
On On Off On On 450 5400 93.0%
On On On Off Off 459 5500 95.0%
On On On Off On 467 5600 96.5%
On On On On Off 475 5700 98.5%
On On On On On 484 5800 100.0%

851-980 Rev. A 17 Dorner Mfg. Corp.
DCMove® Series Conveyors
Installation
• Direction: DIP Switch 6 (Figure 25, item 1), and switch
settings chart (Figure 26).
Figure 25
Figure 25
Figure 26
Figure 26
• Acceleration/Deceleration: DIP Switches 7-10 (Figure
27, item 1), and switch settings chart (Figure 28).
Figure 27
Figure 27
Figure 28
Figure 28
1
Switch Function Off On
6Direction of Rotation CW CCW
1
Switch 7 Switch 8 Switch 9 Switch 10 Accel/Decel Time (sec)
Off Off Off Off 0.050
Off Off Off On 0.100
Off Off On Off 0.500
Off Off On On 0.300
Off On Off Off 0.400
Off On Off On 0.500
Off On On Off 0.600
Off On On On 0.700
On Off Off Off .0.800
On Off Off On 1.000
On Off On Off 1.200
On Off On On 1.400
On On Off Off 1.600
On On Off On 1.800
On On On Off 2.000
On On On On 2.500

Dorner Mfg. Corp. 18 851-980 Rev. A
DCMove® Series Conveyors
Installation
3. The toggle switch (Figure 29, item 1) on the side of the
controller provides additional controls.
Figure 29
Figure 29
•Position I = half of the set speed
•Position O = off
•Position II = full set speed
4. For remote controls, a cord grip (Figure 30, item 1) is
provided to accommodate 4.3 - 11.4 mm (0.17 - 0.45")
diameter cords.
Figure 30
Figure 30
• Wiring diagram (Figure 31):
Figure 31
Figure 31
Dual iDrive Controller
Assembly
1. Release belt tension. (Refer to “Conveyor Belt
Tensioning” on page 33.)
2. Attach end (Figure 32, item 1) of motor wiring to
threaded end (Figure 32, item 2) on controller.
Figure 32
Figure 32
3. Install controller (Figure 32, item 3) onto bracket
(Figure 32, item 4) with two screws (Figure
32, item 5).
1
1
A
WARNING
Motor may start immediately once power is
supplied. Exposed moving parts can cause
severe injury. LOCK OUT POWER before
wiring to avoid accidental startup.
2
13
5
4

851-980 Rev. A 19 Dorner Mfg. Corp.
DCMove® Series Conveyors
Installation
4. Install tee bar (Figure 33, item 1), and secure mounting
bracket (Figure 34, item 1) with two screws (Figure
34, item 2).
Figure 33
Figure 33
Figure 34
Figure 34
5. Secure controller assembly (Figure 35, item 1) onto
mounting bracket (Figure 34, item 1) with two screws
(Figure 35, item 2) and nuts (Figure 35, item 3).
Figure 35
Figure 35
6. Install cover (Figure 36, item 1) with two screws
(Figure 36, item 2).
Figure 36
Figure 36
Speed Control
1. Conveyor speed is controlled by the speed control
button (Figure 37, item 1) on the top of the controller.
Figure 37
Figure 37
2. To set the conveyor speed push and hold button up to
speed up the conveyor. Push and hold the button down
to slow down the conveyor.
1
2
1
1
2
3
1
2
1

Dorner Mfg. Corp. 20 851-980 Rev. A
DCMove® Series Conveyors
Installation
Center Drive Gearmotor Installation
Required Tools
• Hex key wrenches: 2 mm, 2.5 mm, 3 mm, 5 mm
• Torque wrench
Mounting
1. Typical components (Figure 38).
Figure 38
Figure 38
Figure 39
Figure 39
2. If required, change gearmotor position by removing four
screws (Figure 40, item 1). Rotate gearmotor mounting
plate to other position and replace screws. Tighten to
22.5 Nm (200 in lbs).
Figure 40
Figure 40
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Gearmotor Installation Component List
1 Gearhead with mounting bracket
2Motor
3 Gear Reducer Key
4Cover
5CoverScrews
6 Motor Mount Screws
7 Spacer Ring
2
7
64
5
3
1
NOTE
Gearmotor may be operated in positions 1, 3
or 4 (Figure 39).
A
WARNING
Drive shaft keyway may be sharp.
HANDLE WITH CARE.
1
3
4
1
1