Columbus McKinnon DORNER DCMove Series User manual

851-980 Rev. A
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DCMove®Series Conveyors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-980 Rev. A
DCMove® Series Conveyors
Table of Contents
Introduction ......................................................................... 4
Warnings −General Safety ................................................. 5
Product Description ............................................................. 6
Specifications ...................................................................... 6
Models: ............................................................................ 6
Flat Belt DCMove End Drive Conveyor...................... 6
Flat Belt DCMove Center Drive Conveyor.................. 6
Flat Belt DCMove iDrive Conveyor ............................ 6
Cleated Belt DCMove End Drive Conveyor................ 6
Cleated Belt DCMove iDrive Conveyor ...................... 7
DCMove Support Stands.............................................. 7
Conveyor Supports .......................................................... 7
Maximum Distances:.................................................... 7
End Drive Conveyor Specifications ................................ 7
Center Drive Conveyor Specifications ............................ 8
iDrive Conveyor Specifications....................................... 8
iDrive Motor Specifications............................................. 8
iDrive Gearmotor Specifications ..................................... 9
Fastener Torque Specifications........................................ 9
Installation ......................................................................... 10
Required Tools............................................................... 10
Recommended Installation Sequence ............................ 10
Single Piece Frame Conveyors ...................................... 10
Multi Piece Frame Conveyors ....................................... 10
Stand Installation ........................................................... 11
Stand Height Adjustment ........................................... 12
Conveyor Angle Adjustment...................................... 12
Return Rollers ................................................................ 13
Cleated Belt Conveyors.............................................. 13
Flat Belt Conveyors.................................................... 14
iDrive Controller............................................................ 14
Single iDrive Controller ............................................. 14
Assembly ................................................................ 14
Setup ....................................................................... 16
Dual iDrive Controller ............................................... 18
Assembly ................................................................ 18
Speed Control ......................................................... 19
Center Drive Gearmotor Installation ............................. 20
Required Tools ........................................................... 20
Mounting .................................................................... 20
Guide Installation........................................................... 21
High Sides .................................................................. 21
Fully Adjustable ......................................................... 22
Cleated........................................................................ 23
Tall Cleated Belt Return Support ............................... 25
Preventive Maintenance and Adjustment.......................... 27
Required Tools............................................................... 27
Standard Tools............................................................ 27
Checklist ........................................................................ 27
Lubrication..................................................................... 27
Maintaining Conveyor Belt ........................................... 27
Troubleshooting ......................................................... 27
Cleaning ..................................................................... 27
Conveyor Belt Replacement....................................... 27
Conveyor Belt Replacement Sequence ...................... 27
Belt Removal.............................................................. 27
End Drive and iDrive Conveyors............................ 27
Center Drive Conveyors.......................................... 29
End Drive and iDrive Conveyors............................ 31
Center Drive Conveyors.......................................... 32
Conveyor Belt Tensioning.............................................. 33
End Drive Conveyors.................................................. 33
Center Drive Conveyors ............................................. 34
Conveyor Belt Tracking ................................................. 35
V-Guided Belts ........................................................... 35
Non V-Guided Belts ................................................... 35
Pulley Removal .............................................................. 36
A −Tension Tail Pulley Removal .............................. 36
B −Drive Tail Pulley Removal .................................. 39
C −Nose Bar Tail Pulley Removal ............................ 41
D −iDrive Tension End Pulley Removal .................... 44
Center Drive Pulley Removal......................................... 46
A −Tensioner Pulley Removal................................... 46
B −Idler Pulley Removal ........................................... 48
C −Drive Pulley Removal.......................................... 49
Center Drive Bearing Replacement................................ 51
A −Idler Bearing Replacement .................................. 51
B −Drive Bearing Removal and Replacement........... 51
Drive Side Bearing.................................................. 52
Idler Side Bearing.................................................... 53
C − Nose Bar Tail Bearing Replacement.................... 54
Pulley Replacement........................................................ 54
Tension Tail Pulley..................................................... 54
Drive Tail Pulley......................................................... 54
Nose Bar Tail Pulley................................................... 54
iDrive Spindle Removal and Replacement .................... 54
Removal ...................................................................... 54
iDrive Motor Removal and Replacement....................... 56
iDrive Controller Removal and Replacement ................ 59
Single iDrive Controller.............................................. 59
Dual iDrive Controller ................................................ 59
Notes .................................................................................. 61
Service Parts....................................................................... 62
End Drive Fixed Tail Assembly..................................... 62
iDrive Tail Assembly ..................................................... 63
Dual Motor iDrive Tension Tail Assembly.................... 64
Single Motor iDrive Controller ...................................... 65
Dual Motor iDrive Controller......................................... 65
Tension Tail Assembly................................................... 66
Nose Bar Tail Assembly................................................. 67
Center Drive Assembly .................................................. 68
Center Drive Fixed Tail Assembly................................. 70
Center Drive Fixed Nose Bar Tail Assembly................. 71
Center Drive 90° Gearmotors......................................... 72
Center Drive SEW Gearmotors...................................... 72
Frame Assembly............................................................. 73
High Sides ...................................................................... 74
#13 & 43 Fully Adjustable Guides................................. 76
#14 & 44 Tool-Less Fully Adjustable Guides................ 77
Cleated High Side Guiding............................................. 78
Flat Belt Return Roller ................................................... 80
Cleated Belt Return Roller ............................................. 81

851-980 Rev. A 3 Dorner Mfg. Corp.
DCMove® Series Conveyors
Table of Contents
Tall Cleated Belt Return Support ................................... 82
Table Top Mounting Brackets........................................ 83
Short Support Stands ...................................................... 84
Support Stands................................................................ 85
Tall Support Stands ........................................................ 86
Conveyor Belt Part Number Configuration.................... 88
Flat Belt Part Number Configuration.......................... 88
Cleated Belt Part Number Configuration.................... 88
Notes .................................................................................. 89
Return Policy...................................................................... 90

Dorner Mfg. Corp. 4 851-980 Rev. A
DCMove® Series Conveyors
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards removed.
DO NOT operate equipment without guards.

851-980 Rev. A 5 Dorner Mfg. Corp.
DCMove® Series Conveyors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
A
DANGER
SEVERE HAZARD!
KEEP OFF CONVEYORS. Climbing, sitting, walking
or riding on conveyor will result in death or serious
injury.
A
WARNING
SEVERE HAZARD!
LOCK OUT POWER before removing guards or
performing maintenance. Exposed moving parts
can cause serious injury.
A
WARNING
BURN HAZARD!
DO NOT TOUCH the motor while operating, or
shortly after being turned off. Motors may be HOT
and can cause serious burn injuries.
A
WARNING
PUNCTURE HAZARD!
Handle drive shaft keyway with care. It may be
sharp and could puncture the skin, causing serious
injury.
A
DANGER
EXPLOSION HAZARD!
• DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT. The electric
gearmotor generates heat and could ignite
combustible vapors.
• Failure to comply will result in death or serious
injury.
A
WARNING
CRUSH HAZARD!
•DO NOT place hands or fingers inside the
conveyor while it is running.
• DO NOT wear loose garments while operating the
conveyor. Loose garments can become caught up
in the conveyor.
•Failure to comply could result in serious injury.
A
WARNING
CRUSH HAZARD!
•SUPPORT CONVEYOR SECTIONS PRIOR TO
LOOSENING STAND HEIGHT OR ANGLE
ADJUSTMENT SCREWS.
•Loosening stand height or angle adjustment
screws may cause conveyor sections to drop
down, causing serious injury.
A
WARNING
SEVERE HAZARD!
•Dorner cannot control the physical installation
and application of conveyors. Taking protective
measures is the responsibility of the user.
• When conveyors are used in conjunction with
other equipment or as part of a multiple conveyor
system, CHECK FOR POTENTIAL PINCH POINTS
and other mechanical hazards before system
start-up.
•Failure to comply could result in serious injury.

Dorner Mfg. Corp. 6 851-980 Rev. A
DCMove® Series Conveyors
Product Description
Refer to Figure 1for typical conveyor components. Figure 1
Figure 1
Specifications
Models:
Flat Belt DCMove End Drive Conveyor
Flat Belt DCMove Center Drive Conveyor
Flat Belt DCMove iDrive Conveyor
Cleated Belt DCMove End Drive Conveyor
1 Conveyor
2 Gearmotor Mounting Package
3 Gearmotor
4 Support Stand
5DriveEnd
6 Idler/Tension End
1
5
4
6
32
Length
V-Guide
Drive Position
Drive Tail Type
Idler Tail Type
Width
WWWW LLLLL V PA BB
3SE M
Language
Profile (A side)
PD
D P
I
Profile (D side)
Belt Type
-
Length
V-Guide
Discharge Tail Type
Center Drive Module
Infeed Tail Type
Width
WWWW LLLLL V
3SD
M
Language
M
D
I PA BB
Profile (A side)
PD
Belt Type
-
Drive Position
P
Profile
(D side)
Length
V-Guide
Drive Position
Drive Tail Type
Idler Tail Type
Width
WWWW LLLLL PA BB
3SE M
Language
Profile (A side)
PD
V D P
I
Profile (D side)
Belt Type
--F T P
M X
Speed
Belt
iDrive Motor
iDrive
Type
Control
Supply
Power
Length
V-Guide
Drive Position
Drive Tail Type
Idler Tail Type
Width
WWWW LLLLL V PP SSSS
3SC
M
Language
Profile
B
D P
I
Belt Type
-
Cleat
Spacing

851-980 Rev. A 7 Dorner Mfg. Corp.
DCMove® Series Conveyors
Specifications
Cleated Belt DCMove iDrive Conveyor DCMove Support Stands
Conveyor Supports
Maximum Distances:
A = 610 mm (24") (Drive End)
B = 914 mm (36") (Idler End)
C = 3658 mm (12 ft)
Figure 2
Figure 2
End Drive Conveyor Specifications
* See Engineering manual for details.
Length
V-Guide
Drive Position
Drive Tail Type
Idler Tail Type
Width
WWWW LLLLL P
3SC
M
Language
Profile
B SSSS
V D P
I
Cleat Spacing
Belt Type
--F T P
M X
Speed
Belt
iDrive Motor
iDrive
Type
Control
Supply
Power
Width
WWWW
Minimum Height
HHHH
3SZ M
Language
-
Maximum Height
HHHH B STT F
Interface
Floor
Belt
Type
Stand
Config
A
BC
Conveyor Width Reference (WWWW) 0254, 0305, 0356, 0406, 0457, 0508, 0559, 0610, 0660, 0711, 0762, 0813, 0864, 0914,
0965, 1016, 1067, 1118, 1168, 1219
Conveyor Belt Width 254 mm (10"), 305 mm (12"), 356 mm (14"), 406 mm (16"), 457 mm (18"), 508 mm (20"),
559 mm (22"), 610 mm (24"), 660 mm (26"), 711 mm (28"), 762 mm (30"), 813 mm (32"),
864 mm (34"), 914 mm (36"), 965 mm (38"), 1016 mm (38"), 1067 mm (40"),
1118 mm (44"), 1168 mm (46"), 1219 mm (48")
Maximum Conveyor Load*
(See NOTE Below) 181 kg (400 lbs)
Conveyor Length Reference (LLLLL)00960 to 12000 in 00005 increments
Conveyor Length 960 mm (37.80") to 12,000 mm (472.44") in 5 mm (0.20") increments
Belt Travel 246 mm (9.7") per revolution of pulley
Maximum Belt Speed* 183 m/minute (600 ft/minute)
Belt Take-up 33 mm (1.30") of belt take-up

Dorner Mfg. Corp. 8 851-980 Rev. A
DCMove® Series Conveyors
Specifications
Center Drive Conveyor Specifications
* See Engineering manual for details.
iDrive Conveyor Specifications
* See Engineering manual for details.
iDrive Motor Specifications
Conveyor Width Reference (WWWW) 0254, 0305, 0356, 0406, 0457, 0508, 0559, 0610, 0660, 0711, 0762, 0813, 0864, 0914,
0965, 1016, 1067, 1118, 1168, 1219
Conveyor Belt Width 254 mm (10"), 305 mm (12"), 356 mm (14"), 406 mm (16"), 457 mm (18"), 508 mm (20"),
559 mm (22"), 610 mm (24"), 660 mm (26"), 711 mm (28"), 762 mm (30"), 813 mm (32"),
864 mm (34"), 914 mm (36"), 965 mm (38"), 1016 mm (38"), 1067 mm (40"),
1118 mm (44"), 1168 mm (46"), 1219 mm (48")
Maximum Conveyor Load*
(See NOTE Below) 455 kg (1,000 lbs)
Conveyor Length Reference (LLLLL)01510 to 30000 in 00005 increments
Conveyor Length 1510 mm (60") to 30,000 mm (1181.10") in 5 mm (0.20") increments
Belt Travel 479 mm (18.8") per revolution of pulley
Maximum Belt Speed* 183 m/minute (600 ft/minute)
Belt Take-up 406 mm (16") of belt take-up
Conveyor Width Reference (WWWW) 0254, 0305, 0356, 0406, 0457, 0508, 0559, 0610, 0660, 0711, 0762, 0813, 0864, 0914
Conveyor Belt Width 254 mm (10"), 305 mm (12"), 356 mm (14"), 406 mm (16"), 457 mm (18"), 508 mm (20"),
559 mm (22"), 610 mm (24"), 660 mm (26"), 711 mm (28"), 762 mm (30"), 813 mm (32"),
864 mm (34"), 914 mm (36")
Maximum Conveyor Load*
(See NOTE Below) 80 kg (176 lbs)
Conveyor Length Reference (LLLLL)001010 to 03022 in 00005 increments
Conveyor Length 1010 mm (37.80") to 3022 mm (472.44") in 5 mm (0.20") increments
Belt Travel 246 mm (9.7") per revolution of pulley
Maximum Belt Speed* 46 m/minute (150 ft/minute)
Belt Take-up 33 mm (1.30") of belt take-up
NOTE
Maximum conveyor loads are based on:
• Non-accumulating product
• Product moving toward gearmotor
• Conveyor being mounted horizontally
• Conveyor being located in a dry environment
• Conveyor equipped with standard belt only
Output Power 50 watt
Input Power 24 VDC
Input Currents 3.5 amp Running
5.0 amp Starting
Protection Rating IP 54 ingress rating

851-980 Rev. A 9 Dorner Mfg. Corp.
DCMove® Series Conveyors
Specifications
iDrive Gearmotor Specifications
Fastener Torque Specifications
Belt Speed RPM
(Nominal) N-m In-lb Speed
M/min Ft/min
G 87 4.4 39.1 1-10.4 3.3-34
F 129 3 26.2 1.5-15.4 4.9-51
E 176 2.2 19.2 2.1-21.1 6.9-69
D 215 1.8 15.7 2.6-25.7 8.5-84
C 317 1.2 10.6 3.8-37.9 12.5-124
P 62.7 12.9 113.76 0.8-7.5 2.6-25
N 93.3 8.6 76.32 1.1-11.2 3.6-37
M 127.5 6.3 55.84 1.5-15.3 4.9-50
L 155.6 5.2 45.76 1.9-18.6 6.2-61
K 229.5 3.5 31.04 2.8-27.5 9.2-90
J 280 2.9 25.44 3.4-33.5 11.2-110
H 382.5 2.1 18.56 4.6-45.8 15.1-150
Flat Head Socket Head Button/Low Head Set Screw
Size Torque Size Torque Size Torque Size Torque
M4 x 0.7 2.5 mm 3.4 Nm
(30 in lbs)
3 mm 5.9 Nm
(52 in lbs)
2.5 mm 2.9 Nm
(26 in lbs)
2 mm 2.1 Nm
(19 in lbs)
M5 x 0.8 3 mm 6.9 Nm
(61 in lbs)
4 mm 12.0 Nm
(106 in lbs)
3 mm 5.9 Nm
(52 in lbs)
2.5 mm 4.7 Nm
(42 in lbs)
M6 x 1.0 4 mm 12.0 Nm
(106 in lbs)
5 mm 20.3 Nm
(180 in lbs)
4 mm 10.0 Nm
(89 in lbs)
3 mm 7.7 Nm
(68 in lbs)
M8 x 1.25 5 mm 28.0 Nm
(248 in lbs)
6 mm 48.8 Nm
(432 in lbs)
5 mm 24.0 Nm
(212 in lbs)
4 mm 17.8 Nm
(158 in lbs)
M10 x 1.5 6 mm 56.0 Nm
(496 in lbs)
8 mm 97.5 Nm
(863 in lbs)
6 mm 48.0 Nm
(425 in lbs)
5 mm 35.0 Nm
(310 in lbs)

Dorner Mfg. Corp. 10 851-980 Rev. A
DCMove® Series Conveyors
Installation
Figure 3
Figure 3
Required Tools
• Hex-key wrenches:
- 4 mm, 5 mm, 6 mm
• 13 mm wrench
• Level
• Torque wrench
Recommended Installation
Sequence
• Assemble conveyor (if required)
• Attach conveyor to stands
• Install return rollers on conveyor (optional)
• Mount gearmotor mounting package
(See accessory instructions)
• Attach guides/accessories
Single Piece Frame Conveyors
No assembly is required. Install stands, return rollers, and
guiding. Refer to “Stand Installation” on page 11, “Return
Rollers” on page 13, and “Guide Installation” on page 21.
Multi Piece Frame Conveyors
Installation Component List:
1. Locate and arrange conveyor sections (Figure
4, item 1) by section labels (Figure 4, item 2).
Figure 4
Figure 4
2. On tension end of the conveyor, identified by the pinion
access slot (Figure 5, item 1), loosen the four tail clamp
screws (Figure 5, item 2) on both sides of the conveyor,
and push head plate assembly (Figure 5, item 3)
inward.
Figure 5
Figure 5
NOTE
Conveyor MUST be mounted straight, flat and
level within confines of conveyor. Use a level
(Figure 3, item 1) for setup.
1
1 Conveyor frame
2 Section Label
1
22
1
3
1
2