ComCo Systems 522A Series Setup guide
1pg. ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500660 Rev. -
522AX
Series
May 2022
ComCo Systems, INC. A division of Communications Conveyor Company
P/N: 500660 Rev. -
This publication contains materials protected by copyright. No part of this publication may be reproduced in any form or used
as the basis for the sale or manufacture of apparatus without prior written consent by ComCo Systems.
©2008 ComCo Systems INC All rights reserved
Some of the materials and applications described in this publication may be protected under one or more of the following US
patents: DES272076, 4180354, 4971481, 4984939, 5584613, 6039510, or other Patents Pending.
800.533.3794 | www.comcosystems.com 500660 Rev. -pg. 2
522AX
Series
System Features pg. 3
Single Sided Teller Chute
Customer Unit
Blower
System Controller
Operation
Single-Sided Chute Teller Unit pg. 4
Operations
Specification
Customer Unit pg. 8
Operations
Specification
Installation
Blower pg. 13
Operations
Specification
System Controller pg. 15
Carriers pg. 16
Operations
Specification
Installation & Maintenance pg. 17
System Setup and Installation
Field Wiring Diagram
System Riser
Help Desk Information pg. 25
Return Materials Authorization Procedure
Contact Information
Contents
3pg. ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500660 Rev. -
522AX
Series
System Features
The Model 522AX is an overhead pressure/vacuum system that utilizes 4.5" tubes and
carriers. The carrier travels from the teller unit to the customer unit under vacuum and
returns under pressure. The blower unit is located inside of the customer unit.
•The Model 522AX is configured with four major subsystems:
1. Single-Sided Chute Teller Unit P/N: 200656
2. Blower Unit: P/N: 201282
3. Customer Unit (CU) P/N: 201283
4. System Controller P/N: 200703
Features
Single-Sided Teller
Chute (STC4500)
STC-4500-200656
Doorless operating unit
which is suspended from the
ceiling, typically over the
counter top.
1 Single Pack
Blower
201282
Features (Ea. Single Pack):
1 High Voltage Control Box
1 Blower for pressure
1 Blower for vacuum
Customer Unit (CU)
CU-522AX-201283
Fully automatic door
operation with tip tube,
integrated blower module,
and optional 2 way video
unit.
522 System Controller
SC-521-200703
System Controller
5pg. ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500660 Rev. -
522AX
Series
1. System Power On/Off Switch
2. Control Panel
System Power Indicator LED
Send Carrier to Customer
Retrieve Carrier from Customer
Customer Manual Door
Open/Close
Single-Sided Teller Chute (STC4500)(P/N: 200656)
The single-sided teller chute utilizes an open door design. Insert the carrier in the open tube and press
Send. Carrier dispatches to the customer unit.
Operation
2
1
800.533.3794 | www.comcosystems.com 500660 Rev. -pg. 6
522AX
Series
Single-Sided Teller Chute (P/N: 200656)
Switch Operating Instructions
ON/OFF Power cycles the complete system (Inside Unit, Outside Unit &
Blowers). Power ON the system power light will be present and
opens the customer unit door. Power OFF complete system power
down and closes the customer unit door.
DOOR OPEN Opens the customer unit door.
DOOR CLOSE Closes the customer unit door.
SEND Sends a carrier to the customer unit.
RECALL Recalls a carrier from the customer unit; – (the customer unit door will
close when in the Send & Recall mode).
Operation
Fig. 1.0
7pg. ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500660 Rev. -
522AX
Series
Single-Sided Teller Chute (P/N: 200656)
Dimensional & Electrical Specifications
Item
Measurements
Value
Unit
(TU-101-200656)
Nominal Voltage
Current (max)
24 VDC
1 amps
Specification
Installation of this unit must be done with only the assemblies supplied in STC2000
field service installation kit (P/N: 200745). See Appendix B.
9pg. ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500660 Rev. -
522AX
Series
Customer Unit (P/N: 201283)
Machine & Switch Operating Instructions
SEND Sends carrier to Teller Unit.
(NOTE: DO NOT INSERT LOOSE ITEMS DIRECTLY INTO UNIT)
CALL Generates an audible tune at the Teller Center when depressed.
Operation
Lower Switch Panel (P/N: 201328)
Upper Switch Panel (P/N: 201350)
800.533.3794 | www.comcosystems.com 500660 Rev. -pg. 10
522AX
Series
Customer Unit (P/N: 201283)
Dimensional & Electrical Specifications
Item
Measurements
Value
Customer Video Module
(CV-200-200903-10)
Nominal Voltage
Current (max)
12 VDC
3.5 amps
Door Motor Module
(DM-100-200367)
Nominal Voltage
Current (max)
120 VAC, 60Hz
1 amps
Blower Module
(201282)
Nominal Voltage
Current (max)
120 VAC, 60Hz
10 amps
Door Motor Module
DM-100-200367
Specification
Audio Microphone &
Speaker; See Audio
Section on pg.32 for
Specifications
Customer Video Module
200903-10
Blower Module
201282
11 pg. ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500660 Rev. -
522AX
Series
Customer Unit Door Motor Module (P/N: 200367)
Line Voltage Installation
Installation of this unit must be done with only the assemblies supplied in 522AX
series field service wiring kit (P/N: 200438-1). See Appendix B.
WARNING: SHOCK HAZARD
Disconnect AC Power before Servicing Unit!
*AC Service Disconnect for Unit is located at the readily accessible branch circuit
protection* All Line Power must be in compliance with the NEC 2005
Only by Authorized/Qualified Personnel.
Wire Colors
Class 2
Field Wire
White
Grey
Purple
Blue
Green
Yellow
Orange
Red
Brown
Black
Serviceable FUSE Location
Rating: 1A 250VAC Fuse
UL Listed Only
L – Black
GND – Green
N – White
Plug Rating 15A 250V Field Wiring
SHOCK HAZARD
Disconnect AC Power before Servicing Unit
*AC Service Disconnect for Unit is
located at the readily accessible branch
circuit protection *
SHOCK HAZARD
Disconnect AC Power before Servicing Unit
*AC Service Disconnect for Unit is
located at the readily accessible branch
circuit protection *
Installation
800.533.3794 | www.comcosystems.com 500660 Rev. -pg. 12
522AX
Series
Customer Unit (P/N: 201283)
Mounting & Access
Installation
Fasten Mounting Bracket to Island. Using
minimum ¼” hardware position leading edge
of bracket “X” in. from edge of island and
shim level if needed.
(“X” Distance see cut sheets for job site)
Remove front panel for
installation or service access.
Base ISO View
Completed installation of base on a typical island
800.533.3794 | www.comcosystems.com 500660 Rev. -pg. 14
522AX
Series
Single Pack Blower Module (P/N: 201282)
Line Voltage Installation
For Installation of this unit refer to construction site plans or cut sheet for locating the unit. If the blower
is installed in a closed canopy, the exhaust port must be vented to outside air to prevent overheating. Refer
to field service wiring kit (P/N: 200438-1) for all control and 115 VAC plugs.
NOTE:
There must be a 115VAC @ 20A dedicated circuit within 3.0 ft of the unit. All Line Power must be done in
compliance with the NEC (National Electrical Code) by authorized/qualified personnel.
Factory Wiring to
High Voltage
Control Box
WARNING: SHOCK HAZARD
Disconnect AC Power before Servicing Unit Only to be serviced by Qualified Personnel
*AC Service Disconnect for Unit is located at the Main Junction Breaker Box*
SHOCK HAZARD
Disconnect AC Power before Servicing Unit
*AC Service Disconnect for Unit is
Located at the Main Junction Breaker Box*
Installation
Pressure/Vacuum Port
Exhaust Port
800.533.3794 | www.comcosystems.com 500660 Rev. -pg. 16
522AX
Series
4 1/2” Carrier (P/N: 602033)
Carriers must be closed fully before they are inserted into either the teller unit or the customer unit.
Carriers that are not fully closed may fail to leave the sending unit, may become lodged within the
transmission tubing, or possibly lose their contents during transmission.
If coins are to be sent, it is
recommended that they be rolled
and placed in a pouch or bag. Loads
that can shift during transmission
may cause malfunction or damage to
the carrier or system.
Carriers are not to exceed a gross
weight of 3.5 lbs.
The contents of the carrier must be
fully within the carrier and not
caught between edges. Multiple
transmissions should be used if a
load is too large to fit within the
single carrier.
Specification
17 pg. ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500660 Rev. -
522AX
Series
Theory of Operation
Powering the System
The rocker switch at the back of the teller chute controls power to the system. The red LED on the switch
panel indicates “power on.”
NOTE: The power switch does not switch off 120VAC service to any component. It is only used
to deactivate the system. Some components may remain energized and/or active when the system
is “off.”
Power ON
1. Teller switches power on
2. Power indicator illuminates
3. Customer Unit door opens and presents tip tube with carrier
4. System is now in ready state
Power OFF
1. Teller switches power off
2. Power indicator extinguishes
3. Customer Unit door closes
4. System is now off
NOTE: The power switch may be used to recover from unusual system conditions simply by
switching it off and on – this will reset the system.
Send cycle
1. Teller inserts carrier into teller chute
2. Send cycle begins
3. Vacuum blower activates
4. Carrier is propelled from Teller Unit into transmission tubing, towards Customer Unit
5. Carrier passes Port Bend over Customer Unit
6. Carrier decelerates due to pressure in front of carrier
7. Carrier arrives at Customer Unit, cycle timer times out
8. Vacuum blower deactivates
9. Customer Unit door opens and presents carrier
10. Send cycle ends; System is now in ready state
Operation
800.533.3794 | www.comcosystems.com 500660 Rev. -pg. 18
522AX
Series
Recall cycle
1. Customer inserts carrier into Customer unit tip tube
2. Customer presses SEND
3. Customer unit door closes and retracts carrier (Note: if the safety switch actuator at the top of the
door is lifted when the door is closing, the door will reverse and the cycle will be canceled)
4. Recall cycle begins
5. Pressure blower activates
6. The carrier is dispatched to the teller chute
7. Carrier passes the Deceleration Switch above the teller chute
8. Pressure blower deactivates and Braking Solenoid activates
9. Carrier soft lands at teller chute
10. Recall cycle ends – system is now in ready state
Operation
19 pg. ComCo Systems Inc. | 800.533.3794 | www.comcosystems.com 500660 Rev. -
522AX
Series
Installation
Control Field Wiring Diagram (P/N: 500330)
NOTE: All Class 2 interconnecting cabling must be done in compliance with the ARTICLE 800.33
(A) FPN No.2, exception No.2, of the NEC (National Electrical Code) by an
authorized/qualified personnel.
Installation
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