COMINOX Sterilclave 6 B Speedy User manual

SERVICE MANUAL
-Steam Sterilizer-
FOREWORD
This manual IS NOT an integral part of the sterilizer.
The manual is addressed to qualified, specialized technicians for routine maintenance
and repairs.
Technicians or operators must be authorised in writing by COMINOX.
Technicians must read this manual and follow the instructions herein contained. COMINOX
is not liable for any injury and/or damage to people or property or to the sterilizer itself
should the conditions herein illustrated be disregarded.
This manual contains industrial secrets which must not be disclosed. The manual and its
annexes must not be edited, modified, copied or given to third parties unless authorised
by COMINOX.

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CONTENTS
CONTENTS........................................................................................................................................ 3
Reference list .................................................................................................................................... 5
Graphical reference representation Mod. 6 B SPEEDY............................................................. 6
TECHNICIAN MENU ......................................................................................................................... 9
Inputs ............................................................................................................................................... 10
Outputs............................................................................................................................................ 11
PT1 / PT2 / PT3 board calibration ................................................................................................ 12
Temperature selector ................................................................................................................... 12
TP board calibration...................................................................................................................... 16
PT1 / PT2 / PT3 probe calibration ................................................................................................ 18
PT1 / PT2 / PT3 correction ............................................................................................................. 18
Continuous cycle........................................................................................................................... 19
Security code ................................................................................................................................. 19
Accessories ..................................................................................................................................... 20
Delete maintenance .................................................................................................................... 20
Simplified version of the Technician Menu (PUCK)................................................................... 21
Main Settings Menu...................................................................................................................... 21
MAINTENANCE .............................................................................................................................. 22
Items................................................................................................................................................. 22
Save maintenance ....................................................................................................................... 23
Scheduled maintenance table................................................................................................... 24
MESSAGES...................................................................................................................................... 25
Scheduled maintenance............................................................................................................. 25
Check water quality ..................................................................................................................... 25
Cooling pause................................................................................................................................ 25
Generator warm up ...................................................................................................................... 26
ALARMS.......................................................................................................................................... 27
Insufficient water quality alarm................................................................................................... 27
Insufficient water level alarm....................................................................................................... 27
Insufficient steam alarm ............................................................................................................... 28
Pressurisation alarm ....................................................................................................................... 29
PT1 overtemperature alarm......................................................................................................... 29
Insufficient vacuum alarm ........................................................................................................... 29
Fractioned vacuum alarm........................................................................................................... 30
Sterilization temperature band alarm: overtemperature / undertemperature ................. 30
Level probe alarm ......................................................................................................................... 31
Coil alarm........................................................................................................................................ 32
Self-filling alarm .............................................................................................................................. 32
Door alarm...................................................................................................................................... 32
PT1 temperature probe alarm..................................................................................................... 34
Drain alarm ..................................................................................................................................... 34
Misalignment alarm....................................................................................................................... 34
Pressure transducer alarm............................................................................................................ 34
Manual stop alarm ........................................................................................................................ 35
ContentsContents

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Power missing alarm...................................................................................................................... 35
PT2 overtemperature alarm......................................................................................................... 35
PT2 temperature probe alarm..................................................................................................... 35
Generator insufficient vacuum alarm........................................................................................ 36
Generator warm up alarm .......................................................................................................... 36
Generator level alarm .................................................................................................................. 36
Generator insufficient water level alarm................................................................................... 36
PT3 overtemperature alarm......................................................................................................... 37
PT3 temperature probe alarm..................................................................................................... 37
Events alarm ................................................................................................................................... 37
Alarm code list.............................................................................................................................. 38
ADDITIONAL CHECKS AND SETTINGS........................................................................................... 39
Display off or not clear.................................................................................................................. 39
Level probe check ........................................................................................................................ 39
Safety valve check ....................................................................................................................... 40
Door adjustment ............................................................................................................................ 40
Pressure rises too slowly................................................................................................................. 41
Poor drying...................................................................................................................................... 41
Steam leakage from the safety valve ....................................................................................... 41
Vacuum pump servicing procedure ......................................................................................... 42
Automatic water inlet does not work correctly ....................................................................... 43
Printer does not print ..................................................................................................................... 43
AUTOMATIC WATER INLET AND DIRECT DRAIN SYSTEM INSTALLATION ..................................... 44
INSTALLATION OF THE SPEEDY WATER DEMINERALIZATION SYSTEM .......................................... 46
STERILCARD READER INSTALLATION............................................................................................. 49
PRINTER INSTALLATION.................................................................................................................. 51
FIRMWARE UPGRADE..................................................................................................................... 53
DIAGRAMS AND WIRINGS............................................................................................................ 54
Electronic logic board .................................................................................................................. 54
Electronic power board ............................................................................................................... 55
Wiring diagram 6 B SPEEDY .......................................................................................................... 58
Hydraulic diagram 6 B SPEEDY .................................................................................................... 59
STEAM PEAK diagram.................................................................................................................... 60
VACUUM PULSE diagram (p>1,2 bar) ........................................................................................ 61
VACUUM PULSE diagram (p<=1,2 bar) ...................................................................................... 62
DRYING diagram ........................................................................................................................... 63
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Reference list
01, tray handle
02, waste pipe
03, power cable
04, trays
05, funnel
06, SterilCard
08, tray support
09, chamber
10, clean water tank
12, chamber safety valve
12A, generator safety valve
13, main switch
14, filler
15, air sterilization filter
16, door
17, chamber safety thermostat
17A, generator safety thermostat
18, lower panel
20, drain filter
24, clean water drain tap
26, printer
29, automatic water inlet
30, direct drain
31, chamber gasket
32, fuses
33, logic board
34, power board
35, water inlet pump
36A, micro-switch M1
36B, micro-switch M2
38, transducer
39, chamber temperature probe PT1
39A, generator temperature probe PT1
39B, temperature probe of the coil PT3
40, inspection plugs
41, vacuum pump
42, fans
43A, generator minimum level probe
43B, generator maximum level probe
46, automatic water inlet pump
47, steam generator
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Graphical reference representation Mod. 6 B SPEEDY
Contents

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Contents

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Contents

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TECHNICIAN MENU
Insert the Technician SterilCard to access the Technician Menu.
If the sterilizer is not equipped with a SterilCard reader, a Technician SterilCard kit may be
employed. The kit includes a reader, a Technician SterilCard and a cable for connecting
the reader to the logic board 33 (connector J5).
In STAND BY mode, press MENU and use the ↑↓ arrows to select the Technician Menu
(option 6):
Press ENTER to open the Technician Menu:
Technician Menu

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Use the ↑↓ arrows to scroll the list and highlight the required option. Press ENTER to access
the selected option.
Press Åto go back to the MENU page.
Inputs
The status of the sterilizer inputs can be displayed:
•S1 is the clean water tank 10 safety probe
•S2 is the clean water tank 10 minimum level probe
•S3 is the clean water tank 10 maximum level probe
•S4 is not used in 6 B SPEEDY model
•S5 is the maximum level probe 43B of the steam generator 47
•S6 is the minimum level probe 43A of the steam generator 47
•S7 is not used
•PT1 is the temperature probe 39 in the chamber 09
•PT2 is the temperature probe 39A in the steam generator 47
•PT3 is the temperature probe 39B on the external coil
•Pressure Transducer 38
•Conductivity meter
•Micro-switch M1 36A: door locked
•Micro-switch M2 36B: door pre-closure
Use the ↑↓ arrows to scroll the list and press Åto go back to the Technician Menu.
Technician Menu