Command Light Traffic Flow Board User manual

COMMAND LIGHT
P.O. BOX 87
LOVELAND, CO 80539
PHONE: [phone]
FAX: [phone]

Command Light
2
USER-GUIDE_Traffic_Flow_Board.doc
Please take the time to read this manual before installing or operating the Traffic Flow Board.
Save this guide for future reference.
CONTENTS
COMMAND LIGHT........................................................................................................................................................................ 1
1. BREAKAGE OR DAMAGE DURING SHIPMENT................................................................................................................ 3
2. GENERAL DESCRIPTION AND SPECIFICATIONS............................................................................................................ 4
3. PRODUCT SAFETY PRECAUTIONS...................................................................................................................................... 4
4. OPERATION................................................................................................................................................................................ 5
RAISING THE LIFT FROM THE NESTED POSITION .............................................................................................................................. 5
RETURNING THE LIFT TO THE NESTED POSITION .............................................................................................................................. 5
AUTO-PARK SEQUENCE .................................................................................................................................................................. 5
5. INSTALLATION.......................................................................................................................................................................... 6
INSTALLATION KIT ......................................................................................................................................................................... 6
TOOLS REQUIRED ........................................................................................................................................................................... 6
LOCATION REQUIREMENTS ............................................................................................................................................................. 6
MOUNTING ..................................................................................................................................................................................... 7
CONTROL BOX POCKET MOUNTING ............................................................................................................................................... 8
6. ELECTRICAL WIRING............................................................................................................................................................. 8
7. MAINTENANCE.......................................................................................................................................................................... 8
8. POWER FAILURE...................................................................................................................................................................... 8
REMOVE THE ARROW BOARD ACTUATOR FIRST. ............................................................................................................................. 8
RETRACT THE LIFT ARM.................................................................................................................................................................. 9
9. PARTS BREAKDOWN............................................................................................................................................................. 10
10. TECHNICAL SPECIFICATIONS ......................................................................................................................................... 11
11. WIRING SCHEMATIC........................................................................................................................................................... 13
12. LIMITED WARRANTY.......................................................................................................................................................... 15
1/3/2006

User Guide
Last printed 1/3/2006 9:23:00 AM 3
1. Breakage or Damage During Shipment
The transportation company is fully responsible for all shipping damage and will resolve
problems promptly if you handle it correctly. Please read these instructions carefully.
Examine the contents of all shipping cases. If you find any damage, call your transportation
agent at once and have them make a description on the freight or express bill describing the
damage and the number of pieces. Then write us and we will send you the original bill of lading.
Get a claim blank from the express or truck company. Fill the claim form out. Attach the claim
blank to the original bill of lading together with a copy of our invoice. Attach a memo on which
you show the value of the damaged goods. Mail or hand these papers to your local transportation
agent. They will process your claim with reasonable promptness.
Please note, we cannot and will not enter claims for damages. If we filed claim here, it would be
sent to your local freight agent for verification and investigation. This time can be saved by you
filing the claim directly. Every consignee is on the ground floor, in contact with the local agent
who inspects the damaged goods, and thus, each claim can be given individual attention.
Since our goods are packed to comply with the regulations of all railroad, truck, and express
companies, we cannot allow deduction from any invoice because of any damage, however, be
sure to file your claim promptly. Our goods are sold F.O.B. factory. We take receipt from the
transportation company certifying that the goods were delivered to them in good order and our
responsibility ceases.
It is seldom that any breakage or damage occurs in any of our shipments and in no case will the
customer be out any expense if they follow the above instructions.
Be sure to keep all damaged goods subject to examination of the truck or express company
inspector, who may call on you some time later. These damaged goods, of course, will belong to
them, and they will inform you what to do with them. If you dispose of these damaged goods,
your claim may not be paid.

Command Light
4
USER-GUIDE_Traffic_Flow_Board.doc
2. General Description and Specifications
The COMMAND LIGHT Traffic Flow Board LIFT is designed to provide the means to elevate a
high-intensity light bar for emergency scene lighting with quick precision. As with any
electromechanical device, take precautionary steps to assure safe operation.
Never operate the TRAFFIC FLOW BOARD near overhead power lines.
Power for the 12 VDC circuitry is provided by the emergency vehicle generator. All mechanical
actuation power is designed to be powered by the vehicles 12 VDC power supply. The umbilical
corded control unit is powered via 12 VDC eliminating hazardous voltage levels within the hand
held control box.
The COMMAND LIGHT TRAFFIC FLOW BOARD is manufactured to provide years of service
with a minimum of maintenance.
3. Product Safety Precautions
[Never operate the TRAFFIC FLOW BOARD near overhead high voltage power
lines. The TRAFFIC FLOW BOARD is manufactured from electrically conductive
materials.
[Do not use the TRAFFIC FLOW BOARD for uses other than its’ intended purpose.
[Do not move emergency vehicle with the lift extended.
Visually verify that the lift is completely nested before
moving vehicle.
[Do not change lift position while people are located
within its’ operating envelope. There are numerous
pinch points that can cause serious bodily injury.
[The TRAFFIC FLOW BOARD contains automatic
reset circuit breakers. Disconnect power at the generator
distribution panel before servicing the unit.
[Do not use a high-pressure washer or subject the lift to
high volumes of water when cleaning.
[Never use the TRAFFIC FLOW BOARD as a lifting
device or mobile arm.
[Do not use a TRAFFIC FLOW BOARD that has been
damaged or is not fully functional, including non-
working indicator lamps.
[Never hold any part of the TRAFFIC FLOW BOARD with a hand or foot while it
is in motion.
[The TRAFFIC FLOW BOARD has numerous pinch points. Keep loose clothing,
hands and feet clear of moving parts.

User Guide
Last printed 1/3/2006 9:23:00 AM 5
4. Operation
Raising the lift from the nested position
Using the control box to raise the lift arm to the desired height. Control switches are of momentary
action style and must be held in the “on” position to actuate the unit.
The TRAFFIC FLOW BOARD has an override system that precludes rotation of the light bar until
the lower stage has elevated ≈24” from the nested position. When the lower stage is below 24” a
mercury switch controls the following:
Arrow board bar is prevented from rotating
Prevents the lift arm from moving down if arrow board is not centered.
Returning the lift to the nested position
The TRAFFIC FLOW BOARD is equipped with an auto park function as a standard feature. The
black button on the control box initiates the auto-park sequence.
Auto-park Sequence
Press black button labeled AUTOPARK once. The button must be held in position to complete the
Autopark sequence. The auto-park sequence begins:
1. Arrow board begins rotation to the center position.
2. Once board is centered, rotation stops, lift arm begins retracting.
3. Release button when lift arm has fully retracted. Actuator has an override
clutch which will provide audible feedback when fully retracted.

Command Light
6
USER-GUIDE_Traffic_Flow_Board.doc
5. Installation
The TRAFFIC FLOW BOARD must be installed by a designated installation facility by qualified
personnel only. All safety precautions must be thoroughly understood before installation. Please consult
the factory for additional installation information assistance.
Installation Kit
Included with the TRAFFIC FLOW BOARD is an installation kit. Verify that the contents of the kit
includes the following items:
(1) Pre-wired controller box with pocket
(1) Controller
(2) Cables
(1) 22/20 PVC
(1) 12/2 PVC
(1) Small hardware parts bag with:
(4) mounting spacers ½” thick flat
(4) 5/16-18 X 2 ½” bolts
(4) 5/16-18 nylon lock nuts
(4) 5/16” flat washers
(4) 5/16” fender washers
Tools Required
Lifting device (crane, forklift, block and tackle, etc.)
Sling for lifting
Drill
11/32”drill bit or hole saw
1/2”combination wrench and / or ratchet and 1/2”sockets
Silicone based gasket sealer, RTV™ recommended
The TRAFFIC FLOW BOARD can weigh in excess of 100 pounds when an arrow board is
attached. Use mechanical assistance to position the lift for installation such as a forklift or crane. Use
a sling to grasp the lift.
When routing the connecting electrical wires take care to avoid sharp bends, hot components or other
hazards to the wire.
The TRAFFIC FLOW BOARD is not designed to be operated in a raised position while the vehicle
is in motion. The TRAFFIC FLOW BOARD includes warning circuit wiring to enable a warning
device.
Location Requirements
The TRAFFIC FLOW BOARD will vary in overall size depending upon which arrow board has
been chosen. The TRAFFIC FLOW BOARD frame can be mounted on any location that is 47” x
23”. The surface should be flat or have only a slight crown. For a recessed installation allow for a
minimum of 52” x 24” and a maximum of 5” deep to allow for proper operation.

User Guide
Last printed 1/3/2006 9:23:00 AM 7
Four mounting bolt holes are required. Additional holes may be drilled in the frame ends if necessary
to clear obstructions on vehicle.
Access hole for the power cord cabling should be in close proximity to the rear of the lift. The
control box should be mounted in an area shielded from the weather. Allow a minimum of 10”
clearance above the control box mounting location to permit easy removal of the hand controller.
Mounting
Position the frame on top of vehicle roof to use as a template for locating mounting holes.
Remove any obstructions below the mounting surface such as headliners before drilling mounting
holes. Drill 11/32” holes in the mounting surface using the end frame holes as a template.
Attach any necessary lifting attachments to the unit.
Place the provided spacers in the location of the lift mounting holes. The spacers may be modified to
conform to the contour of the mounting location.
Slowly lift the TRAFFIC FLOW BOARD and check for balanced lifting. Lower and make any
necessary adjustments to the lift points.
Lift and place the TRAFFIC FLOW BOARD into position above the spacers. Before placing the full
weight of the unit on the spacers, align spacers with the holes in the end frame.
Fasten the lift using the provided hardware. To assure a weather tight installation apply a thin bead of
silicone based gasket sealer to the base of the spacer and under side of bolt head.
Remove any lifting straps and devices from the lift.

Command Light
8
USER-GUIDE_Traffic_Flow_Board.doc
Locate and drill wire feed holes as necessary.
Control Box Pocket Mounting
Using the pocket as a template, mark hole locations.
Drill 1/8” mounting holes. Drill any holes required to route the control wire from the control box
holster to the TRAFFIC FLOW BOARD unit.
Mount pocket with provided hardware.
6. Electrical Wiring
Run the control wire from the control box to the relay box.
Run the power wire from the vehicle 12VDC power source or generator to the TRAFFIC FLOW
BOARD. A 15 Amp breaker is recommended for the TRAFFIC FLOW BOARD.
Make the control connections in the TRAFFIC FLOW BOARD relay box.
Refer to wiring schematic to assist in identifying connections.
7. Maintenance
The TRAFFIC FLOW BOARD is constructed with corrosion resistant aluminum and stainless steel
fasteners. To further enhance corrosion resistance all exposed surfaces receive a powder coated paint
finish. To assure years of trouble free service periodically clean all external surfaces with a mild
detergent solution and a gentle spray of water. Do not use a high-pressure washer, which will force water
into sensitive electric circuitry.
The actuators are sealed units and do not require adjustment or lubrication.
Periodic cleaning of all pivot points on the TRAFFIC FLOW BOARD with a moisture displacing
cleaner and soft bristle brush, without disassembly, to remove accumulated dirt and debris will minimize
wear.
8. Power Failure
The TRAFFIC FLOW BOARD can be retracted manually if power to the unit is lost. If power loss
is temporary, reestablishing power may be easier than manually retracting the lift.
If this is not feasible it is recommended that you disconnect 12VDC power sources from the
TRAFFIC FLOW BOARD before proceeding.
Remove the arrow board actuator first.

User Guide
Last printed 1/3/2006 9:23:00 AM 9
Using a 3/4 inch wrench or other suitable tool remove the upper pivot bolt from the main assembly.
Manually rotate arrow board to the centered position. Secure arrow board using elastic stretch cords
or other suitable means.
Retract the lift arm.
Support the lift arm with temporary blocking to relieve the tension on the actuator pivot pins.
Remove the lower pivot bolt from the lower actuator pivot blocks.
Note the combined weight of the lift arm and light bar can weigh in excess of 100 pounds, use
caution. Apply upward pressure on the main lift arm to remove support blocking then slowly lower
the lift arm allowing the actuator shaft to extend past the lower pivot blocks.
Cushion and secure the actuator and other components as necessary before transporting.

Command Light
10
USER-GUIDE_Traffic_Flow_Board.doc
9. Parts Breakdown

User Guide
Last printed 1/3/2006 9:23:00 AM 11
10. Technical Specifications
Dimensions, without board:
Height(Depth) Length Width
Retracted 7.5” 47” 23”
Extended 40” 52” 23”
Recessed installation 5” 52.5” 24” Minimum
Weight:
136 pounds
Wiring:
12 VDC 12/2 PVC jacketed cord
Operation 14/18 PVC jacketed cable
Control wiring 22/20 PVC jacketed cable
Relay protection:
Electrical Cole-Hersey 3055 40
Current Draw :
Full load current draw 24 amps at 12VDC
Motor Duty Cycle:
(All motors thermally protected, specifications are to thermal relay trip):
Lift arm 1:3 (90 seconds maximum per 5 minute)
Rotation 1:3 (90 seconds maximum per 5 minute)
Motor Speed:
Lift arm 0.5 inches per minute 10 seconds to
full extension
Rotation 3.25 RPM
Auto Park 15 seconds from full extension and at 45
degree rotation position
Operation
Angle of vehicle 15˚maximum incline
Wind load
Design maximum 75 mph
Maximum tested 85 mph
Specifications subject to change without notice.

Command Light
12
USER-GUIDE_Traffic_Flow_Board.doc

User Guide
Last printed 1/3/2006 9:23:00 AM 13
11. Wiring Schematic

Command Light
14
USER-GUIDE_Traffic_Flow_Board.doc

User Guide
Last printed 1/3/2006 9:23:00 AM 15
12. Limited Warranty
One Year
COMMAND LIGHT warrants that the equipment is free from defects in materials and workmanship
when used and operated for a period of one year. The responsibility of COMMAND LIGHT under
this limited warranty is limited to the repair and replacement of any parts found defective. Parts are
returned to COMMAND LIGHT at 1303 East 11th Street, Loveland, Colorado 80537 with
transportation charges prepaid (C.O.D. shipments will not be accepted).
Prior to returning defective parts to COMMAND LIGHT, the original purchaser shall make a claim
in writing to COMMAND LIGHT at the above address indicating the model number, serial number
and type of defect. No parts or equipment will be received by COMMAND LIGHT for repair or
replacement under this warranty without specific written authority from COMMAND LIGHT in
advance.
Any parts damaged by improper installation, overloading, abuse or accident of any type or cause are
not covered by this warranty.
All equipment manufactured by us is tested before leaving our plant, and is shipped in good working
order and condition. We therefore extend to the original purchasers the following Limited Warranty
for the period of one year from the original date of purchase:
1. This warranty does not apply to defects caused by accident, misuse, neglect, or wear
and tear, nor can we be held responsible for incidental and consequential expense and
loss, nor does this warranty apply to equipment where alterations have been executed
without our knowledge or consent. These conditions are readily discernable when the
equipment is returned to us for inspection.
2. On all component parts not manufactured by COMMAND LIGHT, their warranty is to
the extent that the manufacturer of such component warrants them to COMMAND
LIGHT, if at all. Look in your local business telephone directory for the nearest repair
station for the brand of parts you have or write to us for the address.
3. If equipment received has been damaged in transit, a claim should be made against the
carrier within three days, as we assume no responsibility for such damage.
4. Any service other than our Authorized Service voids this warranty.
5. This warranty is in lieu of and is intended to exclude all other warranties, express or
implied, oral or written, including any warranties of MERCHANTIBILITY or
FITNESS for a particular purpose.