Command Light Knight Series User manual

Knight Series

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THANK YOU
Please allow us to express a simple thank you for investing in a COMMAND LIGHT product.
As a company, we are dedicated to producing the very best and most versatile flood lighting
package available. We take great pride in the quality of our work and hope that you will find
many years of satisfaction from the use of this equipment.
Should you have any problems with your product please do not hesitate to contact us.
COMMAND LIGHT
3842 Redman Drive
Fort Collins, CO 80524
PHONE: [phone]
FAX: [phone]
WEB: www.CommandLight.com

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Please take the time to read this manual before installing or operating the COMMAND
LIGHT KNIGHT2.
Save this guide for future reference.
Contents
Breakage or Damage During Shipment ............................................................................................ Error! Bookmark not defined.
Product Safety Precautions .............................................................................................................................................................. 7
General Description and Specifications .......................................................................................................................................... 7
Operation ........................................................................................................................................................................................... 9
Raising the light from the nested position ...................................................................................................................................... 9
Returning the light to the nested position ..................................................................................................................................... 10
Installation ....................................................................................................................................................................................... 10
Installation Kit .............................................................................................................................................................................. 10
Tools Required ............................................................................................................................................................................. 11
Installation Notes .......................................................................................................................................................................... 11
Location Requirements ................................................................................................................................................................ 12
Mounting ...................................................................................................................................................................................... 13
Holster Mounting ......................................................................................................................................................................... 13
Electrical Wiring ............................................................................................................................................................................. 14
120 VAC ...................................................................................................................................................................................... 14
240 VAC ...................................................................................................................................................................................... 14
220 VAC European ...................................................................................................................................................................... 15
Holster Wiring .............................................................................................................................................................................. 15
Warning Device Installation ......................................................................................................................................................... 16
Maintenance .................................................................................................................................................................................... 17
Cleaning ....................................................................................................................................................................................... 17
Center Switch Adjustment ........................................................................................................................................................... 17
Power Failure .................................................................................................................................................................................. 18
Rotate to center ............................................................................................................................................................................. 18
Retract the lower stage ................................................................................................................................................................. 18
Retract the upper stage. ................................................................................................................................................................ 19
Troubleshooting .............................................................................................................................................................................. 20
Technical Specifications – Standard AC Models (KL435A, KL450A, KL475A) ...................................................................... 22
Specifications ............................................................................................................................................................................... 23
Parts Lists - Exploded Views .......................................................................................................................................................... 24
Exploded View (Lower Stage) ..................................................................................................................................................... 25
Exploded View (Midplate) ........................................................................................................................................................... 27
Exploded View (Lamp Tree) ........................................................................................................................................................ 29
Wiring Schematics .......................................................................................................................................................................... 31
Holster Box .................................................................................................................................................................................. 32
Midplate ....................................................................................................................................................................................... 35
Lamp Tree (Standard) .................................................................................................................................................................. 36

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Command Light PHONE: [phone]
3842 Redman Drive FAX: [phone]
Fort Collins, CO 80524 WEB: www.CommandLight.com
LIMITED WARRANTY
Five Year
COMMAND LIGHT warrants that the equipment is free from defects in materials and
workmanship when used and operated for a period of five years. The responsibility of COMMAND
LIGHT under this limited warranty is limited to the repair and replacement of any parts found
defective. Parts must be returned to COMMAND LIGHT at 3842 Redman Drive, Ft Collins,
Colorado 80524 with transportation charges prepaid (C.O.D. shipments will not be accepted).
Prior to returning defective parts to COMMAND LIGHT, the original purchaser shall make a
claim in writing to COMMAND LIGHT at the above address indicating the model number, serial
number and type of defect. No parts or equipment will be received by COMMAND LIGHT for
repair or replacement under this warranty without specific written authority from it in advance.
Any parts damaged by improper installation, overloading, abuse or accident of any type or cause
are not covered by this warranty.
All equipment manufactured by us is tested before leaving our plant, and is shipped in good
working order and condition. We therefore extend to the original purchasers the following Limited
Warranty for the period of five years from the original date of purchase:
1. This warranty does not apply to defects caused by accident, misuse, neglect, or wear and tear,
nor can we be held responsible for incidental and consequential expense and loss, nor does this
warranty apply to equipment where alterations have been executed without our knowledge or
consent. These conditions are readily discernible when the equipment is returned to us for
inspection.
2. On all component parts not manufactured by COMMAND LIGHT, their warranty is to the extent
that the manufacturer of such component warrants them to COMMAND LIGHT, if at all. Look
in your local business telephone directory for the nearest repair station for the brand of parts you
have or write to us for the address.
3. If equipment received has been damaged in transit, a claim should be made against the carrier
within three days, as we assume no responsibility for such damage.
4. Any service other than our Authorized Service voids this warranty.
5. This warranty is in lieu of and is intended to exclude all other warranties, express or implied, oral
or written, including any warranties of MERCHANTIBILITY or FITNESS for a particular
purpose.
6. Travel time paid at a maximum of 50% and only if pre-approved.

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Warranty/Service
COMMAND LIGHT products* come with a industry leading 5 year warranty against any defects in materials
and workmanship when used and operated for a period of five years. If during this time period, you have any
malfunctions not related to misuse, accident, neglect, or normal wear and tear, please take the following steps
in order to have your light tower serviced under COMMAND LIGHT’s warranty.
1. Contact us immediately for initial diagnosis and parts if needed at 800-797-7974 or
[email protected]
2. You will need to have immediate access to light tower. This process can be done by
individuals with little mechanical ability. (Involves pushing buttons and telling us what the
light tower is doing or not doing)
3. We then send parts (if needed) and have a technician dispatched (if needed) with a written
work authorization number and a base amount of hours allotted to do repair
4. We remain available for service support via phone, email, or video conference while
technician completes repair, also to extend original time allotted if additional issue arise
5. Mark repair as completed and validate the work authorization number for hours of labor /
travel rates as agreed during diagnosis
6. Finally, we will pay out or credit the invoice when we receive it from person/company
performing the repair
Please make contact with us as soon as problems arise in order to execute our warranty. We must have
knowledge of the issue and a work order in place in order to pay or reimburse the department with the issue.
Any unauthorized service voids this warranty. (No work is authorized until the call is made to us)
Contact Us Early – before any work is done – We’d love to help!
*excludes light producing components (bulbs, lasers, LEDs) These components come with their own
manufacturer warranty. Contact us and we can help get it.
Breakage or Damage During Shipment
The transportation company is fully responsible for all shipping damage and will resolve problems promptly if
you handle it correctly. Please read these instructions carefully.
Examine the contents of all shipping cases. If you find any damage, call your transportation agent at once and
have them make a description on the freight or express bill describing the damage and the number of pieces.
Then contact us and we will send you the original bill of lading. Also promptly contact the transportation
company and follow their procedure for filing a claim. Each company will have a unique procedure to follow.
Please note, we cannot and will not enter claims for damages. If we filed claim here, it would be sent to your
local freight agent for verification and investigation. This time can be saved by you filing the claim directly.
Every consignee is on the ground floor, in contact with the local agent who inspects the damaged goods, and
thus, each claim can be given individual attention.
Since our goods are packed to comply with the regulations of all railroad, truck, and express companies, we
cannot allow deduction from any invoice because of any damage, however, be sure to file your claim
promptly. Our goods are sold F.O.B. factory. We take receipt from the transportation company certifying that
the goods were delivered to them in good order and our responsibility ceases.
It is seldom that any breakage or damage occurs in any of our shipments and in no case will the customer be
out any expense if they follow the above instructions.
Be sure to keep all damaged goods subject to examination of the truck or express company inspector, who may
call on you some time later. These damaged goods, of course, will belong to them, and they will inform you
what to do with them. If you dispose of these damaged goods, your claim may not be paid.

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Product Safety Precautions
X Never operate the COMMAND
LIGHT KNIGHT2 near overhead
high voltage power lines. The
COMMAND LIGHT KNIGHT2 is
manufactured from electrically
conductive materials.
X Do not use the COMMAND
LIGHT KNIGHT2 for uses other
than its intended purpose.
X Do not move emergency vehicle
with the light extended. Visually verify that the light is completely nested before
moving vehicle.
X Do not change light position while people are located within its operating envelope.
There are numerous pinch points that can cause serious bodily injury.
X Do not use a high-pressure washer or subject the light to high volumes of water
when cleaning.
X Never use the COMMAND LIGHT KNIGHT2 as a lifting device or mobile arm.
X Do not use a COMMAND LIGHT KNIGHT2 that has been damaged or is not fully
functional, including non-working indicator lamps.
X Never hold any part of the COMMAND LIGHT KNIGHT2with a hand or foot
while it is in motion.
X The COMMAND LIGHT KNIGHT2 has numerous pinch points. Keep loose
clothing, hands and feet clear of moving parts.

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General Description and Specifications
The KNIGHT2 is designed to provide high intensity emergency scene lighting with quick
precision. As with any electromechanical device, take precautionary steps to ensure safe
operation.
Never operate the KNIGHT2 near overhead power lines.
There are several standard lighting options available for the KNIGHT2.
The emergency vehicle provides power for the 12 VDC elevated warning device circuitry.
The umbilical corded control unit is powered via 12 VDC eliminating hazardous voltage
levels within the hand held control box.
The KNIGHT2 is manufactured to provide years of service with a minimum of maintenance.
Model #
Description
Minimum Power Requirements
KL435A
6 x 350W
2.5 kW Generator, 120 or 240 VAC
KL450A
6 x 500W
3 kW Generator, 120 or 240 VAC
KL475A
6 x 750W
4.5 kW Generator, 120 or 240 VAC

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Operation
Raising the light from the nested position
Using the control box, raise the lower or upper stage. You may also activate both stages
simultaneously. Control switches are of momentary action style and must be held in the
“on” position to actuate the stages.
The KNIGHT2 has an override system that precludes rotation of the upper stage until the
lower stage has elevated approximately 16” from the nested position. When the lower stage
is below 16” the following conditions exist:
• Upper stage is prevented from rotating.
• All lights are turned off, including strobe light if equipped, regardless of light switch
positions.
• Prevents the upper stage from moving down if upper stage is not centered.
If the supply from the generator is marginal, position the KNIGHT2 before turning on lights.

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Returning the light to the nested position
The KNIGHT2 is equipped with an Autopark function as a standard feature. The green
button on the control box initiates the Autopark sequence. Once initiated, the “Emergency
Stop” red button indicator is illuminated. Pressing the “Emergency Stop” button will cancel
the Autopark sequence.
Autopark Sequence
Press green button on the controller once. It does not need to be held in position. The
Autopark sequence begins:
1. “Emergency Stop” light is illuminated.
2. Lamps are extinguished.
3. Upper stage begins rotation to the center position. If equipped with back light option,
back light begins rotation and returns to the home position.
4. Once upper stage is centered, rotation stops, lower stage begins retracting.
5. After lower stage has fully retracted, upper stage begins retracting. Upon upper stage
retracting fully, “Emergency Stop” light turns off.
Installation
The KNIGHT2 must be installed by a designated installation facility by qualified personnel
only. All safety precautions must be thoroughly understood before installation. Please
consult the factory for additional installation information assistance.
Installation Kit
Included with the KNIGHT2 is an installation kit. Verify that the kit contains the following
items:
(1) 50 feet of 10GA-4 Conductor power cable (1) 50 feet of 22GA-20 conductor cable
(1) Pre-wired HOLSTER BOX w/cover (1) Handheld Controller
(1) Small hardware parts bag with:
(4) mounting spacers (4) 5⁄16-18 x 2 ½” bolts
(4) 5⁄16-18 nylon lock nuts (8) 5⁄16” flat washers
(4) large diameter flat washers (2) ¼-20 x 5⁄8” Phillips pan head machine screws
(4) ¼” flat washers (2) ¼-20 nylon lock nuts
(1) ½” 90° sealing connector w/nut (1) 1” 90° sealing connector w/ nut