Compac OPT SCR200 User manual

OPT SCR200 Installation Manual
Version No: 1.0.3
Model: OPT Mark 2 SCR200
Date: 7th December 2018

Conditions of Use
Conditions of Use
▪Read this manual completely before working on,
or making adjustments to, the Compac
equipment
▪Compac Industries Limited accepts no liability for
personal injury or property damage resulting
from working on or adjusting the equipment
incorrectly or without authorization.
▪Along with any warnings, instructions, and
procedures in this manual, you should also
observe any other common sense procedures
that are generally applicable to equipment of this
type.
▪Failure to comply with any warnings,
instructions, procedures, or any other common
sense procedures may result in injury, equipment
damage, property damage, or poor performance
of the Compac equipment
▪The major hazard involved with operating the
Compac C4000 processor is electrical shock.
This hazard can be avoided if you adhere to the
procedures in this manual and exercise all due
care.
▪Compac Industries Limited accepts no liability for
direct, indirect, incidental, special, or
consequential damages resulting from failure to
follow any warnings, instructions, and
procedures in this manual, or any other common
sense procedures generally applicable to
equipment of this type. The foregoing limitation
extends to damages to person or property
caused by the Compac C4000 processor, or
damages resulting from the inability to use the
Compac C4000 processor, including loss of
profits, loss of products, loss of power supply,
the cost of arranging an alternative power
supply, and loss of time, whether incurred by the
user or their employees, the installer, the
commissioner, a service technician, or any third
party.
▪Compac Industries Limited reserves the right to
change the specifications of its products or the
information in this manual without necessarily
notifying its users.
▪Variations in installation and operating conditions
may affect the Compac C4000 processor's
performance. Compac Industries Limited has no
control over each installation's unique operating
environment. Hence, Compac Industries Limited
makes no representations or warranties concerning
the performance of the Compac C4000 processor
under the actual operating conditions prevailing at
the installation. A technical expert of your choosing
should validate all operating parameters for each
application.
▪Compac Industries Limited has made every effort to
explain all servicing procedures, warnings, and
safety precautions as clearly and completely as
possible. However, due to the range of operating
environments, it is not possible to anticipate every
issue that may arise. This manual is intended to
provide general guidance. For specific guidance and
technical support, contact your authorised Compac
supplier, using the contact details in the Product
Identification section.
▪Only parts supplied by or approved by Compac may
be used and no unauthorised modifications to the
hardware of software may be made. The use of non-
approved parts or modifications will void all
warranties and approvals. The use of non-approved
parts or modifications may also constitute a safety
hazard.
▪Information in this manual shall not be deemed a
warranty, representation, or guarantee. For warranty
provisions applicable to the Compac C4000
processor, please refer to the warranty provided by
the supplier.
▪Unless otherwise noted, references to brand names,
product names, or trademarks constitute the
intellectual property of the owner thereof. Subject to
your right to use the Compac C4000 processor,
Compac does not convey any right, title, or interest
in its intellectual property, including and without
limitation, its patents, copyrights, and know-how.
▪Every effort has been made to ensure the accuracy
of this document. However, it may contain technical
inaccuracies or typographical errors. Compac
Industries Limited assumes no responsibility for and
disclaims all liability of such inaccuracies, errors, or
omissions in this publication.

CONDITIONS
Product Identification
Specifications
Models Covered
This manual applies to the OPT Mark 2 SCR200.
NOTE: Do not use this manual for earlier models. Contact
Compac for archived manuals if required.
Validity
Compac Industries Limited reserves the right to revise or change product specifications at any
time. This publication describes the state of the product at the time of publication and may not
reflect the product at all times in the past or in the future.
Manufactured By:
The Compac OPT SCR200 is designed and manufactured by Compac Industries Limited
52 Walls Road, Penrose, Auckland 1061, New Zealand
P.O. Box 12-417, Penrose, Auckland 1641, New Zealand
Phone: + 64 9 579 2094
Fax: + 64 9 579 0635
Email: [email protected]
www.compac.biz
Copyright ©2015 Compac Industries Limited, All Rights Reserved

Document Control
Document Control
Document Information
Manual Title
OPT SCR200 Installation Manual
Current Revision Author(s)
R Liu
Original Publication Date
06/03/2018
Authorised By
W Zheng
File Name
OPT SCR200 Installation Manual
Revision History
Version
Date
Author(s)
Revision Notes
1.0.0
06 Mar 2018
S Laycock
New Manual
1.0.1
20 Mar 2018
S Laycock
Updated component layout
1.0.2
22 Jun 2018
S Laycock
Added aerial installation
instructions
1.0.3
07 Dec 2018
R Liu
Updated contact
information

Contents
Contents
Footprints............................................................................................................. 1
Components ..........................................................................................................2
Tools Checklist..................................................................................................... 3
Precautions .......................................................................................................... 4
Mechanical Installation ....................................................................................... 5
Mounting the OPT on a Post .................................................................................6
Electrical Installation........................................................................................... 7
Cable Requirements..............................................................................................7
Electrical Testing ................................................................................................. 9
Tank Gauging Setup............................................................................................11
System and Transaction Tests ...........................................................................11
Installation Checklist......................................................................................... 12

1.
Footprints
Footprints
Base Footprint
External Dimensions

2.
Footprints
Components
Suction Vent
Custom VKP8III Receipt Printer
Payment Express
SCR200 Secure Card Reader
Camlock
Optional IP Phone Speaker
Payment Express
SKP200 PIN pad
Privacy Shield
Optional IP Phone Mic
and Button
Vent
Security PIN pad
Optional 3G Router
Net Switch
MX Box
UPS Board
Dot Matrix Display
COMFMS Board
2 Pole 16A ISO
Main Switch
RS232 Ports
Optional 4G Router

3.
Tools Checklist
Tools Checklist
Having all the correct tools will make installation, upgrade and repair procedures easy and
minimise the risk of damage to components.
Before you arrive on site, make sure you have a minimum of all the tools listed here:
NOTE: Make sure your cell phone and laptop are fully charged.
▪5.5mm nut driver
▪7mm nut driver
▪8mm nut driver
▪T30 Torx drive bit or driver
▪T10 Torx drive bit or driver
▪Metric spanner set
▪Metric 3/8" or 1/4" drive socket set
▪1/4" screwdriver bit holder
▪1/4" A/F spanner
▪6" adjustable spanner
▪Flat blade screwdriver set (1.5 - 5mm blades)
▪#0, #1, #2 Phillips screwdrivers
▪#1, #2 Pozidriv screwdrivers
▪Set of metric Allen (hex) keys
▪Fine long nose pliers, side cutters & pliers
▪Hacksaw
▪Stanley knife or similar sharp blade
▪Felt tip pen or marker
▪Glue - Loctite 601 or similar
▪Insulating tape and masking tape
▪Ruler
▪Multimeter

4.
Precautions
Precautions
DANGER: The Compac OPT is NOT suitable for mounting in a hazardous area. Please
consult the site's zone drawings to find the exact positions of the hazardous areas for each
particular site.
For adequately ventilated fuel dispensing sites (not including CNG/NGV), in most cases the
following will apply:
▪The unit is not designed to be constantly exposed to the elements. A shelter should
be installed to protect it.
▪The card reader and PIN pad should face away from the prevailing wind especially
in dusty or wet areas.
▪In areas experiencing extremes of weather (heat, cold, wind, rain, salt spray etc.)
consideration should be given to installing additional shelter.
▪The OPT location or protection should be such as to minimise the possibility of
damage from vehicles, trailers, boats, or the like.
▪On heavy vehicle sites, mounting the unit on a raised pad and/or installing bollards
to help protect from damage should be considered.
▪If mounting on a post, the base needs to be attached to a smooth, level surface of
sufficient strength to securely hold the retaining bolts or fasteners.
▪The OPT should be placed at least 8 metres from any above ground flammable
liquid storage or handling facility other than a dispenser.
▪The OPT should be placed at least 0.5 metres from any flammable liquid fuel
dispensers and 1.5 metres from any LPG dispensers.
▪The OPT should be mounted so that the base of the cabinet is at least 1.2 metres
above the ground. If mounted on the post supplied by Compac it will be 1.2 metres
high.
▪Whenever running a cable through the post into the base of the cabinet always
ensure that the cable entry into the cabinet uses a vapour tight gland.
▪If the OPT post is within 4 metres of a dispenser or within 1 metre of the end of any
fuel dispenser hose, then the entire interior of the post may be considered a
hazardous area. Any cables running through, or electrical equipment mounted in
the post should be suitable for that hazardous area (refer AS/NZS 2381).
▪Generally the area below the OPT may be a hazardous area and therefore some
appropriate signage may be required e.g. no smoking.
▪Lighting should be provided during the hours of operation. Lighting should be
sufficient to provide safe working conditions that include, but are not limited to,
clear visibility of all markings on packages, signs, instruments and other necessary
items.
NOTE: A minimum value of 50 lux is recommended.
These requirements do not apply to any specific site but are merely recommendations that
will apply in most cases. The owner/installer must ensure that the installation complies with
AS/NZS 3000, AS 1940, and any other applicable regulations.

5.
Mechanical Installation
Mechanical Installation
Prior to Installation
Read the relevant parts of this manual and make sure you have the following information:
▪All necessary approvals to work on the site
▪The OPT factory set up sheet
▪The site audit document
▪The telephone number, user name and password for ADSL sites
▪Contact details for site owner or manager
▪Contact details for help desk
NOTE: For ADSL sites, check that either the broadband account is set up.
NOTE: For wireless sites check that the SIM card is registered to a valid account.
NOTE: It is advisable to book an installation time with the help desk at least 24 hours before
going to site. This will ensure that help desk staff will be prepared for your inquiries. Help
desk hours are currently Monday to Friday 7.30am to 7pm NZ Standard Time.
Bring the following equipment:
▪Mechanical and electrical tools
▪Multimeter
▪Fastenings to mount the OPT
▪Security key drivers (Security TORX or unique security key if Extra Security equipped)
▪A fully charged laptop computer
▪A charged cell phone
▪OPT spares kit
▪SIM cards for wireless sites (if not supplied with unit)
Position
Refer to the Site Audit document for location.
Check the site drawings for details regarding hazardous areas. If in any doubt about the
location, refer to the site manager.
Install the OPT in a sheltered position and if possible, facing away from prevailing wind and
rain direction.
If possible, install out of direct sunlight to avoid raising the temperature inside the OPT
cabinet more than necessary.
Situate the OPT so the PIN pad display will not be in direct sunlight at any time during the
day as it makes it hard to read.
Make sure that you position the OPT to ensure you can open the cabinet door. If mounted
on a post, you must also allow clearance be able to remove and replace the access panel
on the post.

6.
Mechanical Installation
Mounting the OPT on a Post
If a post is part of the installation, the post must be securely attached to the ground using
appropriate fastenings.
NOTE: Due to the variability in sites, Compac does not supply ground fastenings with the
post. The base plate has 4 x 19mm holes for fastenings, select appropriate fastenings
according to the surface and location where the OPT is to be mounted.
CAUTION: Take care when opening the OPT cabinet door before the cabinet is securely
mounted. The door holds several heavy components that will cause the cabinet to tip when
opened.
To mount the post onto the base:
▪Place the post over the base with the opening facing away from where the front of
the OPT will be.
▪If the OPT has been supplied with the extra security upgrade, place the powder
coated stainless steel bolt covers over the base mounting nuts (trim the bolts if
needed). Secure using the supplied stainless steel bolts passing through the bolt
cover, post and base plate. (The bolts may need trimming.)The rounded head faces
out and place a flat washer under the nut on the inside of the post.
▪Standard OPTs do not have the bolt covers. Fasten using the supplied galvanised
bolts with the rounded head facing out and a flat washer under the nut.
To mount the OPT onto the post:
▪OPTs with the extra security upgrade use special keyed machine screws. The head
of the bolts face out. Standard OPTs use four M10 bolts, nuts, flat and spring
washers.
▪Place the OPT cabinet on top of the post and securely fasten the cabinet to the post
using a flat washer and spring washer under the nut.
▪Feed the wiring into the base of the OPT using vapour resistant glands and block
any unused holes.
▪Coil and secure all loose wiring inside the post. Neatly cable-tie the wiring inside
cabinet to existing cable routings. Ensure wiring will not contact any equipment
when the door is closed and ensure it is not under tension.
▪Fit the cover plate on the back of the post using the supplied M6 Security Torx head
screws or security keyed M6 machine screws for the extra security models.
NOTE: Use only the Compac supplied 4 bolt mounting plate to secure the OPT to the post.
NOTE: Security Torx or Security Keyed head screws must be used on the cover plate of the
post to prevent unauthorised access to the wiring.
CAUTION: Any unused holes in the bottom of the OPT cabinet must be blanked. No open
holes in the base of the OPT cabinet are permitted.

7.
Electrical Installation
Electrical Installation
Cable Requirements
Power Cable
3 Core Steel Wire Armour Cable 2.5mm². 230 Volts, 10A, 50 Hz. Connect the incoming mains
as follows:
▪Live - Connect to the Left bottom screw down terminal of the mains switch.
▪Neutral - Connect to the Right bottom screw down terminal of the mains switch.
▪Earth - Connect to the busbar.
Pump Comms
2 Core Steel Wire Armour Cable 1.5mm². Total cable length in the comms circuit should not
exceed 100 metres.
Terminals will be labelled depending on the brand of pump on site. Correct polarity must be
observed.
NOTE: For pump comms, tank gauging and ADSL connections it is suggested that the wires
are crimped to a ferrule to provide a greater contact area for the screw fastener.
NOTE: Make sure the clamping screw contacts the terminal and not the insulation.
Tank Gauging
Connect the wires from the tank gauging unit to the terminals on the Din rail marked Tx, Rx
and G. The Tx wire from the tank gauging unit connects to the Rx terminal.
Cable length should be less than 3 metres. Cable length can be extended up to 10 metres if
an opto-isolator is used.
NOTE: Site electrical and magnetic interference can reduce transmission distance.

8.
Electrical Installation
Phone Line/Network
For ADSL connected units the phone cable should be run through ducting that provides
suitable protection and flexibility. There is a phone line surge protector mounted on the DIN
rail.
4G Aerial/Antennae Installation
For wireless connected units where the aerial is mounted remotely from the cabinet, the
aerial cable should be run through ducting that provides suitable protection and flexibility.
When choosing a location for aerial installation, ensure that as much of the aerial as possible,
especially the fibreglass whip section, is mounted away from metallic obstructions such as
pillars and roof overhang. Ensure it is not mounted within one metre of any other aerials to
minimise signal interference.
IMPORTANT NOTE: When installing the spring-loaded aerial, it is essential to leave enough
loose cable at the bottom of the aerial for when the spring flexes. A loop of 50mm before
fixing the cable should be sufficient.
The aerial plugs into the wireless router. Neatly cable-tie the aerial cable to existing wiring
and feed any excess into the base where it can be coiled and cable tied out of the way. Make
sure the aerial cable does not interfere with the paper roll when the door is closed.
Glanding
Gland the mains power, pumps comms, tank gauging and phone line/Network SWA cables
up through the post into the 20mm holes provided in the bottom of the cabinet.
Certain configurations will use wireless communication to internet and therefore require no
phone line or network cable.
Ensure the Perspex terminal cover is refitted after the cables are connected
NOTE: Check that all cables are securely fastened by pulling each one in turn to make sure
they are properly attached.
CAUTION: Ensure Perspex terminal cover is refitted after all cables are connected.
NOTE: Due to varying customer requirements, connections may change from what is shown
above.

9.
Electrical Testing
Electrical Testing
This procedure outlines how to perform an electrical operations test on the OPT before
carrying out a full site test.
Once the power and comms terminations have been completed, check all terminals, plugs
and chips inside the unit to make sure they have not become loose during transit.
Site information provided to the factory may have been entered into the unit to help with
commissioning, but all settings must be checked when on site to make sure they are
correct.
CAUTION: Some of the options shown below and described in this section may not appear
in certain configurations. The numbers used to select the options may change with different
versions of software.
NOTE: Ensure all terminations are secure and made to the copper wire, not to the
insulation.
System Power Up
▪Turn on the main circuit breaker inside the OPT then turn on the power switch on
the UPS board. When the unit is turned on, two LEDs above the power switch
should turn on. LED labelled D5 indicates the 230V mains power is OK, D6
indicates the battery is connected and OK.
▪If D6 does not light up when then unit is first turned on it may be because the
battery has discharged during transport and storage or that the battery terminals
have become loose. If this happens, remove the battery from the holder and check
that the battery terminals are secure and then re-install it. If D6 still does not light
up leave the unit connected to the 230V supply for an hour or so to charge the
battery and then re-check.
▪Check the Router or ADSL modem is turned on and the power LED is lit.
▪Check the green power led on the right side of the Compac Box is on. If not, check
the switch on the left-hand side of the box is turned on.
Communications
Check that the ATG and Pump Communications LEDs on the FMS Board are lit.
LED
Colours
Comment
Pump Com's (NZ)
Yellow Green Red
Toggles Yellow / Green = Normal
Red = Comm's short
Pump Com's (Aus)
Green Red
Toggles Red Green = Normal
ATG (NZ)
Green Red
Toggles Red Green = Normal
ATC (Aus)
Green Red
Toggles Red Green = Normal

10.
Electrical Testing
UPS Board LEDs
FMS Board LEDs
Diagnostic LEDs

11.
Electrical Testing
Tank Gauging Setup
Tank gauging is wired into the terminals marked Tx, Rx and G.
The tank gauging unit will have to be set up with the correct outputs to communicate with the
FMS board. Settings depend on the unit.
Type
Mode
Baud Rate
Parity
Bit
1 Stop Bit
Handshake
Veeder Root
Serial
1200
Odd
7 Bit
Yes
Off
Franklin
Veeder Root
9600
No
8 Bit
Yes
Off
Colibri
Veeder Root
9600
No
8 Bit
Yes
Off
The Compac settings for each model of tank gauge are usually either set at the factory or
sent via CompacOnline.
System and Transaction Tests
When you are happy that the OPT is powered up and communicating, contact the Help
Desk. The Help Desk will check that the OPT is communicating correctly and will ask you
to perform various checks to confirm this.
The exact site test setup and procedure will vary from customer to customer but as a
minimum we would suggest the following:
▪Check that the current price is correct.
▪Check each dispenser making sure the correct price has been applied.
▪Dispense fuel from each pump on site, confirming that the correct pump is
authorised when requested and you are able to dispense fuel.
▪After dispensing fuel, check the receipt and make sure the correct dollars, litres,
fuel grade and site details are printed on the receipt.
▪Test the VoIP help phone function if fitted.
▪The Help Desk will open CompacOnline and check that the transactions have
been recorded correctly. They will also check that the tank gauging is active and
sending back the correct levels.
▪If your initial test transactions were completed with the OPT door open, you will
need to close and lock the cabinet and perform your transaction tests again.
▪Complete the Install Checklist.

12.
Installation Checklist
Installation Checklist
Before leaving site, ensure the installation checklist is completed. If any of the following tests
fail, please contact Helpdesk.
Mechanical
Yes
No
Check that the unit has been securely bolted down.
Check all panels are securely fastened.
Check that all cable entries to OPT are through glands.
Wiring
Yes
No
Check that power has been connected to the main breaker in the OPT.
Check that the phone line is connected to the router. (Wired ADSL units)
Check that the SIM card has been inserted into the modem and the aerial
wired and mounted appropriately. (Wireless internet OPTs)
Check that the pump comms have been connected.
Check that the tank gauging is connected and operating correctly (where
fitted). Replace ATG cable to OPT where possible.
Power On Tests
Yes
No
Check that the CE board, FMS board, pinpad, printer, cardreader, router
and modem all power up.
Check that the router logs in and is able to access the internet using a
laptop and network cable plugged into the router.
Get the installer to call the number on the back of the pinpad and get the
PIN pad activated. (NZ only at present)
Make sure the pumps are re-priced by the OPT to the current fuel price.
Check that different fuels are correctly priced on all hoses.
Check that the site logs onto CompacOnline and that a temperature is
recorded at site.

13.
Installation Checklist
Transaction Tests
Yes
No
Check that all pumps can be selected when starting a transaction on the
PIN pad.
Check that the correct $, L and fuel grade are printed on the receipt and
that a receipt is issued after each transaction when the card is re-swiped.
Check that the transactions that appear on CompacOnline match up to the
receipt information that is printed on site.
Check that date and time zones are correct.
Tank Information Tests (where fitted)
Yes
No
Check that tanks are set up in CompacOnline and that correct information
from the equipment is being displayed on screen.
Check that the correct fuels have the correct levels and that one fuel is not
being reported as a different fuel.
VoIP Tests (where fitted)
Yes
No
Press the green button on the front of the unit and complete a test call to
the service centre. It should be a clear conversation at both ends.
Finishing
Yes
No
Ensure all cables are plugged back in after remote accessing.
Check that door switch alarm has cleared.
Tidy up all rubbish and clean the OPT before leaving.