Comtrol InterChange Thin Server Operator's manual

InterChange™ Thin Server Hardware Documentation 1 of 4
What This Document Contains
This document contains information on the following
topics:
• Brief product overview
• Parts list for the InterChange Thin Server
•Installation prerequisites
•Installing the hardware
•Building an Ethernet crossover cable
•Connecting the devices
•DB25 to RJ45 connectors
•Hardware specifications
•Notices
• Contacting Technical Support
See the InterChange Thin Server Software Installation
documentation for information about installing and
configuring the software.
Product Overview
The Thin Server is a self-contained embedded system
that contains:
•PowerPC
®processor (33 MHz)
• 4 MB of EDO DRAM
• 1.5 MB FLASH memory
• Ethernet port (10BASE-T)
• Eight serial device ports (RS-232) with RJ45
connectors
Note: Although you can use any serial port (L0 -
L7) for a serial connection to the host system
as a alternative to an Ethernet connection,
many applications use L0. You may want to
verify this before installation.
• DB9 serial female console port for local monitoring,
maintenance, and administration of the
InterChange Thin Server
Parts List
The InterChange Thin Server kit contains the
following items.
• InterChange Thin Server unit
• 5V power supply with cord
• DB25 female-RJ45 DCE adapters (four) and DB25
male-RJ45 DTE adapters (four)
Note: The DB25 to RJ45 adapters eliminate the
need for null-modem connectors.
• Eight RJ45 cables which connect the Thin Server
serial device ports to the adapters and then to the
serial devices.
Front View
Back View
InterChange™ Thin Server
Hardware Documentation

InterChange™ Thin Server Hardware Documentation 2 of 4
Installation Prerequisites
To install the InterChange Thin Server, you will need
to supply the following:
• If using an Ethernet connection, the appropriate
cable.
- If connecting to a hub, use a straight-through
cable.
- If connecting to a NIC, use a crossover cable. If
necessary, see Building an Ethernet Crossover
Cable.
Note: The Thin Server will not work with 100Base-T
networks. You will need to connect the Thin
Server unit into a 100/10Base-T mini-hub in
order to communicate on 100Base-T networks.
• If using a serial connection (RS-232), the
appropriate cable from your machine to the L0 port
on the Thin Server. See DB25 to RJ45 Connectors
for the RJ45 information.
Installing the Hardware
Use the following procedure to install the Thin Server
hardware:
1. Connect the power supply to the Thin Server.
Do not connect the power supply to a
power source at this time.
2. If using an Ethernet connection, connect the
appropriate cable from the Thin Server into one of
the following:
• Straight-through Ethernet cable if using a
10Base-T hub
• Ethernet crossover cable if using a PC network
adapter (NIC)
3. If using a serial connection, connect the
appropriate cable from L0 to a PC COM port.
Note: Although you can use any serial port (L0 -
L7) for a serial connection to the host system
as a alternative to an Ethernet connection,
many applications use L0. You may want to
verify this before installation.
4. Connect an appropriate serial cable from a COM
port on the PC to the DB9 port labelled Console on
the back of the unit
5. Connect the power cable to a power source.
Note: You may want to use an uninterruptible
power supply (UPS).
6. Attach the power cable to the power supply and
verify that the hardware goes through the proper
power-on process:
• PWR LED lights.
• ACTIVE LED begins blinking after a few
seconds,whichindicatesthatthe unitisbooting
or running at BIOS level.
• ACTIVE LED light stops blinking and is fully
lit after 30 seconds, which indicated that the
Thin Server is ready to install the software.
Note: If the ACTIVE LED continues to blink after
30 seconds passes, contact Technical
Support.
7. If you are using an Ethernet connection, verify that
the LINKLED on the back of the unit lights, which
establishes that you have a valid Ethernet
connection.
After installing the hardware, use the Connecting
Devices discussion to connect your serial devices.
Building an Ethernet Crossover Cable
If you are connecting from the
10Base-T connector on the
InterChange Thin Server
directly to the NIC card in the
server, you need a crossover
cable. Use the following
information to build or
purchase a cable.
Connecting Devices
Use the following procedure to connect serial devices to
the InterChange Thin Server.
1. Disconnect the power cable from the power supply
of the Thin Server.
Verify that the power is not applied while
connecting the serial device cables and
adapters to the Thin Server unit.
2. Connect the RJ45 cable to the appropriate port (L0
through L7) on the Thin Server.
3. Connect the appropriate DB25M/F-RJ45 adapter
to the corresponding serial device port and attach
the other end of the RJ45 cable. See DB25 to RJ45
Connectors for more information.
The adapter is dependent upon the device type you
are connecting.
• Use the DTE adapter (DB25 male) to connect
DCE devices.
• Use the DCE adapter (DB25 female) to connect
to DTE devices.
Note: Use the device manufacturer’s installation
documentation if you need help with connector
pinouts or cabling for their devices.
Warning
Pin Connects
to Pin
13
26
31
62
Pin 1 Pin 6
Receptacle
Pin 1
Warning
Thin Server
DCE Device
DTE Adapter
DCE Adapter
DTE Device
Serial
Devices

InterChange™ Thin Server Hardware Documentation 3 of 4
4. Use the Quick Start Card or the Software
Installation documentation for information about
downloading and installing the software.
DB25 to RJ45 Connectors
The following provides pin out and signal information
for DTE and DCE devices.
Hardware Specifications
This table illustrates environmental conditions.
The following table lists electromagnetic compliance
certifications.
RJ45 Connector Pinouts
L0 - L7 (RJ45)
Pins Signal
1 - 3 Not used
4GND
5Tx
6Rx
7RTS
8CTS
DCE Female Adapter
DB25 Pins Signal
1Notused
2Rx
3Tx
4RTS
5CTS
6DSR
7GND
8DCD
20 DTR
RJ45 DB25 (DTE Device)
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
20
DCE Female Adapter
Adapter
DTE Male Adapter
DB25 Pins Signal
1Notused
2Tx
3Rx
4RTS
5CTS
6DSR
7GND
8DCD
20 DTR
Environmental Conditions Value
Air temperature:
System on
System off 0 to 40oC
-20 to 65oC
Altitude 0 to 10,000 feet
Mean Time between Failures 7.99 years
Relative humidity (non-condensing) 10% to 95%
Electromagnetic
Compliances Status
Emission:
Canadian EMC requirements
CISPR-22/EN55022 Class A
FCC Part 15 Class A Yes
Immunity:
EN50082 (801-2 ESD, 801-3 RF,
and 801-4 FT) Yes
Safety:
EN60950
UL 1950 Yes
RJ45 DB25 (DCE Device)
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
20
DTE Male Adapter

InterChange™ Thin Server Hardware Documentation 4 of 4
The following table illustrates hardware specifications.
Notices
Radio FrequencyInterference (RFI) (FCC
15.105)
This equipment has been tested andfound to comply
with the limits for Class A digital devices pursuant to
Part 15 of the FCC Rules.
This equipment generates, uses, and can radiate radio
frequency energy, and ifnot installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
However,there is no guarantee that interference will
not occur in a particular installation. If this equipment
does cause harmful interference to radio or television
reception, which can be determined by turning the
equipment offand on, the user is encouraged to try and
correct the interference by one or more ofthe following
measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between theequipment
and the receiver.
•Connect the equipment into an outlet on a circuit
different from that to which the receiver is
connected.
•Consult the dealer or an experienced radio/TV
technician for help.
Labeling Requirements (FCC 15.19)
This equipment complies with Part 15 of FCC rules.
Operation is subject to the following two conditions:
•This device may not cause harmful interference,
and
•This device must accept any interference received,
including interference that may cause undesired
operation.
Modifications (FCC 15.21)
Changes or modifications to this equipment not
expressly approved by Comtrol Corporation may void
the user's authority tooperate this equipment.
Serial Cables (FCC 15.27)
This equipment is certified for Class A operation when
used with unshielded cables.
Underwriters Laboratory
This equipment is Underwriters Laboratory “UL”
listed.
Important Safety Information
To avoid contact with electrical current:
•Never install electrical wiring
during an electrical storm.
•Never install the power plug in wet
locations.
•Use a screwdriver and other tools with insulated
handles.
Technical Support
Ifyou need technical support, contact Comtrol using
one of the following methods.
Corporate Headquarters:
•email: [e-mail]
•WebSite:http://HPD.comtrol.com
•Phone: [phone]
Comtrol has a staff of technical support
representatives to help you.
Trademark Notices
Windows and Microsoft are registered trademarks of
Microsoft Corporation.
PowerPC is a registered trademark of International
Business Machines Corporation.
InterChangeisa trademark ofComtrol Corporation.
Other product names mentioned herein may be
trademarks and/or registered trademarks of their
respective owners.
Publication Information
Third Edition, January 12, 2001
Copyright © 2000-2001. Comtrol Corporation.
All Rights Reserved.
Comtrol Corporation makes no representations or
warranties with regard to the contents of this
document or to the suitability of the Comtrol product
for any particular purpose. Specifications subject to
change without notice. Some software or features may
not be available at the time of publication. Contact
your reseller for current product information.
2000139 Revision C
TopicHardware
Specifications
Console port (Thin Server) DB9
Current consumption 1.75A at 5V
Dimensions (LxWxH) 4.75” x 9” x 1.25”
Ethernet host interface 10Base-T (10 Mbps)
Heatoutput 34.2BTU/Hr
Line frequency 47 - 63 Hz
Line voltage 100 - 250 VAC
Maximum baud rate 115.2K bps
Number of ports 4 or 8
Power consumption (max) 8.75 W
Weight 1.3 pounds
Warning