Condair Omega Pro User manual

Steam generator
Condair Omega Pro
2588794-B EN 2002
INSTALLATION MANUAL
Humidication and Evaporative Cooling

Thank you for choosing Condair
Installation date (MM/DD/YYYY):
Commissioning date (MM/DD/YYYY):
Site:
Model:
Serial number:
Proprietary Notice
This document and the information disclosed herein are proprietary data of Condair Group AG. Neither this document,
nor the information contained herein shall be reproduced, used, or disclosed to others without the written authori-
sation of Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment.
Liability Notice
Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due
to the use of parts/components/equipment that are not authorised by Condair Group AG.
Copyright Notice
© Condair Group AG, All rights reserved.
Technical modications reserved

3Contents
Contents
1 Introduction 5
1.1 To the very beginning 5
1.2 Notes on the installation manual 5
2 For your safety 7
3 Product Overview 9
3.1 Models overview 9
3.1.1 Single units Small ("S") , Omega Pro 5...10 and Medium ("M"), Omega Pro 16...40 9
3.1.2 Single units Large ("L"), Omega Pro 50...80 10
3.1.3 Double units (2 x "M"), Omega Pro 40...80 11
3.1.4 Linkup systems (3 x "M"), Omega Pro 100...120 12
3.1.5 Linkup systems (4 x "M"), Omega Pro 140...160 13
3.2 Product designation 14
3.3 Options 16
3.4 Accessories 18
4 Receiving and storage 19
4.1 Inspection 19
4.2 Storage and Transportation 20
5 Mounting and installation work 21
5.1 Safety notes on mounting and installation work 21
5.2 Installation overviews 22
5.3 Mounting the unit 24
5.3.1 Notes on locating the unit 24
5.3.2 Mounting the steam generator 26
5.3.2.1 Standard mounting 26
5.3.2.2 Rail mounting (option) 29
5.3.3 Inspecting the installed unit 31
5.4 Steam installation 32
5.4.1 Overviews steam installation 32
5.4.2 Positioning/mounting the steam distributor 34
5.4.3 Positioning and mounting of the blower packs (accessory BP) 35
5.4.4 Installing the steam and condensate lines 36
5.4.5 Common steam and condensate line errors 41
5.4.6 Inspecting the steam installation 42
5.5 Water installation 43
5.5.1 Overview water installation 43
5.5.2 Notes on water installation 45
5.5.3 Inspecting the water installation 46
5.6 Notes on humidity control for direct room humidication 47
5.6.1 Principle diagram room humidity control 47

4Contents
5.7 Electrical installation 48
5.7.1 Notes on electrical installation 48
5.7.2 Wiring diagram Condair Omega Pro 5...40 - Single units "S" and "M" 49
5.7.3 Wiring diagram Condair Omega Pro 50...80 - Single units "L" 50
5.7.4 Wiring diagram Condair Omega Pro 40...80 - Double units 2 x "M" 51
5.7.5 Wiring diagram Condair Omega Pro 100...160 - Linkup systems 3 x "M" or 4 x "M" 52
5.7.6 Installation work external connections 54
5.7.7 Performance data / Fuses "F3" Heating voltage supply 61
5.7.8 Inspecting the electrical installation 62
6 Appendix 63
6.1 Unit dimensions 63
6.1.1 Unit dimensions unit "S" (Omega Pro 5...10) 63
6.1.2 Unit dimensions unit "M" (Omega Pro 16...160) 64
6.1.3 Unit dimensions unit "L" (Omega Pro 50...80) 65
6.2 EC Declaration of conformity 66

5Introduction
1 Introduction
1.1 To the very beginning
We thank you for having purchased the Condair Omega Pro steam generator.
The Condair Omega Pro steam generator incorporates the latest technical ad van ces and meets all
recognized safety standards. Nevertheless, improper use of the Condair Omega Pro steam generator
may result in danger to the user or third parties and/or damage to property.
To ensure a safe, proper, and economical operation of the Condair Omega Pro steam generator, please
observe and comply with all information and safety instructions contained in the present documentation
as well as in the separate documentations of the components installed in the humidication system.
If you have questions after reading this documentation, please contact your Condair representative.
They will be glad to assist you.
1.2 Notes on the installation manual
Limitation
The subject of this installation manual is the Condair Omega Pro steam generator in its different
versions. The various options and accessories are only described insofar as is necessary for proper
operation of the equipment. Further information on options and accessories can be obtained in their
respective instructions.
This installation manual is restricted to the installation of the Condair Omega Pro steam generator and
is meant for well trained personnel being sufciently qualied for their respective work.
This installation manual is supplemented by various separate items of documentation (operation manual,
spare parts list, etc.), which are included in the delivery as well. Where necessary, appropriate cross-
references are made to these publications in the installation manual.

6Introduction
Symbols used in this manual
CAUTION!
The catchword "CAUTION" used in conjunction with the caution symbol in the circle designates notes
in this installation manual that, if neglected, may cause damage and/or malfunction of the unit or
damage to property.
WARNING!
The catchword "WARNING" used in conjunction with the general caution symbol designates safety
and danger notes in this installation manual that, if neglected, may cause injury to persons.
DANGER!
The catchword "DANGER" used in conjunction with the general caution symbol designates safety and
danger notes in this installation manual that, if neglected, may lead to severe injury or even death
of persons.
Safekeeping
Please safeguard this installation manual in a safe place, where it can be immediately accessed. If the
equipment changes hands, the documentation must be passed on to the new operator.
If the documentation gets misplaced, please contact your Condair representative.
Language versions
This installation manual is available in other languages. Please contact your Condair representative for
information.

7For your safety
2 For your safety
General
Every person, who is in charge of the installation work on the Condair Omega Pro must have read and
understood this installation manual and the Condair Omega Pro operation manual before carrying out
any work.
Knowing and understanding the contents of the installation manual and the operation manual is a basic
requirement for protecting personnel against any kind of danger, to prevent faulty operation, and to
operate the unit safely and correctly.
All icons, signs and markings applied to the Condair Omega Pro must be observed and kept in read-
able state.
Qualication of personnel
All installation work described in this installation manual may only be carried out by specialists who
are well trained and adequately qualied and are authorised by the customer.
For safety and warranty reasons any action beyond the scope of this manual must be carried out only
by qualied personnel authorised by Condair.
It is assumed that all persons working with the Condair Omega Pro are familiar and comply with the
appropriate regulations on work safety and the prevention of accidents.
Intended use
The Condair Omega Pro steam generator is intended exclusively for generation of steam for SPA
applications within the specied operating conditions (see Condair Omega Pro operation manual).
Any other type of application, without the written consent of Condair, is considered as not conforming
with the intended purpose and may lead to the Condair Omega Pro becoming dangerous and will void
any warranty.
Operation of the equipment in the intended manner requires that all the information contained in this
installation manual are observed (in particular the safety instructions).
Danger that may arise from the Condair Omega Pro
DANGER!
Danger of electric shock!
The Condair Omega Pro is mains powered. Live parts may be exposed when the unit is open.
Touching live parts may cause severe injury or danger to life.
Prevention: The Condair Omega Pro must be connected to the mains only after all mounting and
installation work has been completed, all installations have been checked for correct workmanship
and the unit is closed and properly locked.

8For your safety
Preventing unsafe operation
All persons working with the Condair Omega Pro are obliged to report any alterations to the unit that may
affect safety to the owner without delay and to secure the Condair Omega Pro against accidental
power-up.
Prohibited modications to the unit
No modications must be undertaken on the Condair Omega Pro without the express written consent
of Condair.
For the replacement of defective components use exclusively original accessories and spare parts
available from your Condair representative.

9Product Overview
3 Product Overview
3.1 Models overview
Condair Omega Pro steam generators are available as single units with different housing sizes (S, M
and L), as double units (2 x "M") and as Linkup systems (3 x "M" or 4 x "M") with different heating
voltages and steam capacities ranging from 5 kg/h up to a maximum of 160 kg/h.
3.1.1 Single units Small ("S") , Omega Pro 5...10 and Medium ("M"), Omega Pro 16...40
Housing
size
Condair
Omega Pro
230 V/1~ 200V/3~ 230V/3~ 380V/3~ 400V/3~ 415V/3~ 440V/3~ 460V/3~ 480V/3~ 500V/3~ 600V/3~
kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h
S
55.0 –– 5.0 4.6 5.0 5.4 –– –– –– –– ––
88.0 –– 8.0 7.3 8.0 8.7 –– –– –– –– ––
10 9.8 –– 9.8 9.0 10.0 10.7 10.8 11.8 12.8 13.9 10.3
M
16 –– 14.9 16.0 14.5 16.0 17.3 15.3 16.7 18.2 19.8 14.2
20 –– 18.1 19.7 17.9 20.0 21.4 17.2 18.8 20.5 22.2 21.3
24 –– 22.3 24.0 21.8 24.0 26.0 –– –– –– –– ––
30 –– 30.0 29.5 26.9 30.0 32.0 24.0 26.2 28.6 31.0 32.0
40 –– –– –– 36.1 40.0 43.1 36.0 39.4 42.9 46.5 42.7
Fig. 1: Overview single units Small ("S") and Medium ("M")
I/O
Driver board
Module A
Control
board
RFI
Heating voltage
Module A
Control voltage
Control signal
External enable
Limiter signal
Safety chain
Remote indication
Main
Module A

10 Product Overview
3.1.2 Single units Large ("L"), Omega Pro 50...80
Housing
size
Condair
Omega Pro
230 V/1~ 200V/3~ 230V/3~ 380V/3~ 400V/3~ 415V/3~ 440V/3~ 460V/3~ 480V/3~ 500V/3~ 600V/3~
kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h
L50 –– –– –– –– 50.0 53.4 –– –– –– –– ––
L60 –– –– –– –– 60.0 64.0 –– –– –– –– ––
L80 –– –– –– –– 80.0 86.2 –– –– –– –– ––
Fig. 2: Overview single units Large ("L")
Module
BModule
A
I/O
B
A
Driver board
Module A
Driver board
Module B
Control
board
RFI
Main
Module A
Main
Module B
Heating voltage
Module A / B
Control voltage
Control signal
External enable
Limiter signal
Safety chain
Remote indication