Contec IPC-BX/600(PCW) User manual

IPC Series
BOX-PC
IPC-BX/600(PCW),
IPC-BX/600(PCW)C,
IPC-BX/600(PCW)CP,
IPC-BX/600(PCW)C4P
User's Manual
CONTEC CO.,LTD.

User’s Manual i
Copyright
Copyright 2001 CONTEC CO., LTD. ALL RIGHTS RESERVED
No part of this document may be copied or reproduced in any form
by any means without prior written consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep
current the information contained in this document.
The information in this document is subject to change without
notice.
All relevant issues have been considered in the preparation of this
document. Should you notice an omission or any questionable
item in this document, please feel free to notify
CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no
responsibility for any errors that may appear in this document nor
for results obtained by the user as a result of using this product.
Trademarks
MS, Microsoft, MS-DOS and Windows are trademarks of Microsoft
Corporation. Other brand and product names are trademarks of
their respective holder.

ii User’s Manual
Table of Contents
Copyright...........................................................................i
Trademarks........................................................................i
1.Introduction .................................................................. 1
Features........................................................................ 1
Compatible Operating Systems................................... 2
Limited One-Year Warranty........................................ 2
How to Obtain Service................................................. 2
Liability ........................................................................ 2
Handling Precautions.................................................. 3
About the Manual ........................................................ 5
2.Overview....................................................................... 7
Specifications.................................................................... 7
System Configuration ...................................................... 9
External Dimensions...................................................... 10
3.Hardware Setup.......................................................... 15
Before Using the BOX-PC for the First Time............... 15
Hardware Setup ............................................................. 16
Removing the Top Cover and HDD Bracket............. 16
Locations and Settings of Internal Connectors and
Jumpers...................................................................... 18
Installing the Hard Disk............................................ 20
Installing the Main Memory (DIMM)....................... 21
Fastening the Power Cable........................................ 23
Installation Requirements......................................... 24
4.BIOS Setup .................................................................27
BIOS Setup..................................................................... 27
Starting the Setup Screen ......................................... 27
Keystrokes.................................................................. 28
Main Menu ................................................................. 29
IDE Adapter Window................................................. 30
Embedded Window..................................................... 31
Advanced Window...................................................... 34
PCI Configuration Window........................................ 36

User’s Manual iii
Cache Memory Window..............................................37
I/O Device Configuration Window.............................38
Security Window......................................................... 41
Power Window............................................................ 42
Boot Window............................................................... 43
Exit Window................................................................44
5.Each Component Function...........................................47
Component Identification ..........................................47
Keyboard Interface.....................................................50
Mouse Interface..........................................................50
Floppy Disk Interface................................................. 51
Serial Port Interface................................................... 53
CRT Interface .............................................................61
PCMCIA Slots (C, CP and C4P Models)....................62
Printer Port Interface.................................................63
RAS Functions............................................................64
Watchdog Timer..........................................................65
General-purpose I/O and Remote Reset.................... 72
S1................................................................................. 76
Reset Switch ...............................................................76
USB Ports ...................................................................77
Ethernet......................................................................78
Liquid Crystal Display (LCD) Interface....................79
IDE Interface..............................................................81
Expansion Slots (CP and C4P Model) ....................... 83
6.Appendix......................................................................91
Memory Map...................................................................91
I/O Port Addresses..........................................................92
Interrupt Level List........................................................93
7.List of Options .............................................................95

iv User’s Manual

1. Introduction
User’s Manual 1
1. Introduction
CONTEC has been actively engaged in the development of
software that is indispensable to the optimization of systems and for
factory automation. Recent years have seen an increasing number
of users who embrace FA and LA utilizing personal computers. In
response to this trend, CONTEC has developed and marketed FA
computers (the IPC series) and a variety of interface boards.
The BOX-PC is a compact FA computer loaded with every function
needed. The following four models are available:
Basic Model
IPC-BX/M600(PCW)
Model with PCMCIA Card and Panel Link I/F
IPC-BX/M600(PCW)C
Model with PCMCIA Card, Panel Link I/F and Expansion Slot
IPC-BX/M600(PCW)CP (Expansion 2 slots)
IPC-BX/M600(PCW)C4P (Expansion 4 slots)
Features
-Equipped with the latest Low Power Celeron 400MHz CPU
-Fan-less operation achieved by natural air-cooling
-Ten-year long-life power supply at an ambient temperature of
40°C
-Long, reliable supply (The CPU and chip set are embedded
versions.)
-Adoption of BIOS (Phoenix Technologies, Ltd.) customized by
CONTEC to support the BIOS level
-Equipped with 100BASE-TX LAN standard
-Equipped with a secondary-IDE connector to allow an optional
external CD-ROM to be connected
-Equipped with a Panel Link I/F in addition to CRT I/F (C, CP,
C4P model)

1. Introduction
2User’s Manual
Compatible Operating Systems
-Windows 2000 Professional
-Windows NT 4.0 Workstation
-Windows 98 Second Edition
Limited One-Year Warranty
CONTEC Interface boards are warranted by CONTEC CO., LTD.
to be free from defects in material and workmanship for up to one
year from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned
freight prepaid with a copy of the original invoice and a Return
Merchandise Authorization to the distributor or the CONTEC group
office, from which it was purchased.
This warranty is not applicable for scratches or normal wear, but
only for the electronic circuitry and original boards. The warranty
is not applicable if the device has been tampered with or damaged
through abuse, mistreatment, neglect, or unreasonable use, or if the
original invoice is not included, in which case repairs will be
considered beyond the warranty policy.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a
copy of the original invoice. Please obtain a Return Merchandise
Authorization Number (RMA) from the CONTEC group office
where you purchased before returning any product.
*No product will be accepted by CONTEC group without the
RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product.
In no event will the warrantor be liable for any incidental or
consequential damages due to such defect or consequences that arise
from inexperienced usage, misuse, or malfunction of this device.

1. Introduction
User’s Manual 3
Handling Precautions
Take the following precautions when handling this product.
-Do not use or store the product in a location exposed to extremely
high or low temperature or susceptible to rapid temperature
changes.
Example: - Exposure to direct sun
- In the vicinity of a heat source
-Do not use the product in extremely humid or dusty locations. It
is extremely dangerous to use the product with its interior
penetrated by water or any other fluid or conductive dust. If the
product must be used in such an environment, install it on a dust-
proof control panel, for example.
-Avoid using or storing the device in locations subject to shock or
vibration.
-Do not use the product in the vicinity of devices that generate
strong magnetic force or noise. Such devices will cause this
device to malfunction.
-Do not use or store the product in the presence of chemicals.
-The lower center of the left face (seen from the connector's front
surface) may become hot. To avoid being burned, do not touch
that section while the product is in operation or immediately after
turning off the power. Avoid installation in a location where
people may come into contact with that section.
-To clean the BOX-PC, wipe it gently with a soft cloth dampened
with either water or mild detergent. Do not use chemicals or a
volatile solvent, such as benzene or thinner, to prevent pealing or
discoloration of the paint.
-When you need to continually operate the device using the hard
disk, be sure to run the HDD in standby mode. Running in other
than standby mode significantly shortens the product's life. (For
more information, see form titled "Precautions" that comes with
the optional product [2.5inch HDD.])
-Before installing or uninstalling an expansion board (the CP
model) or connecting or disconnecting a connector, be sure to
unplug the power cable from the wall outlet.
-CONTEC reserves the right to refuse to service a product
modified by the user.

1. Introduction
4User’s Manual
-In the event of failure or abnormality (foul smells or excessive
heat generation), unplug the power cord immediately and contact
the sales representative you purchased the product from or the
CONTEC Information Center.
-Use an AC cable that is compatible with both the rated supply
voltage and the receptacle. (The cable provided with the
product is for 125VAC.)
-Component Life:
1. Power supply--- Estimated life is about 10 years based on
continual operation at 40°C (horizontal
installation). However, (higher) operating
temperatures will result in shorter life.
2. Battery--- The internal calendar clock and CMOS RAM
are backed by a Lithium primary battery. The
backup time at a temperature of 25°C with the
power disconnected is 10 years or more.
*Replacement of expendables is handled as a repair (there will be a
charge).
FCC PART 15 Class A Notice
ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaClass Adigitaldevice,
pursuanttopart15 oftheFCC Rules. Theselimitsaredesignedtoprovidereasonableprotection
againstharmfulinterferencewhentheequipmentisoperatedincommercialenvironment.
Thisequipmentgenerates, uses, andcanradiateradiofrequencyenergy and, ifnotinstalledand
usedinaccordancewiththeinstructionmanual, maycauseharmfulinterferencetoradio
communications. Operationofthisequipmentinaresidentialareaislikelytocauseharmful
interferenceathisownexpense.
NOTE
Changeormodificationsnotexpresslyapprovedthemanufacturercanvoidtheuser'sauthorityto
operatethisequipment.
WARNINGTOUSER
Note! To connect with peripherals, use a grounded, shielded cable.

1. Introduction
User’s Manual 5
About the Manual
This manual consists of the following chapters:
Chapter 1 Introduction
Chapter 2 Overview
Chapter 3 Hardware Setup
Chapter 4 BIOS Setup
Chapter 5 Each Component Function
Chapter 6 Appendix
Chapter 7 List of Options

1. Introduction
6User’s Manual

2. Overview
User’s Manual 7
2. Overview
Specifications
Table 2.1.Functional Specifications
CPU Low Power Mobile Celeron 400MHz, FSB100MHz(Intel)
Chip set Intel 440BX
Memory L2 Cache 128KB
Main memory Max. 256MB 3.3V 144pin SO-DIMM Socket x 2
(Memory capacity choices: 64MB or 128MB <each uses 1 socket> or 256MB <uses 2 sockets>)
BIOS ROM 128KB E0000H to FFFFFH (Phoenix)
Video Controller
Video RAM
Video BIOS
CRT I/F
Panel Link I/F Not available Dedicated 20pin, half-pitch connector *1
FDD I/F
IDE HDD Primary
I/F Secondary
Serial I/F *2 RS-232C(general-purpose): 2ch (SERIAL PORT1,2) 9pin, D-SUB connector
RS-232C(touch panel): 1ch (SERIAL PORT3) [inside the Panel Link connector] *1
RS-422/485(general-purpose): 1ch (SERIAL PORT4) [inside the RAS connector]
Parallel I/F *2 Bi-directional, Centronics-compliant, 25pin D-SUB connector
LAN I/F Ethernet 100BASE-TX/10BASE-T RJ-45 connector
Controller Intel 82559
PC card slot
*2 None PCMCIA Type I, II x 2 or III x 1
(Startup from ATA card not allowed)
USB I/F 2ch (USB 1.1)
Keyboard I/F PC/AT keyboard-compatible (6pin, MINI DIN connector)
Mouse I/F PS/2-type mouse-compatible (6pin MINI DIN connector)
General-purpose I/O 3 opto-capler isolated inputs and outputs
(However, one output also serves as an external WDT output and one input also serves
as remote reset. They become available when switched.)
RAS function WDT: 244.14µsec to 255sec (RESET or external output is allowed at time expiration)
Remote reset: External input signal
Expansion board slot *2 None Shared PCI/ISA slot x 2, Installable board length:
24mm Max.
Shared PCI/ISA slot x 2,
PCI slot x 2,
Installable board length:
24mm Max.
RTC/CMOS Lithium backup battery life: 10 years or more
Power supply Input supply
voltage 100 to 120VAC/200 to 240VAC 50/60Hz 1.8/0.8A
Current
consumption 80VA(Max.) 104VA(Max.)
Expansion board
power-supply
capacity None +5V: 2A(1A x 2 slots),
-5V: Not supplied
+12V: 0.5A, -12V: 80mA
+5V: 4A(1A x 4 slots),
-5V: Not supplied
+12V: 0.5A, -12V: 80mA
External dimensions (mm) 262(W) x 262(D) x 55(H) 262(W) x 262(D) x 115(H)
Weight Approx. 3.3 kg Approx. 4.2 kg Approx. 5.0 kg
*1 Used with a display installed with a touch panel of Contec panel-linkage specifications.
*2 Not all functions can be used simultaneously due to a limit on the number of interrupt resources.
Equipped with a dedicated 26pin, half-pitch connector: 2 modes (Optional FDD: PC-FDD25BH)
2.5inch IDE-HDD or silicon disk can be added.
Equipped with a dedicated 40pin, half-pitch connector
(for connection of an optional CD-ROM) (right surface)
42VA (Max.)
IPC-BX/M600(PCW)C4PModel IPC-BX/M600(PCW) IPC-BX/M600(PCW)C IPC-BX/M600(PCW)CP
B69000(C&T)
2MB (Built into the controller)
48KB (C0000H to CBFFFF)
15pin HD-SUB connector

2. Overview
8User’s Manual
Table 2.2. Installation Environment Requirements
Power supply specifications
Allowable instantaneous
power outage
One minute each for 3.0 kVAC (input-output), 2.0 kVAC (input-FG),
and 0.5 kVAC (output-FG)
Insulation resistance 50MΩ(DC500V)
Ambient specifications
0 to 50ºC(SDD in use)
Operating temperature 0 to 45ºC(HDD in use)
5 to 45ºC(FDD in use)
Storage temperature -10 to 60ºC
Humidity *1 10 to 90%RH(No condensation)
Floating dust particles Not to be excessive
Corrosive gases None
Line noise AC line/2kV, Signal line/1kV (IEC1000-4-4Level 3, EN61000-4-4Level 3)
Contact discharge/4kV (IEC1000-4-2Level 2, EN61000-4-2Level 2)
Atmospheric discharge/8kV (IEC1000-4-2Level 3, EN61000-4-2Level 3)
10 to 50Hz/semi-amplitude 0.15mm 50 to 500Hz/2.0G
23 min. each in x, y, and z directions
(JIS C0040-compliant, IEC68-2-6-compliant)
30 min. each in x, y, and z directions
(JIS C0040-compliant, IEC68-2-6-compliant)
Impact resistance *2 10G, half-sine shock for 11 ms in x, y, and z directions
(JIS C0041-compliant, IEC68-2-27-compliant)
Grounding Class D grounding (previous class 3 grounding)
*1 When a floppy disk is not in use.
*2 When the HDD and FDD are not in use.
Vibration
resistance *2
Sweep resistance
Fixed-vibration
resistant
Dielectric strength
Requirement description
Static electricity
resistance
Line-noise
resistance
Parameter
Less than 20ms

2. Overview
User’s Manual 9
System Configuration
IPC-BX/M600(PCW)CP
LAN
Printer
DedicatedLCD
IPC-DT/L40S(PC)T
IPC-DT/H40X(PC)T
DedicatedLCDcables
IPC-PL2020-020 (2m)
IPC-PL2020-050 (5m)
2.5inchhard(silicon)diskdrive
Built-in
RS-232C
USB
CRTdisplay
Mainmemory
144pinSO-DIMM
IPC-PSD-20
RS-485
General-purposeI/O(3)
RAS
PC-HELPER
series
Terminal
block
Mouse
Keyboard
OptionCD-ROM
*Notalldevicesshowninthe
figurecanbeused
simultaneouslydueto
alimitonthenumberof
interruptresources.
PCMCIAcardslot(C, CPandC4Pmodels)
PCMCIAtypesI, II x2, orIII x1
Expansionslot
(CPandC4Pmodels)
Dedicated
LCD
Whenthree ormoreslotsareneeded, select
theC4Pmodel. Tousefiveormoreslotsor
afull-sizeboard, connecttheFA-PA(PC)series.
PCIandISA
half-sizeboards
DedicatedFDDrive
PC-FDD25BH
FA-PAC(PC)
series
Expansion
busadapter
Figure 2.1. System Configuration

2. Overview
10 User’s Manual
External Dimensions
IPC-BX/M600(PCW)
55
302
284
262
262 170 126
56 68
5.1
228 1717
[mm]
5
20
4-Φ5
2-R2.5
R5.5
Figure 2.2. IPC-BX/M600(PCW)
Note! The panel link interface and PC card connector are not installed on
the IPC-BX/M600(PCW).

2. Overview
User’s Manual 11
IPC-BX/M600(PCW)C
55
302
284
262
262 170 126
56 68
23.2
228 1717
[mm]
5
20
4-Φ5
2-R2.5
R5.5
Figure 2.3. External Dimensions of the
IPC-BX/M600(PCW)C

2. Overview
12 User’s Manual
IPC-BX/M600(PCW)CP
302
284
262
262 170 126
56 68
23.2
115
[mm]
228 1717
5
20
4-Φ5
2-R2.5
R5.5
Figure 2.4. External Dimensions of the
IPC-BX/M600(PCW)CP

2. Overview
User’s Manual 13
IPC-BX/M600(PCW)C4P
302
284
262
262 170 126
56 68
23.2
180
[mm]
17
17 228
5
20
4-Φ5
2-R2.5
R5.5
Figure 2.5. External Dimensions of the
IPC-BX/M600(PCW)C4P

2. Overview
14 User’s Manual

3. Hardware Setup
User’s Manual 15
3. Hardware Setup
Before Using the BOX-PC for the First Time
Follow the next steps to set up the BOX-PC:
STEP1 Install the hard disk and expansion main memory
(DIMM) and set jumper switches.
By referring to the information in this chapter, set the
BOX-PC.
STEP2 Connect cables.
Connect necessary external devices, such as a printer
and a CRT, to the BOX-PC using appropriate cables.
STEP3 Turn on the power.
After verifying that you have correctly followed steps
1 and 2, turn on the power. If you feel something is
wrong after turning on the power, turn off the power
immediately and check to see if the BOX-PC has
been set up correctly.
STEP4 Set up BIOS.
By referring to Chapter 4, set up BIOS. This setup
requires a keyboard and a display.
*Before using the BOX-PC, be sure to execute " LOAD SETUP
DEFAULTS" to initialize the BIOS settings to their default
values.
(See Chapter 4, "Main Menu.")
Note! If Windows is pre-installed, always connect the keyboard and mouse
before turning on the power for the first time.