Continental Refrigerator WINSTON TRAY ARM User manual

Page 1 of 8
1A Parts in this box.
1B Hardware in this box.
Queen size only:
Extra parts.
1C
BIFOLD FUTON FRAME Assembly Instructions
Full Size • Queen Size
*Note: Use 4pc of 100mm Bolts and 4pc of 60mm Bolts
to attach the arms to the Stretchers.
Clevis Pins
x 2
Long Allen Key
x 1
Metal Bracket
x 4
16mm
Bolts x 16
Wooden
Dowels x 18
30mm
Bolts x 12
60mm
Bolts x 10
80mm
Bolts x 4
Wood
Buttons x 4
Barrel
Nuts x 18
100mm
Bolts x 4
B3 Roller complete
with Clevis pin,
Washer and
Locking pin x 4
Back Side Rails x 2
Arms x 2
Stretchers x 2
Back Rails and Slats x 1
Seat Rails and Slats x 1
Seat Side Rails x 2
Full Size: Slat Supports x 6
2pc with extra holes
& plastic stoppers
2pc with extra holes
Queen Size: Slat Supports x 6
2pc with extra holes
& plastic stoppers
2pc with extra holes
3pc are longer for
the Back deck
50mm Bolts x 2
Short Legs x 2
WINSTON TRAY ARM
0309

30mm Bolts
30mm Bolts
16mm Bolt
16mm Bolt
16mm Bolts
16mm Bolts
Page 2 of 8
2A
The Back Deck slat bundle is longer than the seat.
Identify the correct slat supports as shown below,
and fit under the slats. *Queen size please
note: The Slat supports for the Back
Deck are longer than on the Seat.
Fit the Slat Supports to the Back Deck.
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Slat support*
without Holes.
Slat support*
with Holes.
Back Deck Rails
and Slats (longer)
Slat support*
with Holes.
Holes.
Holes.
Important! Leave the bolts a bit loose.
16mm Bolt 30mm Bolt
BIFOLD FUTON FRAME
WINSTON TRAY ARM
2B
Use the 16mm Bolts and the
30mm Bolts to attach the
Slat supports, but
do not fully tighten them yet!
Fit the B3 Rollers to the
Back Side Rails
Clevis pins
Washers
Locking pins
Back Side Rail
B3 Rollers
0309

60mm Bolt
60mm Bolt
Wooden Dowels
Barrel Nut
Barrel Nut
Wooden Dowels
Barrel Nut
Wooden Dowels
60mm Bolt
60mm Bolt
Barrel Nut
Barrel Nut
Wooden Dowels
Back Side Rail
(Right Hand)
Back Side Rail
(Left Hand)
The Bolts should be left
loose to make aligning
the parts easier.
Push fit or lightly tap the Wooden dowels into the ends of the
Seat deck. Use 60mm bolts and Barrel nuts to fix the
Back Side Rails to the Back deck.
Do not fully tighten any of the bolts yet!
Page 3 of 8
3A Assemble the Side Rails to the Back Deck.
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Wood
Button
Wood
Button
Only when all the parts are correctly
in place, should you tighten all the Bolts.
Finally, fit the two wood buttons.
BIFOLD FUTON FRAME
WINSTON TRAY ARM
0309

Use the 16mm Bolts and the 30mm
Bolts to attach the Slat supports, but
do not fully tighten them yet!
Page 4 of 8
4A
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Slat support*
with Holes and
Plastic stoppers.
Seat Deck Rails
and Slats (shorter)
Wood
Block
Wood
Block
Slat support
without Holes.
Slat support*
with Holes and
Plastic stoppers.
Plastic
stoppers.
Holes
30mm Bolts
30mm Bolts
16mm Bolts
16mm Bolt
16mm Bolt
16mm Bolts
Important! Leave the bolts a bit loose.
16mm Bolt 30mm Bolt
The Seat Deck slat bundle is shorter than the seat.
Identify the correct slat supports as shown below,
and fit under the slats.
Fit the Slat Supports to the Seat Deck.
BIFOLD FUTON FRAME
WINSTON TRAY ARM
0309

Push fit or lightly tap the Wooden dowels into the ends of the
Seat deck. Use bolts and Barrel nuts to fix the Back Side Rails
to the Seat deck.
Do not fully tighten any of the bolts yet!
Page 5 of 8
60mm Bolt
Wooden Dowel
Barrel Nut
Seat Side Rail
(Right Hand)
Wooden Dowels
Barrel Nuts
80mm
Bolts
Wooden
Dowel
Barrel Nuts
60mm Bolt at
the front
Barrel Nut
Wooden Dowels
Seat Side Rail (Left Hand)
Underneath, the Plastic stoppers
should be towards the front.
80mm Bolts
at the back
80mm
Bolts
60mm
Bolt
5A Assemble the Side Rails to the Seat Deck.
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Wood Button
Wood
Button
With the Side Rails loosely bolted in place,
ease the ends of the slats into the grooves on
the side rails. Only when all the parts are correctly
in place, should you tighten all the Bolts.
Finally, fit the two wood buttons.
BIFOLD FUTON FRAME
WINSTON TRAY ARM
0309

Page 6 of 8
Attach Arms to Stretchers.
6C
Using Bolts and Barrel Nuts attach the
Arms loosely to the Stretchers as shown.
It is important that these Bolts
are left LOOSE!
Be sure the holes are
free of wood chips
and saw dust.
Do not force the Bolt
as you may strip the
thread. Be sure the
thread is properly started.
Barrel Nut
Bolt
Allen Key Screwdriver
BOLT AND BARREL NUT
ASSEMBLY SYSTEM
Insert Barrel Nuts as shown
using a screwdriver. This will
help you position the Nut in
line with the Bolt.
Bolt
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Rear stretcher (no plates )
The Front Stretcher has metal plates which should face upwards.
THIS END
FRONT
Do not tighten
the Bolts at
this stage!
Wooden
Dowel
Barrel
Nuts
Barrel
Nuts
60mm
Bolts
100mm Bolts
100mm Bolts
Fit Wooden Dowels to the Stretchers.
6A Fasten Stretcher Brackets to the
Arms:
A. Insert the Stretcher Bracket Cleat into the hole
provided.
B. IMPORTANT: Don't fully tighten Bracket until
Stretchers are all in place for easy alignment.
Cleat
Stretcher
Bracket
Hole
for Cleat
Leg
Dowel
Hole
16mm Bolt
Allen Key
Hole
for Bolt
C. Each arm requires two brackets, front and
back.
Tap dowels all the way into the middle
hole at each end of the Stretchers.
Wooden
Dowel
Stretcher
Middle hole
6B
BIFOLD FUTON FRAME
WINSTON TRAY ARM
0309

Page 7 of 8
Fit the Back Deck into Position.
Use 2 People!
Please Note:
Tighten all the Bolts.
7B
7A
When you have the Back Deck
fitted lying flat, tighten
all the Bolts.
Insert the Back Deck lying flat. Insert one
end first, then gently lower the other end
into position.
Remember that the Bolts on the Arm should
be LOOSE.
Be careful not to scratch the Arms with the
Plastic Runners when you lower the ends of
the Back Deck.
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
CAREFUL!
These can scratch
the Arms.
All four joints must
be left LOOSE.
Tighten all
the Bolts.
BIFOLD FUTON FRAME
WINSTON TRAY ARM
0309

Back Deck
Seat Deck
Page 8 of 8
Fit the Seat Deck inside of the Back Deck as
shown. The Seat Deck is held to the
Back Deck with the two Clevis
Pins as shown below.
Lock the Clevis Pin in place.
Rotate the Clevis Pin down so it is
retained by the Plastic Stopper.
Plastic
Stopper
Seat Deck
Back Deck
Queen size only: Attach short legs.
Exposed part of
the metal nut
50mm Bolt
Short Leg
Back Deck
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Attach the Seat Deck to the Back Deck.8A 8B
Clevis Pin
Wood
Block
Back Deck
Seat Deck
Use the Clevis Pins to join the
Seat and Back Deck.
Carefully align the hole in the Wood Block on the
Seat Deck with the hole in the Back Deck.
Short Leg
50mm Bolt
BIFOLD FUTON FRAME
WINSTON TRAY ARM
0309