Contrec 515 User manual

Model 515 Flow Computer
Operation Manual
Application BR02
Batch/Ratio Process Controller
for
Volumetric Analog Flowmeters
17 June 2017

Model 515 Flow Computer - Operation Manual
© Contrec Ltd 2017
The instructions given herein cover the general description, installation, operation and maintenance of the subject
equipment. Contrec Ltd reserves the right, without prior notice, to make engineering refinements that may not be
reflected in this manual.
Should any questions arise which cannot be answered specifically by this manual, they should be directed to
Contrec Ltd for further detailed information and technical assistance.
Contrec Ltd will not accept any liability for either direct or consequential damages resulting from the use or
misapplication of the contents of this manual.
Part of the software embedded in this product is eCos - Embedded Configurable Operating System, a trademark of
Red Hat. Portions created by Red Hat are Copyright © 1998, 1999, 2000 Red Hat, Inc.
(http://www.redhat.com). All rights reserved
The software in this product was in part provided by Red Hat and any express or implied warranties, including, but
not limited to, the implied warranties of merchantability and fitness for a particular purpose are disclaimed. In no
event shall the author be liable for any direct, indirect, incidental, special, exemplary, or consequential damages
(including, but not limited to, procurement of substitute goods or services; loss of use, data, or profits; or business
interruption) however caused and on any theory of liability, whether in contract, strict liability, or tort (including
negligence or otherwise) arising in any way out of the use of this software, even if advised of the possibility of such
damage. Contrec Ltd
Riverside, Canal Road, Sowerby Bridge,
West Yorkshire HX6 2AY UNITED KINGDOM
Tel: +44 1422 829944 Fax: +44 1422 829945
Email: [email protected]
Website: www.contrec.co.uk
Contrec Systems Pty Ltd
5 Norfolk Avenue Ringwood, Melbourne 3134 AUSTRALIA
Tel: +61 4 413 505 114
Email: [email protected]
Contrec - USA, LLC
916 Belcher Drive Pelham AL 35124 USA
Tel: +1 (205) 685 3000 Fax: +1 (205) 685 3001
Email: [email protected]
Publication No: 515-BR02-OM - 17 June 2017

515 BR02 - 17 June 2017 iii
Safety Notice
The information in this safety notice is for the prevention of injury to personnel and
damage to the instrument.
The manufacturer assumes no liability for injury or damage caused by misuse of the
instrument or for modifications made to the instrument.
Qualified Personnel
The instrument must be installed, operated and serviced by persons who have been properly
trained and authorised. Personnel must read and understand this manual prior to installation and
operation of the instrument.
Static Hazard
The 500 series flow computer uses high speed CMOS circuitry which is sensitive to static
damage. The user should observe accepted safety practices for handling electronic devices,
especiallyduringservicing.Oncetheunitisinstalled,groundedandinterconnected,thechances
of static damage are greatly reduced.
Voltage Hazard
Before connecting power to the instrument, ensure that the supply voltage for the AC or DC
input is suitable. The AC voltage rating is as stated on the instrument rating plate. Personnel
should take all due care to avoid electric shock. For safe operation it is essential to connect a
mains safety earth to the A.C. power inlet. Do not operate at altitudes above 2000m.
Welding Hazard
Do not perform electric welding in close proximity to the instrument or its interconnecting
cables. If welding in these areas must be performed, disconnect all cables from the instrument.
Failure to do so may result in damage to the unit.
Moisture Hazard
To avoid electrical faults and corrosion of the instrument, do not allow moisture to remain in
contact with the instrument.
Disconnection Device
When powered from a mains supply this unit requires the provision of a suitable mains isolation
device to be accessible near to the installed instrument.
515 BR02 - 17 June 2017

iv 515 BR02 - 17 June 2017

v
1 Introduction
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Displayed Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Main Menu Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Isolated Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Specifications
Specification Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Installation
Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear Panel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Terminal Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Analog Input Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Logic Input Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4-20mA Output Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Digital Output Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control Relays (Alarms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
RC Network for Interference Suppression . . . . . . . . . . . . . . . . . . . . . . 15
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
RS-232 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
RS-485 Port (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Earthing and Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Operation
Front Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Default Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Front Panel Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Main Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Setting the Batch Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Setting the Flow Control Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Data Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Contents
515 BR02 - 17 June 2017

vi 515 BR02 - 17 June 2017
Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Flow Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Tuning the Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Batch Operation Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Preset Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
On-Off Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Release Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Batch Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operation Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Safety and Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Starting a Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Stopping a Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Resetting a Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Logic Input Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Batch Flow Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Batch Control Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 Instrument Calibration
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Calibration View Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Calibration Set Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Changing the Instrument Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Calibration Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Instrument Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Time Settings and Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
General Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
System Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Prompt Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6 Communications
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hardware Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Simple ASCII Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Requests Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Instrument Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Corrupted or Invalid Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Modbus RTU Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
List of Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

515 BR02 - 17 June 2017 vii
Printer Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Types of Printouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Printer Data Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Appendix A Glossary
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Appendix B Model Numbers
Product Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Custom Version Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Application Information Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Appendix C Units of Measurement
Available Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

viii 515 BR02 - 17 June 2017

ix515 BR02 - 17 June 2017
List of Figures
1 Typical Application Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 500 Series Instrument Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . 9
3 Rear Panel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Externally Powered Voltage Transmitter . . . . . . . . . . . . . . . . . . . . . 11
5 Internally Powered Voltage Transmitter . . . . . . . . . . . . . . . . . . . . . 11
6 Externally Powered Current Loop . . . . . . . . . . . . . . . . . . . . . . . . . 12
7 Internally Powered Current Loops . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Logic Inputs Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . 12
9 Output 4-20mA Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . 13
10 Output Pulse Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . 13
11 Relay Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
12 RS-485 Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13 Batch Operation with Manual or Automatic Reset . . . . . . . . . . . . . . . . 32
14 Batch Operation with Automatic Restart . . . . . . . . . . . . . . . . . . . . . 33
15 Calibration Menu Tree Sheet 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 38
16 Calibration Menu Tree Sheet 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 39
17 RS-232 Cable Connections to a Computer . . . . . . . . . . . . . . . . . . . . 62
18 RS-485 Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

x 515 BR02 - 17 June 2017

1
Chapter 1
Introduction
Features •Tailored for volumetric analog input such as vortex flowmeters
•Single or Dual stage control
•Preset or manual On-Off modes
•Easy access to batch and flow rate presets
•No-flow, leakage and overflow error detection
•Remote RUN/STOP/RESET
•Allows for permissive with prompt
•Uses PI Loop Control
•“Flushing” available via external logic signal
•Allows for non-linear correction
•Storage of 1000 transactions with time and date stamp
•Selection of second language and user tags
•Pulse width and scaling of pulse output
•4-20mA retransmission
•Selectable protocols on serial ports including Modbus RTU and Printer
output
•Front panel adjustment of 8-24V DC output voltage
•Backlit display with LCD backup
Overview
The 515 BR02 application is a batching flow controller for delivery of
preset quantities at preset flowrates using a volumetric analog input. Batch
control can operate in preset or on-off modes, while flow control can be set
to local (manual) or PI loop mode.
515 BR02 - 17 June 2017

Introduction
2 515 BR02 - 17 June 2017
This application provides the operator with clear local readout including
flowrate deviation and can be controlled via communications in more
automated systems. There is quick access to commonly used preset values
directly from the front panel if access has been authorized.
The PI control of the process flow is via a 4-20mA proportional valve or
pump controller. It has integral wind-up protection, a deadband, output hold
and ramp time that can be programmed to reduce wear on valves and
actuators and provide for bumpless operation.
Calculations
There are three types of control modes in which the process flow is
dependent on the main flow. These are RATIO, BLEND-1 and BLEND-2
modes where the relationship between the flows are as follows:
Ratio Control Mode.
The process flow is a ratio of the main flow (0 to 400% range).
Blend Control Modes.
These modes cater for blending points before and after the main flowmeter.
The process flow is a ratio of the net (combined) flow (0 to 80% range).
Displayed Information
The front panel display shows the current values of the input variables and
the results of the calculations.
The instrument can be supplied with a real-time clock for storage of up to
1000 transactions with time and date stamps.
Ratio% Pflow
Mflow
-------------- 100=
Ratio% Pflow
Netflow
------------------ 100=

Introduction
515 BR02 - 17 June 2017 3
Main Menu Variables
Refer to Available Units of Measurement on page 86 for the list of
available units.
Communications
There are two communication ports available as follows:
•RS-232 port
•RS-485 port (optional)
The ports are available for remote data reading, printouts and for initial
application loading of the instrument.
Isolated Outputs
The opto-isolated outputs can retransmit any main menu variable. The type
of output is determined by the nature of the assigned variable. Totals are
output as pulses and rates are output as 4-20mA signals. One output is
standard, a second output is available as an option.
Relay Outputs
The relay outputs 1 and 2 are used to control the flow of product for each
delivery. These contacts are normally open and can be used to drive external
relays, valves, pump circuits etc. The advanced option provides another two
relays that can be used as fully programmable alarms for any rate type
variable.
Main Menu
Variables Default
Units Variable
Type
Net Volume L Total
Net Flowrate L/min Rate
Main Line Volume L Total
Main Line Flowrate L/min Rate
Process Line Volume L Total
Process Line Flowrate L/min Rate
Process Volume Ratio % Rate
Process Flowrate Ratio % Rate
Process Control Output % Rate
Process Flowrate Deviation % Rate

Introduction
4 515 BR02 - 17 June 2017
Software Configuration
The instrument can be further tailored to suit specific application needs
including units of measurement, custom tags, second language or access
levels. A distributor can configure these requirements before delivery.
Instrument parameters including units of measurement can be programmed
in the field, according to the user access levels assigned to parameters by the
distributor.
All set-up parameters, totals and logged data are stored in non-volatile
memory with at least 30 years retention.
Figure 1 Typical Application Diagram
Approvals This instrument conforms to the EMC-Directive of the Council of
European Communities 2014/30/EU, the LVD safety directive 2014/35/EU
and the following standards:
•EN61326:2013 Electrical equipment for measurement, control and
laboratory use – EMC requirements: Industrial Environment.
•EN61010:2010 Safety requirements for electrical equipment for
measurement, control, and laboratory use.
Main Flow
Proportional
Control Valve
Analog
Input 3
Process Flow Flowmeters
Analog
Output 1
Analog
Input 4
Example of
Batch/Blend-1
Configuration
Relay 1
On-Off
Valve
Net Flow

Introduction
515 BR02 - 17 June 2017 5
In order to comply with these standards, the wiring instructions in Chapter
3 - Installation must be followed.
FCC Declaration
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, might
cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference, in
which case the user will be required to correct the interference at his own
expense.
Properlyshieldedandgroundedcablesandconnectorsmust be used in order
to meet FCC emission limits. Contrec Ltd is not responsible for any radio or
television interference caused by using other than recommended cables and
connectors or by unauthorized changes or modifications to this equipment.
Unauthorized changes or modifications could void the user's authority to
operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions: (1) this device might not cause harmful
interference, and (2) this device must accept any interference received,
including interference that might cause undesired operation.

Introduction
6 515 BR02 - 17 June 2017

7
Chapter 2
Specifications
Specification Table
Operating Environment
Temperature -20°C to +60°C (conformal coating)
+5°C to +40°C (no coating)
Humidity 0 to 95% non condensing (conformal
coating)
5% to 85% non condensing (no coating)
Power Supply 100-240 V AC (+/-10%) 50-60 Hz (+/-
10%) or 12-28 V DC
Consumption 6W (typical)
Protection Sealed to IP65 (Nema 4X) when panel
mounted
Dimensions
(panel option) 147mm (5.8") width
74mm (2.9") height
167mm (6.6") depth
Display
Type Backlit LCD with 7-digit numeric display
and 11-character alphanumeric display
Digits 15.5mm (0.6") high
Characters 6mm (0.24") high
LCD Backup Last data visible for 15min after power
down
Update Rate 0.3 second
Non-volatile Memory
Retention > 30 years
Data Stored Setup, Totals and Logs
Approvals
Interference compliance
Enclosure IECEx, ATEX and CSA approved
enclosures available for hazardous areas
Real Time Clock (Optional)
Battery Type 3 volts Lithium button cell (CR2032)
Battery Life 5 years (typical)
Analog Input (General)
Overcurrent 100mA absolute maximum rating
Update Time < 1.0 sec
Configuration 4-20mA, 0-5V and 1-5V input
Non-linearity Up to 20 correction points (some inputs)
4-20mA Input
Impedance 100 Ohms (to common signal ground)
Accuracy 0.05% full scale (20 C)
0.1% (full temperature range, typical)
0-5 or 1-5 Volts Input
Impedance 10MOhms (to common signal ground)
Accuracy 0.05% full scale (20 C)
0.1% (full temperature range, typical)
Logic Inputs
Signal Type CMOS, TTL, open collector, reed switch
Overvoltage 30V maximum
Relay Output
No. of Outputs 2 relays plus 2 optional relays
Voltage 250 volts AC, 30 volts DC maximum
(solid state relays use AC only)
Current 3A maximum
Communication Ports
Ports RS-232 port
RS-485 port (optional)
Baud Rate 2400 to 19200 baud
Parity Odd, even or none
Stop Bits 1 or 2
Data Bits 8
Protocols ASCII, Modbus RTU, Printer*
Transducer Supply
Voltage 8 to 24 volts DC, programmable
Current 70mA @ 24V, 120mA @ 12V maximum
Protection Power limited output
515 BR02 - 17 June 2017

Specifications
8 515 BR02 - 17 June 2017
Important: Specifications are subject to change without notice.
Printer protocol is available only if RTC option is installed.
Isolated Output
No. of Outputs 1 configurable output (plus 1 optional)
Configuration Pulse/Digital or 4-20mA output
Pulse/Digital Output
Signal Type Open collector
Switching 200mA, 30 volts DC maximum
Saturation 0.8 volts maximum
Pulse Width Programmable: 10, 20, 50, 100, 200 or
500ms
4-20mA Output
Supply 9 to 30 volts DC external
Resolution 0.05% full scale
Accuracy 0.05% full scale (20C)
0.1% (full temperature range, typical)

9
Chapter 3
Installation
Panel Mounting
The instrument should be located in an area with a clean, dry atmosphere
that is also relatively free of shock and vibration.
The standard mounting procedure is panel mounting in a cutout that is
139mm wide by 67mm high. Two side clips secure the unit into the panel.
Figure 2 shows the panel mounting requirements for the 500 Series
Instrument.
Figure 2 500 Series Instrument Panel Mounting
145mm
Side View
22mm
70mm
67mm
139mm
25mm
66mm
Min. 189mm
Panel Cut-out
Front
Panel
74mm
Mounting Clip
138mm
147mm
Rear Connectors Top View RS232
Port
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Installation
10 515 BR02 - 17 June 2017
Electrical Connection
Rear Panel Connections
Figure 3 shows the connections on the rear panel of the instrument.
Figure 3 Rear Panel Connections
Terminal Designations
RS232 Port
CAUTION
MAINS
E N A
AC MAINS
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
RC R1 R2 R3 R4
RELAYS
+ - G1+2+3+4+C- + - + -
RS485 LOGIC INPUT OUT1 OUT2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
FINP SG EXC V AINP1 AINP2 AINP3 AINP4 Vo G Vi SH
1+2+-1+2+3++-+-+-+-+-+E
Terminal Label Designation Comment
1 FINP 1+ Frequency Input 1+ Not used
2 FINP 2+ Frequency Input 2+ Not used
3 SG - Signal ground
4 EXC V 1+ Excitation Term 1+ Not used
5 EXC V 2+ Excitation Term 2+ Not used
6 EXC V 3+ Excitation Term 3+ Not used
7AINP1 + Analog Input ch 1 (+) Not used
8 - Analog Input ch 1 (-)
9AINP2 + Analog Input ch 2 (+) Not used
10 - Analog Input ch 2 (-)
11 AINP3 + Analog Input ch 3 (+) Main Flow Input
12 - Analog Input ch 3 (-)
13 AINP4 + Analog Input ch 4 (+) Process Flow Input
14 - Analog Input ch 4 (-)
15 Vo + 8-24 volts DC output Overload protected
16 G - DC Ground
17 Vi + DC power input DC power in 12-28V
18 SH E Shield terminal
EAC
MAINS
E Mains ground AC power in 100-
240VAC
N N Mains neutral
A A Mains active
19
RS485
+ RS485 (+)
Optional RS485 port20 - RS485 (-)
21 G RS485 ground
22
LOGIC
INPUTS
1+ Switch 1 Remote Run
23 2+ Switch 2 Remote Stop
24 3+ Switch 3 Remote Reset
25 4+ Switch 4 Permissive Input
26 C- Signal ground
27 OUT1 + Output ch 1 (+) Process control output
28 - Output ch 1 (-)
29 OUT2 + Output ch 2 (+) Optional output
30 - Output ch 2 (-)
31
RELAYS
RC Relay common
32 R1 Relay 1 Single Stage Control
33 R2 Relay 2 Dual Stage Control
34 R3 Relay 3 Optional relays
35 R4 Relay 4
RS232 port 9-pin serial port
Terminal Label Designation Comment
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