Control Techniques DRIVE CENTRE 315C User manual

GENERAL DESCRIPTION
The CTVUE-315C Operator Interface combines powerful features normally
found only in PC-based HMIs, with the reliability of a dedicated operating
system. It is built around a high performance core with integrated features,
allowing it to provide SCADA-like functionality at a fraction of the cost.
The 315 is able to act as a multiple protocol converter using four high-speed
RS232/422/485 communications ports and an Ethernet 10/100 Base-TX port.
The Ethernet port supports up to four protocols simultaneously, allowing
dissimilar Ethernet based products to communicate with one another.
The 315's USB port allows fast downloads of configuration files and access
to trending and data logging. A CompactFlash socket is provided so that
standard ComplactFlash cards can be used to collect your trending and data
logging information as well as to store configuration files. The built-in web
server allows processes to be controlled remotely.
The 315's large, high-resolution display allows users to easily view and enter
information. Data can be manipulated through the touchscreen and/or the 10-
button keypad.
ORDERING INFORMATION
CONTENTS OF PACKAGE
- 315C Operator Interface.
- Panel gasket.
- Template for panel cutout.
- Hardware packet for mounting unit into panel.
- Terminal block for connecting power.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller.
CompactFlash is a registered trademark of CompactFlash Association.
OCONFIGURED USING CTVue CONFIGURATOR SOFTWARE
OUP TO 6 RS-232/422/485 COMMUNICATIONS PORTS
(2 RS-232 AND 2 RS-422/485 ON BOARD, 1 RS-232 AND 1
RS422/485 ON OPTIONAL COMMUNICATIONS CARD)
O10 BASE T/100 BASE-TX ETHERNET PORT SUPPORTS
MULTIPLE PROTOCOLS SIMULTANEOUSLY
OBUILT-IN WEB SERVER AND FTP SERVER/CLIENT
OUSB PORT TO DOWNLOAD THE UNIT’S CONFIGURATION FROM
A PC OR FOR DATA TRANSFERS TO A PC
OUNIT’S CONFIGURATION IS STORED IN NON-VOLATILE
MEMORY (32 MBYTE FLASH)
OCOMPACTFLASH®SOCKET FOR DATABASE/RECIPE STORAGE
AND DATA LOGGING
O15-INCH TFT ACTIVE MATRIX 32K COLOR XGA 1024 X 768
PIXEL LCD
O10-BUTTON KEYPAD FOR ON-SCREEN MENUS
OTHREE FRONT PANEL LED INDICATORS
OPOWERED BY 24 VDC ±20% SUPPLY
ORESISTIVE ANALOG TOUCHSCREEN
CAUTION: Risk Of Danger.
Read complete instructions prior to
installation and operation of the unit.
CAUTION: Risk of electric shock.
DESCRIPTION PART NUMBER
Operator Interface for indoor applications, textured finish
with embossed keys CTVUE-315C
CTVUE-DN00
CTVUE-CN00
CTVUE-PBDP
CTVUE-RS00
CTVue Configurator 2.0
RS-232 Programming Cable CTVUE-PROG
USB Cable CTVUE-USB
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must be
connected to an external protective earthing system.
CANopen Optional Communication Card
MODEL 315C - GRAPHIC COLOR LCD OPERATOR INTERFACE TERMINAL
WITH TFT XGA DISPLAY AND TOUCHSCREEN
Profibus DP Optional Communication Card
1
RS232/485 Optional Communication Card
Bulletin No. CTVUE-315C-X
Drawing No. LP0760
Released 7/08
Tel [phone]
Fax [phone]
www.emersonct.com
DeviceNet option card for G3 operator interfaces with
isolated high speed communications ports
CTVUE-CONFIG-CD
400370-08, Rev: X

2
1. POWER REQUIREMENTS:
Must use Class 2 or SELV rated power supply.
Power connection via removable three position terminal block.
Supply Voltage: +24 VDC ±20%
Typical Power1: 27 W
Maximum Power2: 67 W
Notes:
1. Typical power with +24 VDC, RS232/485 communications, Ethernet
communications, CompactFlash card installed, and display at full brightness.
2. Maximum power indicates the most power that can be drawn from the
315. Refer to “Power Supply Requirements” under “Installing and
Powering the 315.”
3. The 315’s circuit common is not connected to the enclosure of the unit.
See “Connecting to Earth Ground” in the section “Installing and
Powering the 315.”
4. Read “Power Supply Requirements” in the section “Installing and
Powering the 315” for additional power supply information.
2. BATTERY: Lithium coin cell. Typical lifetime of 10 years.
3. LCD DISPLAY:
*Lifetime at room temperature. Refer to “Display” in “Software/Unit Operation”
4. 10-KEY KEYPAD: for on-screen menus.
5. TOUCHSCREEN: Resistive analog
6. MEMORY:
On Board User Memory: 32 Mbyte of non-volatile Flash memory.
Memory Card: CompactFlash Type II slot for Type I and Type II
CompactFlash cards.
7. COMMUNICATIONS:
USB Device Port: Adheres to USB 2.0 Specification supporting high speed
and full speed via Type B connection.
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
PGM Port: RS232 port via RJ12.
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12.
DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC,
VOL = 0.5 V @ 25 mA max.
Note: For additional information on the communications or signal
common and connections to earth ground please see the “Connecting to
Earth Ground” in the section “Installing and Powering the 315.”
Port to port isolation: 500 Vrms for 1 minutes signal isolation : 50V
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
Isolation from Ethernet network to CTVue operator interface: 1500 Vrms
8. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -20 to 70°C
Operating and Storage Humidity: 80% maximum relative humidity (non-
condensing) from 0 to 50°C.
Altitude: Up to 2000 meters.
9. CERTIFICATIONS AND COMPLIANCES:
SAFETY
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP66 Enclosure rating (Face only), IEC 529
Type 4X Enclosure rating (Face only), UL50
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: Electrical Equipment for
Measurement, Control and Laboratory use.
Note:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit self
recovers.
10. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-22 AWG copper wire
Torque: 5-7 inch-pounds (56-79 N-cm)
11. CONSTRUCTION: Steel rear metal enclosure with NEMA 4X/IP66
aluminum front plate for indoor use only when correctly fitted with the gasket
provided. Installation Category II, Pollution Degree 2.
12. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3
mm). For NEMA 4X/IP66 sealing, a steel panel with a minimum thickness of
0.125" (3.17 mm) is recommended.
Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m)
13. WEIGHT: 11.41 lbs (5.17 Kg)
DIMENSIONS In inches (mm)
SPECIFICATIONS
SIZE 15-inch
TYPE TFT
COLORS 32K
PIXELS 1024 X 768
BRIGHTNESS 600 cd/m2
BACKLIGHT*50,000 HR TYP.
Class AEN 55011Emissions
Emissions:
3 V/rms
Criterion BEN 61000-4-6RF conducted interference
2 kV L&N-E power
2 kV power
Criterion BEN 61000-4-4Fast transients (burst)
Criterion AEN 61000-4-5Surge
1 kV L-L,
10 V/m
Criterion BEN 61000-4-3Electromagnetic RF fields
1 kV signal
8 kV air discharge
4 kV contact discharge
Criterion AEN 61000-4-2Electrostatic discharge
Immunity to Industrial Locations:
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.

3
INSTALLING AND POWERING THE 315
MOUNTING INSTRUCTIONS
This operator interface is designed for through-panel mounting. A panel cut-
out diagram and a template are provided. Care should be taken to remove any
loose material from the mounting cut-out to prevent that material from falling
into the operator interface during installation. A gasket is provided to enable
sealing to NEMA 4X/IP66 specification. Install the 22 kep nuts provided and
tighten evenly for uniform gasket compression.
Note: Tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92 N-
m) may cause damage to the front panel.
CONNECTING TO EARTH GROUND
Each 315 has a chassis ground terminal on the back of the unit. Your unit
should be connected to earth ground (protective earth).
The chassis ground is not connected to signal common of the unit.
Maintaining isolation between earth ground and signal common is not required
to operate your unit. But, other equipment connected to this unit may require
isolation between signal common and earth ground. To maintain isolation
between signal common and earth ground care must be taken when connections
are made to the unit. For example, a power supply with isolation between its
signal common and earth ground must be used. Also, plugging in a USB cable
may connect signal common and earth ground.1
1. USB’s shield may be connected to earth ground at the host. USB’s shield
in turn may also be connected to signal common.
POWER SUPPLY REQUIREMENTS
The 315 requires a 24 VDC power supply. Your unit may draw considerably
less than the maximum rated power depending upon the options being used. As
additional features are used your unit will draw increasing amounts of power.
Items that could cause increases in current are additional communications,
optional communications card, CompactFlash card, and other features
programmed through CTVue Configurator.
In any case, it is very important that the power supply is mounted correctly if
the unit is to operate reliably. Please take care to observe the following points:
–The power supply must be mounted close to the unit, with usually not
more than 6 feet (1.8 m) of cable between the supply and the operator
interface. Ideally, the shortest length possible should be used.
–The wire used to connect the operator interface’s power supply should
be at least 22-gage wire. If a longer cable run is used, a heavier gage
wire should be used. The routing of the cable should be kept away from
large contactors, inverters, and other devices which may generate
significant electrical noise.
–A power supply with a Class 2 or SELV rating is to be used. A Class 2
or SELV power supply provides isolation to accessible circuits from
hazardous voltage levels generated by a mains power supply due to
single faults. SELV is an acronym for “safety extra-low voltage.” Safety
extra-low voltage circuits shall exhibit voltages safe to touch both under
normal operating conditions and after a single fault, such as a
breakdown of a layer of basic insulation or after the failure of a single
component has occurred.
All tolerances ±0.010" (±0.25 mm).
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must be
connected to an external protective earthing system.
ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING
DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501-
4 (b), 502-4 (b), AND 503-3 (b) OF THE NATIONAL ELECTRICAL
CODE, NFPA 70 FOR INSTALLATION WITHIN THE UNITED
STATES, OR AS SPECIFIED IN SECTION 19-152 OF CANADIAN
ELECTRICAL CODE FOR INSTALLATION IN CANADA.
BLOCK DIAGRAM

PROGRAMMING A 315
The 315 is programmed using CTVue Configurator software. The software is
available as a free download from Control Technique’s website, or it can be
purchased on CD. Updates to the software for new features and drivers are posted
on the website as they become available. By programming the 315 using the
latest version of the software, you are assured that your unit has the most up to
date feature set. The software can configure the 315 through the RS232 PGM
port, USB port, Ethernet port, or CompactFlash.
The USB port is connected using a standard USB cable with a Type B
connector. The driver needed to use the USB port will be installed with CTVue
Configurator.
The RS232 PGM port uses a programming cable to connect to the DB9 COM
port of your computer. If you choose to make your own cable, use the “315 Port
Pin Out Diagram” for wiring information.
The CompactFlash can be used to program a CTVue by placing a
configuration file and firmware on the CompactFlash card. The card is then
inserted into the target CTVue, and the CTVue is then powered up. Refer to the
CTVue Configurator literature for more information on the proper names and
locations of the files.
USB, DATA TRANSFERS FROM THE
COMPACTFLASH CARD
In order to transfer data from the CompactFlash card via the USB port, a driver
must be installed on your computer. This driver is installed with CTVue Configurator
and is located in the folder C:\Program Files\Control Techniques\CTVUE\Device\
after CTVue Configurator is installed. This may have already been accomplished if
your 315 was configured using the USB port.
Once the driver is installed, connect the 315 to your PC with a USB cable, and
follow “Mounting the CompactFlash” instructions in the CTVue Configurator user
manual.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The 315 unit’s RJ45 jack is wired as a NIC (Network Interface
Card). For example, when wiring to a hub or switch use a straight-through cable,
but when connecting to another NIC use a crossover cable.
The Ethernet connector contains two LEDs. A yellow LED in the upper right,
and a bi-color green/amber LED in the upper left. The LEDs represent the
following statuses:
On the rear of each unit is a unique 12-digit MAC address and a block for
marking the unit with an IP address. Refer to the CTVue Configurator manual
and Control Technique’s website for additional information on Ethernet
communications.
4
315 PORT PIN OUTS
COMMUNICATING WITH THE 315
WIRING THE 315
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
LED COLOR DESCRIPTION
YELLOW solid Link established.
YELLOW flashing Data being transferred.
GREEN 10 BASE-T Communications
AMBER 100 BASE-TX Communications

RS422/485 COMMS PORT
The 315 has two isolated RS422/485 ports. These ports can be configured to
act as either RS422 or RS485.
5
RS232 PORTS
The 315 has two isolated RS232 ports. The port marked “RS232/PORT
A/PGM PORT” may be used for programming as well as communications,
while the port marked RS232/PORT B may only be used for communications.
Both ports can be used for either master or slave protocols.
DH485 Connections
The 315’s RS422/485 COMMS port can also be used for Allen Bradley
DH485 communications.
WARNING: DO NOT use a standard DH485 cable to connect this port to Allen
Bradley equipment. A cable and wiring diagram are available from Control
Techniques.
CTVue to AB SLC 500 (CBLAB003)
24V-TxA3, 8
COMM-TxB4, 7
SHIELD4COMM6
TxEN5TxEN5
COMM-RxB4, 7
24V-RxA3, 8
B2TxA2
A1TxB1
NameRJ45: A-BNameRJ45: CTVue
Connections
RS422/485 4-WIRE
CONNECTIONS
RS232 CONNECTIONS
RS485 2-WIRE
CONNECTIONS

6
BATTERY & TIME KEEPING
A battery is used to keep time when the unit is without power. Typical
accuracy of the 315 time keeping is less than one minute per month drift. The
battery of a 315 unit does not affect the unit’s memory, all configurations and
data is stored in non-volatile memory.
SOFTWARE/UNIT OPERATION
CTVue CONFIGURATOR SOFTWARE
CTVue Configurator software is available as a free download from Control
Technique’s website or it can be purchased on a CD, see “Ordering Information”
for part number. The latest version of the software is always available from the
website, and updating your copy is free.
DISPLAY
This operator interface uses a liquid crystal display (LCD) for displaying text
and graphics. The display utilizes a cold cathode fluorescent tube (CCFL) for
lighting the display. The CCFL tubes can be dimmed for low light conditions.
These CCFL tubes have a limited lifetime. Backlight lifetime is based upon
the amount of time the display is turned on at full intensity. Turning the
backlight off when the display is not in use can extend the lifetime of your
backlight. This can be accomplished through the CTVue Configurator software
when configuring your unit.
KEYPAD
The 315 keypad consists of ten keys that can be used for on-screen menus.
TOUCHSCREEN
This operator interface utilizes a resistive analog touchscreen for user input.
The unit will only produce an audible tone (beep) when a touch on an active
touchscreen cell is sensed. The touchscreen is fully functional as soon as the
operator interface is initialized, and can be operated with gloved hands.
TROUBLESHOOTING YOUR 315
If for any reason you have trouble operating, connecting, or simply have
questions concerning your new 315, contact Control Technique’s technical
support. For contact information, refer to the front page of this bulletin for
phone and fax numbers.
EMAIL: [email protected]
Web Site: http://www.emersonct.com
FRONT PANEL LEDS
There are three front panel LEDs. Shown below is the default status of
the LEDs.
1. The operator interface is shipped without a configuration. After
downloading a configuration, if the light remains in the flashing state
continuously, try cycling power. If the LED still continues to flash, try
downloading a configuration again.
2. Do not turn off power to the unit while this light is flickering. The unit
writes data in two minute intervals. Later Microsoft operating systems will
not lock the drive unless they need to write data; Windows 98 may lock the
drive any time it is mounted, thereby interfering with logging. Refer to
“Mounting the CompactFlash” in the CTVue Configurator User Manual.
Valid configuration is loaded and there are no alarms present.STEADY
A tag is in an alarm state.FLASHING
GREEN (BOTTOM)
Valid CompactFlash card present.STEADY
YELLOW (MIDDLE)
Unit is powered and running an application.
Unit is in the boot loader, no valid configuration is loaded.1
LED INDICATION
GREEN (TOP, LABELED “PWR”)
CAUTION: RISK OF ELECTRIC SHOCK
The inverter board, attached to the mounting plate, supplies
the high voltage to operate the backlight. Touching the
inverter board may result in injury to personnel.
CompactFlash card being checked.
No CompactFlash card is present.
FLICKERING
FLASHING
RAPIDLY
OFF
STEADY
FLASHING
FLASHING
SLOWLY Incorrectly formatted CompactFlash card present.
Unit is writing to the CompactFlash, either because it is storing
data, or because the PC connected via the USB port has
locked the drive.2
CAUTION: The circuit board contains static sensitive
components. Before handling the operator interface without
the rear cover attached, discharge static charges from your
body by touching a grounded bare metal object. Ideally,
handle the operator interface at a static controlled clean
workstation. Also, do not touch the surface areas of the
circuit board. Dirt, oil, or other contaminants may adversely
affect circuit operation.
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED
AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
WARNING - EXPLOSION HAZARD - THE AREA MUST BE
KNOWN TO BE NON-HAZARDOUS BEFORE SERVICING/
REPLACING THE UNIT AND BEFORE INSTALLING OR
REMOVING I/O WIRING AND BATTERY.

7
To change the battery of a 315, remove power, cabling, and then the rear
cover of the unit. To remove the cover, remove the 16 screws on the rear of
the unit. Then, by lifting the top side, hinge the cover, thus providing
clearance for the connectors on the bottom side of the PCB as shown in the
illustration below. Install in the reverse manner.
Remove the old battery* from the holder and replace with the new battery.
Replace the rear cover, cables, and re-apply power. Using CTVue
Configurator or the unit’s keypad, enter the correct time and date.
* Please note that the old battery must be disposed of in a manner that
complies with your local waste regulations. Also, the battery must not be
disposed of in fire, or in a manner whereby it may be damaged and its
contents come into contact with human skin.
The battery used by the 315 is a lithium type CR2025.
OPTIONAL FEATURES AND ACCESSORIES
COMPACTFLASH SOCKET
CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4Mbytes with the 315’s CompactFlash
socket. Cards are available at most computer and office supply retailers.
CompactFlash can be used for configuration transfers, larger configurations,
data logging, and trending.
Information stored on a CompactFlash card by a 315 can be read by a card
reader attached to a PC. This information is stored in IBM (Windows®) PC
compatible FAT16 file format.
OPTIONAL COMMUNICATION CARD
Control Techniques offers optional communication cards for fieldbus
communications. These communication cards will allow your 315 to
communicate with many of the popular fieldbus protocols.
Control Techniques is also offering a communications card for additional
RS232 and RS422/485 communications. Visit Control Technique’s website for
information and availability of these cards.
Note: Do not remove or insert
the CompactFlash card while
power is applied. Refer to
“Front Panel LEDs.”