Control Techniques 308A User manual

1
GENERAL DESCRIPTION
The CTVUE-308A Operator Interface Terminal combines unique capabilities
normally expected from high-end units with a very affordable price. It is built
around a high performance core with integrated functionality.
The 308 is able to communicate with many different types of hardware using
high-speed RS232/422/485 communications ports and Ethernet 10 Base T/100
Base-TX communications. In addition, the 308 features USB for fast downloads
of configuration files and access to trending and data logging. A CompactFlash
socket is provided so that Flash cards can be used to collect your trending and
data logging information as well as to store larger configuration files.
In addition to accessing and controlling of external resources, the 308 allows
a user to easily view and enter information. Users can enter data through the
touchscreen or front panel 7-button keypad.
ORDERING INFORMATION
CONTENTS OF PACKAGE
- 308 Operator Interface.
- Panel gasket.
- Template for panel cutout.
- Hardware packet for mounting unit into panel.
- Terminal block for connecting power.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller.
MODEL 308A - GRAPHIC LCD OPERATOR INTERFACE TERMINAL WITH
VGA DISPLAY AND TOUCHSCREEN
CompactFlash is a registered trademark of CompactFlash Association.
zCONFIGURED USING CTVue CONFIGURATOR SOFTWARE
zUP TO 5 RS-232/422/485 COMMUNICATIONS PORTS
(2 RS-232 AND 1 RS-422/485 ON BOARD 1 RS-232 AND 1
RS422/485 ON OPTIONAL COMMUNICATIONS CARD)
z10 BASE T/100 BASE-TX ETHERNET PORT TO NETWORK UNITS
AND HOST WEB PAGES
zUSB PORT TO DOWNLOAD THE UNIT’S CONFIGURATION FROM
A PC OR FOR DATA TRANSFERS TO A PC
zUNIT’S CONFIGURATION IS STORED IN NON-VOLATILE MEMORY
(8 MBYTE FLASH)
zCOMPACTFLASH®SOCKET TO INCREASE MEMORY CAPACITY
z8.4-INCH TFT DISPLAY (256 COLOR, VGA 640X480 PIXELS)
z7-BUTTON KEYPAD FOR ON-SCREEN MENUS
zTHREE FRONT PANEL LEDS
zPOWER UNIT FROM 24VDC ±20% SUPPLY
zRESISTIVE ANALOG TOUCHSCREEN
CAUTION: Risk of Danger
Read complete instructions prior to
installationand operation of the unit.
CAUTION: Risk of electric shock.
DESCRIPTION PART NUMBER
CTVUE-308A
CANopen Optional Communications Card
CTVUE-DN00
CTVUE-CN00
Profibus DP Optional Communication Card CTVUE-PBDP
CTVUE-RS00
CTVUE Programming Software CD CTVUE-CONFIG-CD
RS-232 Programming Cable CTVUE-PROG
USB Cable CTVUE-USB
Operator Interface with TFT display for indoor
applications, textured finish with embossed keys
FOR USE IN HAZARDOUS LOCATIONS:
Class I, Division 2, Groups A, B, C, and D
Class II, Division 2, Groups F and G
Class III, Division 2
63YN
LABORATORY EQUIPMENT
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2/CLASS II, DIVISION 2/CLASS III, DIVISION 2
Bulletin No. CTVUE-308A-B
Drawing No. LP0716
Released 9/07
Tel [phone]
Fax [phone]
www.emersonct.com
Red Lion Controls Part Number G308A00U, File # E211967
RS 232/485 Optional Communication Card
DeviceNet option card for operator interfaces with
isolated high speed communications ports
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must be
connected to an external protective earthing system.

2
1. POWER REQUIREMENTS:
+24 VDC ±20% @ 24 W maximum. Must use Class 2 or SELV rated power
supply.
Power connection via removable three position terminal block.
Notes:
1. The front panel PWR LED indicates power.
2. The 308’s circuit common is not connected to the enclosure of the unit.
See “Connecting to Earth Ground” in the section “Installing and
Powering the 308.”
2. BATTERY: Lithium coin cell. Typical lifetime of 10 years.
3. DISPLAY:
*Lifetime at room temperature. Refer to “Display” in “Software/Unit Operation”
4. 7-KEY KEYPAD: for on-screen menus.
5. TOUCHSCREEN: Resistive analog
6. MEMORY:
On Board User Memory: 8 Mbyte of onboard non-volatile Flash memory.
Memory Card: CompactFlash Type II slot for Type I and Type II
CompactFlash cards.
7. COMMUNICATIONS:
USB Port: Adheres to USB specification 1.1. Device only using Type B
connection.
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
PGM Port: RS232 port via RJ12.
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12.
DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC, VOL =
0.5 V @ 25 mA max.
Note: For additional information on the communications or signal
common and connections to earth ground please see the “Connecting
to Earth Ground” in the section “Installing and Powering the 308.”
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
8. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -20 to 60°C
Operating and Storage Humidity: 80% maximum relative humidity (non-
condensing) from 0 to 50°C.
Altitude: Up to 2000 meters.
9. CERTIFICATIONS AND COMPLIANCES:
SAFETY
Red Lion Controls Part Number: G308A00U
UL Recognized Component, File #E179259, UL61010-1, CSA 22.2 No. 61010-1
Recognized to U.S. and Canadian requirements under the Component
Recognition Program of Underwriters Laboratories, Inc
Type 4X Indoor Enclosure rating (Face only), UL50
UL Listed, File #E211967, UL61010-1, UL1604, CSA 22.2 No. 61010.1,
CSA 22.2 No. 213-M1987
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
IECEE CB Scheme Test Certificate #US/9737/UL
CB Scheme Test Report #E179259-V01-S04
Issued by Underwriters Laboratories Inc.
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP66 Enclosure rating (Face only), IEC 529
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: Electrical Equipment for
Measurement, Control and Laboratory use.
Notes:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit self-
recovers.
10. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-30 AWG copper wire
Torque: 5-7 inch-pounds (56-79 N-cm)
11.CONSTRUCTION: Steel rear metal enclosure with NEMA 4X/IP66 for
indoor use aluminum front plate for indoor use only when correctly fitted with
the gasket provided. Installation Category II, Pollution Degree 2.
12. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3
mm). For NEMA 4X/IP66 for indoor use sealing, a steel panel with a
minimum thickness of 0.125" (3.17 mm) is recommended.
Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m)
13. WEIGHT: 4.20 lbs (1.91 Kg)
DIMENSIONS In inches (mm)
SPECIFICATIONS
SIZE
308A
8.4-inch
TYPE TFT Active Matrix
COLORS 256
PIXELS 640 X 480 (VGA)
BRIGHTNESS 450 cd/m2
BACKLIGHT*40,000 HR TYP.
Class AEN 55011Emissions
Emissions:
3 V/rms
Criterion BEN 61000-4-6RF conducted interference
2 kV L&N-E power
2 kV power
Criterion AEN 61000-4-4Fast transients (burst)
Criterion AEN 61000-4-5Surge
1 kV L-L,
10 V/m
Criterion AEN 61000-4-3Electromagnetic RF fields
1 kV signal
8 kV air discharge
4 kV contact discharge
Criterion AEN 61000-4-2Electrostatic discharge
Immunity to Industrial Locations:
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.

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INSTALLING AND POWERING THE 308
MOUNTING INSTRUCTIONS
This operator interface is designed for through-panel mounting. A panel cut-
out diagram and a template are provided. Care should be taken to remove any
loose material from the mounting cut-out to prevent that material from falling
into the operator interface during installation. A gasket is provided to enable
sealing to NEMA 4X/IP66 for indoor use specification. Install the ten kep nuts
provided and tighten evenly for uniform gasket compression.
Note: Tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92 N-
m) may cause damage to the front panel.
CONNECTING TO EARTH GROUND
Each 308 has a chassis ground terminal on the back of the unit. Your unit
should be connected to earth ground (protective earth).
The chassis ground is not connected to signal common of the unit.
Maintaining isolation between earth ground and signal common is not required
to operate your unit. But, other equipment connected to this unit may require
isolation between signal common and earth ground. To maintain isolation
between signal common and earth ground care must be taken when connections
are made to the unit. For example, a power supply with isolation between its
signal common and earth ground must be used. Also, plugging in a USB cable
may connect signal common and earth ground.1
1USB’s shield may be connected to earth ground at the host. USB’s shield in
turn may also be connected to signal common.
POWER SUPPLY REQUIREMENTS
The 308 requires a 24 VDC power supply rated at 24 W. Your unit may draw
considerably less than 24 W depending upon the options being used. As
additional features are used your unit will draw increasing amounts of power.
Items that could cause increases in current are additional communications,
optional communications card, CompactFlash card, and other features
programmed through CTVue.
In any case, it is very important that the power supply is mounted correctly if
the unit is to operate reliably. Please take care to observe the following points:
–The power supply must be mounted close to the unit, with usually not
more than 6 feet (1.8 m) of cable between the supply and the operator
interface. Ideally, the shortest length possible should be used.
–The wire used to connect the operator interface’s power supply should
be at least 22-gage wire. If a longer cable run is used, a heavier gage
wire should be used. The routing of the cable should be kept away from
large contactors, inverters, and other devices which may generate
significant electrical noise.
–A power supply with a Class 2 or SELV rating is to be used. A Class 2
or SELV power supply provides isolation to accessible circuits from
hazardous voltage levels generated by a mains power supply due to
single faults. SELV is an acronym for “safety extra-low voltage.” Safety
extra-low voltage circuits shall exhibit voltages safe to touch both under
normal operating conditions and after a single fault, such as a
breakdown of a layer of basic insulation or after the failure of a single
component has occurred.
PROGRAMMING A 308
The 308 is programmed using CTVue Configurator software. The software is
available as a free download from Control Techniques’ website, or it can be
ordered on CD. Updates to the software for new features and drivers are posted on
the website as they become available. By programming the 308 using the latest
version of the software, you are assured that your unit has the most up to date
feature set. The software can program the 308 through the RS232 PGM port, USB
port, or CompactFlash.
The USB port is connected using a standard USB cable with a Type B connector.
The driver needed to use the USB port will be installed with the software.
The RS232 PGM port uses a programming cable made by Control
Techniques to connect to the DB9 COM port of your computer. If you choose to
make your own cable, use the “308 Port Pin Out Diagram” for wiring
information.
The CompactFlash can be used to program a CTVue by placing a
configuration file and firmware on the CompactFlash card. The card is then
inserted into the target CTVue and powered. Refer to the CTVue literature for
more information on the proper names and locations of the files.
USB, DATA TRANSFERS FROM THE
COMPACTFLASH CARD
In order to transfer data from the CompactFlash card via the USB port, a driver
must be installed on your computer. This driver is installed with CTVUE and is
located in the folder C:\Program Files\Control Techniques\CTVUE \Device\ after
CTVue Configurator is installed. This may have already been accomplished if
your 308 was configured using the USB port.
Once the driver is installed, connect the 308 to your PC with a USB cable, and
follow “Mounting the CompactFlash” instructions in the CTVue Configurator
user manual.
COMMUNICATING WITH THE 308
All tolerances ±0.010" (±0.25 mm).
ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING
DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501-
4 (b), 502-4 (b), AND 503-3 (b) OF THE NATIONAL ELECTRICAL
CODE, NFPA 70 FOR INSTALLATION WITHIN THE UNITED
STATES, OR AS SPECIFIED IN SECTION 19-152 OF CANADIAN
ELECTRICAL CODE FOR INSTALLATION IN CANADA.
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must be
connected to an external protective earthing system.

4
RS232 PORTS
The 308 has two RS232 ports. There is the PGM port and the COMMS port.
Although only one of these ports can be used for programming, both ports can
be used for communications with a PLC.
The RS232 ports can be used for either master or slave protocols with any 308
configuration.
CTVue RS232 to a PC
308 PORT PIN OUTS
Connections
CTVue: RJ12 Name PC: DB9 Name
4COMM 1DCD
5Tx 2Rx
2Rx 3Tx
N/C 4DTR
3COM 5GND
N/C 6 DSR
1 CTS 7 RTS
6RTS 8 CTS
N/C 9 RI
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The 308 unit’s RJ45 jack is wired as a NIC (Network Interface
Card). For example, when wiring to a hub or switch use a straight-through
cable, but when connecting to another NIC use a crossover cable.
The Ethernet connector contains two LEDs. A yellow LED in the upper right,
and a bi-color green/amber LED in the upper left. The LEDs represent the
following statuses:
The CTVUE manual contains additional information on Ethernet
communications.
LED COLOR DESCRIPTION
YELLOW solid Link established
YELLOW flashing Data being transferred
GREEN 10 BASE-T Communications
AMBER 100 BASE-TX Communications

RS422/485 COMMS PORT
The 308 has one RS422/485 port. This port can be configured to act as either
RS422 or RS485.
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DH485 COMMUNICATIONS
The 308’s RS422/485 COMMS port can also be used for Allen Bradley
DH485 communications.
WARNING: DO NOT use a standard DH485 cable to connect this port to Allen
Bradley equipment.
CTVUE to AB SLC 500 (CBLAB003)
24V-TxA3, 8
COMM-TxB4, 7
SHIELD4COMM6
TxEN5TxEN5
COMM-RxB4, 7
24V-RxA3, 8
B2TxA2
A1TxB1
NameRJ45: A-BNameRJ45: CTVUE
Connections
RS422/485 4-WIRE
CONNECTIONS
RS485 2-WIRE
CONNECTIONS
SOFTWARE/UNIT OPERATION
CTVue CONFIGURATOR SOFTWSARE
CTVue Configurator software is available as a free download from Control
Techniques’ website or it can be ordered on a CD, see “Ordering Information”
for part number. The latest version of the software is always available from the
website, and updating your copy is free.
DISPLAY
This operator interface uses a liquid crystal display (LCD) for displaying text
and graphics. The display utilizes a cold cathode fluorescent tube (CCFL) for
lighting the display. The CCFL tubes can be dimmed for low light conditions.
These CCFL tubes have a limited lifetime. Backlight lifetime is based upon
the amount of time the display is turned on at full intensity. Turning the
backlight off when the display is not in use can extend the lifetime of your
backlight. This can be accomplished through the CTVue Configurator software
when configuring your unit.
TOUCHSCREEN
This operator interface utilizes a resistive analog touchscreen for user input.
The unit will only produce an audible tone (beep) when a touch on an active
touchscreen cell is sensed. The touchscreen is fully functional as soon as the
operator interface is initialized, and can be operated with gloved hands.
KEYPAD
The 308 keypad consists of seven keys that can be used for on-screen menus.
TROUBLESHOOTING YOUR 308
If for any reason you have trouble operating, connecting, or simply have
questions concerning your new 308, contact Control Techniques’ technical
support. For contact information, refer to the front page of this bulletin for
phone and fax numbers.
EMAIL: [email protected]
Web Site: http://www.emersonct.com
FRONT PANEL LEDS
There are three front panel LEDs. Shown below is the default status of
the LEDs.
1The operator interface is shipped without a configuration. After
downloading a configuration, if the light remains in the flashing state
continuously, try cycling power. If the LED still continues to flash, try
downloading a configuration again.
2Do not turn off power to the unit while this light is flickering. The unit
writes data in two minute intervals. Later Microsoft operating systems will
not lock the drive unless they need to write data; Windows 98 may lock the
drive any time it is mounted, thereby interfering with logging. Refer to
“Mounting the CompactFlash” in the CTVUE User Manual.
Valid configuration is loaded and there are no alarms present.STEADY
A tag is in an alarm state.FLASHING
GREEN (BOTTOM)
Valid CompactFlash card present.STEADY
YELLOW (MIDDLE)
Unit is powered and running an application.
Unit is in the boot loader, no valid configuration is loaded.1
LED INDICATION
RED (TOP, LABELED “PWR”)
CompactFlash card being checked.
No CompactFlash card is present.
FLICKERING
FLASHING
RAPIDLY
OFF
STEADY
FLASHING
FLASHING
SLOWLY Incorrectly formatted CompactFlash card present.
Unit is writing to the CompactFlash, either because it is storing
data, or because the PC connected via the USB port has
locked the drive.2

6
BATTERY & TIME KEEPING
A battery is used to keep time when the unit is without power. Typical
accuracy of the 308 time keeping is less than one minute per month drift. The
battery of a 308 unit does not affect the unit’s memory, all configurations and
data is stored in non-volatile memory.
To change the battery of a 308, remove power, cabling, and then the rear
cover of the unit. To remove the cover, remove the four screws designated by the
arrows on the rear of the unit. Then, by lifting the top side, hinge the cover, thus
providing clearance for the connectors on the bottom side of the PCB as shown
in the illustration below. Install in the reverse manner.
Remove the old battery* from the holder and replace with the new battery.
Replace the rear cover, cables, and re-apply power. Using CTVue Configurator
or the unit’s keypad, enter the correct time and date.
* Please note that the old battery must be disposed of in a manner that
complies with your local waste regulations. Also, the battery must not be
disposed of in fire, or in a manner whereby it may be damaged and its contents
come into contact with human skin.
The battery used by the 308 is a lithium type CR2025.
CAUTION: RISK OF ELECTRIC SHOCK
The inverter board, attached to the mounting plate, supplies the
high voltage to operate the backlight. Touching the inverter
board may result in injury to personnel.
CAUTION: The circuit board contains static sensitive
components. Before handling the operator interface without the
rear cover attached, discharge static charges from your body by
touching a grounded bare metal object. Ideally, handle the
operator interface at a static controlled clean workstation. Also,
do not touch the surface areas of the circuit board. Dirt, oil, or
other contaminants may adversely affect circuit operation.
WARNING - EXPLOSION HAZARD - THE AREA MUST BE
KNOWN TO BE NON-HAZARDOUS BEFORE SERVICING/
REPLACING THE UNIT AND BEFORE INSTALLING OR
REMOVING I/O WIRING AND BATTERY.
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED
AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
OPTIONAL FEATURES AND ACCESSORIES
COMPACTFLASH SOCKET
CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4Mbytes with the 308’s CompactFlash
socket. Cards are available at most computer and office supply retailers.
CompactFlash can be used for configuration transfers, larger configurations,
data logging, and trending.
Information stored on a CompactFlash card by a 308 can be read by a card
reader attached to a PC. This information is stored in IBM (Windows®) PC
compatible FAT16 file format.
OPTIONAL COMMUNICATION CARD
Control Techniques offers optional communication cards for fieldbus
communications. These communication cards will allow your 308 to
communicate with many of the popular fieldbus protocols.
Control Techniques is also offering a communications card for additional
RS232 and RS422/485 communications. Visit Control Techniques’ website for
information and availability of these cards.
Note: Do not remove or
insert the CompactFlash
card while power is
applied. Refer to “Front
Panel LEDs.”