Control KSUB User manual

KSUB
Control and monitoring unit
MANUAL

2 / 12MANUAL
DESCRIPTION
The KSUB is a control and monitoring unit for venlaon system re
protecon, designed to control re dampers and an air handling unit (fan).
It regularly monitors the end posions of the damper.
The KSUB can be used as a stand-alone unit or as a slave unit in a network
with the SUSA or KSUA master unit.
4 re dampers in 2 damper groups
2 smoke detector loops (max. 5 per loop)
Manages 1 air handling unit (fan)
48 hour or 7 day interval for damper test
Input for an external re alarm or night mode
A-alarm and B-alarm relay (re alarm/sum alarm)
Integrated transformer 230/24 VAC
KSUB LIGHT
The KSUB Light is a version of the KSUB which only has connecons for:
Dampers (DAMPER 1 & 2)
Fire alarm (EXT)
Network connecon to SUSA/KSUA (IS-BUS)
KSUB
CONTENTS
Descripon .....................................................................................................2
KSUB Light ......................................................................................................2
General system overview ..............................................................................3
Accessories ....................................................................................................3
Connecons ...................................................................................................4
Damper wiring ...............................................................................................5
Wiring for stand-alone mode ........................................................................6
Wiring for network mode ..............................................................................7
Specicaon ...................................................................................................8
Terminology ...................................................................................................9
Operang instrucons/troubleshoong .....................................................10
Valid from soware version FW 4.0

3 / 12MANUAL
×2
×2×2
×2
×5
×5
×8
×2
×5
×4
160mAT230V/50Hz
DAMPER 2
A-
ALARM B- ALARM
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 M ÖS
G0 M ÖS
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT
1 2
NORM NORM OFF OFF
0 L
RESET
KSUB-Light
CONTROL AND
MONITORING UNIT
OPERATION
ERROR
ERROR
Damper test err.
FIRE AND
SMOKE DAMPERS
1 2
RESET/TEST
Press 5 s for dampertest
On Control
Sweden
oncontrol.se
NORMAL OFF NORMAL OFF
ALARM A B
230V50HZ 20VA
DET1 DET2
- +- +
160mAT230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM B- ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 M ÖS
G0 M ÖS
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT A-ALARM B-ALARM
5 61 2 7 8 9 10 11 12
34
NORM NORM OFF OFF
0 L
RESET
GENERAL SYSTEM OVERVIEW
A typical example of network mode involving the SUSA master unit and
slave units is presented below. Follow the instrucons to install the KSUB as
a stand-alone unit or as a slave unit for the SUSA or KSUA.
You can also visit our website oncontrol.se to use our product selecon program.
ACCESSORIES
KBOX
The KBOX connecon box makes it much easier to connect the actuators to
the control unit. There are labelled terminals and an integrated motor test
buon.
It is also easy to connect two actuators to a damper group (parallel connecon).
Max. length of IS-BUS 1200 m
Daisy chain with max. 20 m branch length
Max. 32 slave units
Damper Group
Single boxKeep jumpers
Keep jumpers
in last box ONLY
Multiple boxes
Mount jumpers horizontally
Jumpers
IN OUT
Test
Switch
B
A
G M ÖSG M Ö S
78 12345 6
S4 S6 S1 S2 S3 S512
Motor Signal Cable
From
Control
Panel
Styr-
enhet
Actuator
Ställdon
IS-BUS
Modbus
Slave
KSUB
Slave
KSUE
Slave
KSUB-Light Max. 20 metres
Master:
SUSA
(KSUA)
IS-BUSS
UNIT FIRE DAMPER SMOKE DETECTOR
SUSA 4 (2X2) 10 (2X5)
KSUE 16 (8X2) 20 (4X5)
KSUB 4 (2X2) 10 (2X5)
KSUB Light 4 (2X2) 0

4 / 12MANUAL
160mAT 230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM B- ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 MÖ S
G0 MÖ S
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT
DET1 DET2 A-ALARM B-ALARM
5 6
- +
1 278 9 10 11 12
3 4
NORM NORM OFF OFF
0L
RESET
- +
CONNECTIONS
Central re alarm/night
mode (normally jumpered)
Jumper
panel for
conguraon/
addressing
A-ALARM
8-9 closed in normal mode
Smoke detector loop 2
B-ALARM
10-11 closed in normal mode
Air handling unit
13-14 closed in
normal mode
Power supply
Damper
connecon 2
Damper
connecon 1
Wiring
The wiring is described in one of the tables below
depending on whether the unit will be installed as a
stand-alone unit or in network mode (slave unit for the
SUSA/KSUA):
Wiring for stand-alone mode on page 6
Wiring for network mode on page 7

The smoke detectors are connected with twisted
pair (telephone type) cable, with no parcular
requirements in terms of cross-seconal area.
The damper motor can be connected with EKKX
1×4×0.5 for example.
One damper per damper group max. 100 metres
Two dampers per damper group max. 50 metres
The IS-BUS network can be connected with
FKAR-PG 2×0.5.
Smoke detector loop 1
Network
connecon to
SUSA/KSUA
master unit
160mAT 230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM B- ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 MÖ S
G0 MÖ S
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS
EXT
DET1 DET2
A-ALARM B-ALARM
5 6
- +
1
278 9 10 11 12
34
NORM NORM OFF OFF
0L
RESET
- +
On delivery there is a jumper
over EXT and a 2.2 kΩ resistor
over -/+ on DET1 and DET2

5 / 12MANUAL
DAMPER WIRING
Safety actuator 24 VAC
(spring return)
Wiring - INDIVIDUAL Wiring - PARALLELL
160mAT 230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM
B-
ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 MÖ S
G0 MÖ S
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT DET1 DET2 A-ALARM B-ALARM
5 6
- +
1 278 9 10
11 12
34
-+
NORM NORM OFF OFF
0L
RESET
1 2 S1 S2S4 S61 2 S1 S2S4 S6
G0 MÖ S
1 2 S1 S2S4 S61 2 S1 S2S4 S6
G0 MÖ S

Fire dampers are connected as illustrated above,
with up to two dampers per damper group.
The bypass/pressure relief damper type with spring
return to the open posion is only supported if the
KSUB is used as a slave unit and the damper type is
connected as a re damper. The damper types must
not be mixed within the same damper group.
IMPORTANT!
If a single damper group is connected
in stand-alone mode, DAMPER 1 must
be used with jumper 4 ON.
Usual cable colours
1 - BLACK
2 - RED
S1 - VIOLET
S2 - RED
Not used S3 - WHITE
S4 - ORANGE
Not used S5 - PINK
S6 - GREY
160mAT 230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM
B-
ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 MÖ S
G0 MÖ S
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT DET1 DET2 A-ALARM B-ALARM
5 6
- +
1 278 9 10
11 12
34
-+
NORM NORM OFF OFF
0L
RESET
1 2 S1 S2S4 S6
G0 MÖ S
1 2 S1 S2S4 S6
G0 MÖ S
TIP
To simplify wiring, you are
recommended to use the KBOX
accessory, which contains a circuit
board with labelled terminals.

6 / 12MANUAL

160mAT 230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM B- ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 MÖ S
G0 MÖ S
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT
DET1 DET2 A-ALARM B-ALARM
5 6
- +
1 278 9 10 11 12
34
NORM NORM OFF OFF
0L
RESET
- +
CONTROL OF
EXTERNAL
UNIT
TERM. NAME DESCRIPTION
JUMPER
JUMPER POSITION
FUNCTION WITH
JUMPER ON
FUNCTION WITH
JUMPER OFF
 G0,
M,
Ö,
S
DAMPER1,
DAMPER2
Fire damper 24 V with spring
return is installed as described in
Damper wiring on page 5.
Max. 4 dampers divided between
2damper groups. Total max. 25 VA.
Damper test interval starts aer
10 hours. This happens aer every
restart.
4DAMPER 2 NOT
used
Both damper
groups used
G damper
test
Simultaneous
damper test
TDamper test
interval: 1 week
Damper test
interval: 48 hours
Air handling
unit
13,
14,
15
FAN CONTROL In normal mode, terminals
13-14 are closed and they switch
aer an A-alarm or damper
test depending on the jumper
conguraon.
Voltage-free changeover relay,
max. 5 A/250 VAC.
2Fan DOES NOT stop
in “night mode”
Fan  in “night
mode”
16 NO stop of fan
during damper test
 of fan during
damper test
F NO delay when fan
stopped
Fan stopped 30
seconds before the
damper test starts
INPUTS TERM. NAME DESCRIPTION
JUMPER
FUNCTION WITH
JUMPER ON
FUNCTION WITH
JUMPER OFF
Smoke
detector
3(-)
4(+)
DET 1 Replace exisng resistor with
smoke detector similar to UG3-0.
Max. 5 in a loop per input. The
last smoke detector is terminated
with a 2.2 kΩ resistor.
8 2 detector zones
DET 1 controls
DAMPER 1
DET 2 controls
DAMPER 2
1detector zone
Controls both
damper groups
5(-)
6(+)
DET 2
Fire alarm/
night mode
1-2 EXT Normally closed.
Acvated by a voltage-free
external circuit breaker. Controls
all funcon groups. A damper test
can take place in night mode.
1Night mode input Fire alarm input
K re
alarm reset when
EXT closes
Manual re alarm
reset
OUTPUTS

TERM. NAME DESCRIPTION
Fire alarm 7,
8,
9
A-ALARM In normal mode, terminals 8-9 are closed and they switch aer a re alarm from
EXT or DET.
Voltage-free changeover relay, max. 5 A/250 VAC.
Sum alarm 10,
11,
12
B-ALARM In normal mode, terminals 10-11 are closed and they switch aer
a detector fault/service
a damper fault and
a re alarm.
Voltage-free changeover relay, max. 5 A/250 VAC.
POWER
SUPPLY
TERM. NAME DESCRIPTION
230 VAC 50 Hz 0, L 230 V/50 Hz Connected with xed cabling and isolang switch for a 2 A group fuse.
IMPORTANT!
In stand-alone mode,
jumper H must be ON.
STAND-ALONE MODE

7 / 12MANUAL
WIRING FOR NETWORK MODE
160mAT 230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM B- ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 MÖ S
G0 MÖ S
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT
DET1 DET2 A-ALARM B-ALARM
5 6
- +
1 278 9 10 11 12
34
NORM NORM OFF OFF
0L
RESET
- +
Addressing in KSUB 0 to 31
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1
2
4
8
16
1
2
4
8
16
1
2
4
8
16
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4
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Wiring
CONTROL OF
EXTERNAL
UNIT
TERM. NAME DESCRIPTION
Fire/


G0,
M,
Ö,
S
DAMPER1,
DAMPER2
Fire or evacuaon damper 24 VAC with spring return.
Max. 4 dampers divided between 2 damper groups, total max. 25 VA.
Installed according to Damper wiring on page 5.
Damper tests are performed by the master unit.

Air handling
unit
13,
14,
15
FAN CONTROL The lowest slave unit address mirrors the funcon from master unit relay
number 1.
The next slave address mirrors the funcon from relay number 2 in the
master unit.
Voltage-free changeover relay, max. 5 A/250 VAC.
INPUTS TERM. NAME DESCRIPTION
Smoke
detector
3(-)
4(+)
DET 1 Replace exisng resistor with smoke detector similar to UG3-0. Max. 5 per
input. The last smoke detector is terminated with a 2.2 kΩ resistor.

5(-)
6(+)
DET 2
Fire alarm 1-2 EXT Normally closed and acvated by a voltage-free external circuit breaker.
Controls the enre system. The funcon only exists if detector group 1 is
acvated in the master unit. Keep the resistor in the terminal.
Network
IS-BUS
Gnd,
A,
B
IS-BUS Network connecon to the SUSA or KSUA master unit, which can ONLY be
connected to the IS-BUS. Daisy chaining between units with Gnd to Gnd,
A to A and B to B. Addressing in the KSUB is as shown in the table above.
The unit can then be congured in the master unit.
If relevant, the IS-BUS is terminated with jumper I but only for the two
most remote units in the network.
POWER
SUPPLY
TERM. NAME DESCRIPTION
230 VAC 50 Hz 0, L 230 V/50 Hz Connected with xed cabling and isolang switch for a 2 A group fuse.
IMPORTANT!
This page describes how to install the KSUB
in network mode with the SUSA or KSUA
master unit, and is not applicable to stand-
alone mode. Jumper “H” must be OFF.
NETWORK MODE
IS-BUS

8 / 12MANUAL
SPECIFICATION

IS network bus to the SUSA or KSUA master unit.
External re alarm (EXT) or night mode input.
Controls both damper groups. Terminals 1, 2.
Detector 1. Terminals 3, 4
Detector 2. Terminals 5, 6
Input for 230 V/50 Hz
Fuses
There is a 160 mAT fuse on the motherboard. The fuse
is to the right of the mains transformer. The holder is
the bayonet type. To remove the fuse, press down and
turn a quarter turn anclockwise.

Intended for wall installaon.

230 VAC, 50 Hz, 30 VA. Protected with at least 2 A.

IP65

Max. +35 °C, min. -10 °C
Weight
1.5 kg

B-alarm – voltage-free changeover contact, max.
8 A/250 V. Terminal numbers 10, 11, 12.
A-alarm – shared by all smoke detectors and EXT.
Voltage-free changeover contact, max. 8 A/250 V.
Terminal numbers 7, 8, 9.
Fan (FAN) – voltage-free changeover contact,
max. 8 A/250 V. Terminal numbers 13, 14, 15.
Damper group 1
Damper group 2
Dimensions
DET1 DET2
- +- +
160mAT 230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM B- ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 MÖ S
G0 MÖ S
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT A-ALARM B-ALARM
5 61 278 9 10 11 12
34
NORM NORM OFF OFF
0L
RESET
DET
1
DET2
- +
- +
160
mAT
230
V/
50
Hz
FAN
CONTROL
15
14
1
3
D
AMPER
2
A-
ALARM
B-
ALARM FA
N
O
N
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G
0
M
ÖS
G
0
M
ÖS
D
AMPER
1
D
PR1 DPR2 (DAMPER P
OS
ITI
O
N
)
Gnd A
B
ISBUS
EXT
T
A-ALARM
B
-ALARM
6
5
7
8
9
1
0 11 12
3
4
NO
RM
NO
RM
O
F
F
O
F
F
0
L
RESE
T
OPERATION
FAN
ERROR
ERROR
Detector error
Service detector
Damper test err.
B
ALARM
FIRE AND
SMOKE DAMPERS
1 2
RESET/TEST
(press and hold 5 s
for damper test)
On Control
Sweden
oncontrol.se
NORMAL OFF NORMAL OFF
A
ALARM
230V 50HZ 20VA
125
175 75
KSUB
CONTROL AND
MONITORING UNIT

9 / 12MANUAL
TERMINOLOGY


Fire damper with 24 VAC motor, closed by spring to the safe posion (closed).



Fire damper with 24 VAC motor, opened by spring to the safe posion (open).
Normal mode Means that venlaon dampers are open and evacuaon dampers are closed.
Night mode All damper types are closed. Used for example when the venlaon system is shut down to
save energy. The re damper is moved to the safe posion and opens when the NIGHT input
closes again. Damper tests can take place during this me.
Stand-alone mode The unit is not connected via the IS-BUS network to a master unit. It is instead completely
stand-alone and alarms are indicated via LED and the voltage-free changeover relay. The
jumper panel is used for conguraon.
Network mode The SUSA or KSUA master unit communicates all alarms, funcon tests, etc. to the slave units
via the IS-bus. Max. 32 slaves.
 This means two dampers connected to a single damper group (DAMPER). An individual damper
error will aect the NORMAL/OFF indicaon for the damper group (in network mode this
appears in the master unit).
 For installaons in stand-alone mode the jumper panel is used to congure the unit. For
installaons in network mode the jumper panel is used for slave unit addressing.

10 / 12MANUAL
DET1 DET2
- +- +
160mAT 230V/50Hz
FAN
CONTROL
15
14
13
DAMPER 2
A-
ALARM B- ALARM FAN ON
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G0 MÖ S
G0 MÖ S
DAMPER 1
DPR1 DPR2 (DAMPER POSITION)
Gnd A B
ISBUS EXT A-ALARM B-ALARM
5 61 278 9 10 11 12
34
NORM NORM OFF OFF
0L
RESET
DET
1
DET2
- +
- +
160
mAT
230
V/
50
Hz
FAN
CONTROL
15
14
1
3
D
AMPER
2
A-
ALARM
B-
ALARM FA
N
O
N
ERR
1
1
2
4
8
16
F
G
H
K
T
I
5
OPER.
G
0
M
ÖS
G
0
M
ÖS
D
AMPER
1
D
PR1 DPR2 (DAMPER P
OS
ITI
O
N
)
Gnd A
B
ISBUS
EXT
T
A-ALARM
B
-ALARM
6
5
7
8
9
1
0 11 12
3
4
NO
RM
NO
RM
O
F
F
O
F
F
0
L
RESE
T
OPERATING INSTRUCTIONS/TROUBLESHOOTING
FUNCTION DESCRIPTION
AOPERATION
(OPER.)
Green LED showing that the unit is receiving power and indicang day/night mode or
communicaon.
Constant = day mode.
Slow ashing = night mode.
Rapid ashing = communicaon via IS-BUS.
BERROR (ERR) This LED uses three dierent ashing sequences to indicate three dierent alarms.

Check that:
The terminang resistor is correct in the last detector of the loop with the problem. It
should be 2200 Ω, 0.6 W.
If the input is not used, a resistor of 2200 Ω must be installed to replace the detectors.
Break in cable
Loose contact in the detector bases
Check the wiring to the detectors.
Polarity!
(dirty smoke detector)
The indicaon is delayed by one hour to prevent false alarms. When the alarm is reset, the
delay is deacvated to make it possible to conrm immediately that the alarm has been
cleared.
Check that:
There is no dirt on one or more detectors.
Indicated by a yellow LED on the aected detector if the detector has a service alarm
funcon. Vacuum-clean or, in the worst case, replace the detector head.

Check that:
If a single damper group is connected, DAMPER 1 is used for the connecon and jumper 4 is ON.
Connected DAMPER (1, 2) groups indicate NORMAL (green).
Perform a manual (E) damper test and check that the relevant DAMPER indicates OFF
(red) within 30 seconds aer NORMAL (green) goes o. The indicaon must then return to
NORMAL within 200 seconds.
OPERATION
FAN
ERROR
ERROR
Detector error
Service detector
Damper test err.
B
ALARM
FIRE AND
SMOKE DAMPERS
1 2
RESET/TEST
(press and hold 5 s
for damper test)
On Control
Sweden
oncontrol.se
NORMAL OFF NORMAL OFF
A
ALARM
230V 50HZ 20VA
A
B
C
D
E
F
G
KSUB
CONTROL AND
MONITORING UNIT

11 / 12MANUAL
FUNCTION DESCRIPTION
CA-ALARM Both smoke detector loops are indicated using the same LED. If the LED is red, a detector has been
triggered. The associated relay is closed.
Check that:
The EXT input is jumpered or closed by an external control unit
None of the detector loops is short circuited
An alarm from a detector is indicated with a red LED on the detector
DB-ALARM A B-alarm is indicated by the red LED and the associated relay output is closed when the following
events occur:
Break in any of the detector loops
Error during funcon test
Service alarm in any of the detector loops
Damper in incorrect posion in normal mode
Wiring error
Check that:
There are no other alarms indicated by the LEDs
No damper has closed incorrectly
The dampers are wired correctly
In parcular, take care that G and M are not the wrong way round.
ERESET (TEST) RESET – press quickly to reset all alarms.
TEST – for a manual damper test, hold down the buon for longer than ve seconds. The test starts
aer you release the buon and the fan relay (FAN CONTROL) switches o. There is a congurable
delay before the damper test to reduce any duct pressure or to allow the reheater to cool.

Unwanted locking can take place between the KSUB and the air handling unit in response to a
night mode signal (from the air handling unit) unless jumper 2 is ON.
FFAN
CONTROL
Normal mode for the air handling unit is indicated with the green FAN CONTROL LED when the
relay is closed 13-14.
GDAMPER 1,
DAMPER 2
Indicates the end posion of the safety actuator for the relevant damper group DAMPER 1, 2 (DPR).

This means that the venlaon damper (re damper) is in the open blade posion.
The evacuaon/pressure relief/bypass damper is in the closed blade posion (network
mode only).

This means that the venlaon damper (re damper) is in the closed blade posion.
The evacuaon/pressure relief/bypass damper is in the open blade posion (network mode only).
If two dampers are connected in parallel in the same damper group, the indicaon is the same for
both dampers.

Check that:
There are no other alarms on the front panel
The damper motor is connected correctly.
A manual reset is required aer an automac funcon test.
The “fan lock” output has probably been connected to the wrong input in the venlaon system,
which has locked itself as a result.

12 / 12MANUAL
PROFCON AB
Victor Hasselblads gata 9
421 31 Västra Frölunda
Sweden
Tel: [phone]
Web: oncontrol.se
On Control is a registered trademark belonging to Profcon AB


If this symbol appears on the product or its packaging, the product must not be treated as
household waste. Instead, it must be sent to a collecon point that recycles electrical and
electronic equipment. By making sure this product is correctly processed, you will help to
prevent the negave impact on the environment and on human health that could result
from inappropriate waste handling. Recycling helps to conserve natural resources. To nd
out more about recycling this product you can contact your local authority, your cleaning
contractor or the dealer you purchased the product from.
v7.01