Converteam GEMTEQ I/O GEM80 User manual

GEM80 GEMTEQ I/O
Series Controllers
Publication No. T2031En Rev.02 (10/10)
Technical Manual

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GEMTEQ I/O Scope
GEM80
GEMTEQ I/O
Technical Manual
Publication No. T2031En
Rev.02 (10/10)
GEMTEQ I/O Technical Manual (T2031En) Page iii
Rev.02 (10/10)

Scope GEMTEQ I/O
Acknowledgement
Issue Information
Publication T2031En Issue 1 (09/10)
Manufacturer
Converteam UK Ltd.
West Avenue,
Kidsgrove,
Stoke-on-Trent,
Staffordshire,
ST7 1TW
England.
Tel: [phone]
Fax: [phone]
e-mail: product.service-u[email protected]
© CONVERTEAM UK - 2010 - Publication No. T2031En Issue 1 (09/10)
The logo CONVERTEAM and their frameworks are trademarks and service trademark applications of
Converteam UK.
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GEMTEQ I/O Scope
SAFETY INSTRUCTIONS
Care has been taken with the design of this product to ensure that it is safe. However, in common with all
products of this type, misuse can result in injury or death. Therefore, it is very important that the
instructions in this manual and on the product are observed during transportation, commissioning,
operation, maintenance and disposal.
This technical manual should be regarded as part of the product. It should be stored with the product and
passed on to any subsequent owner or user.
Local safety laws and regulations must always be observed.
Persons working on the product must be suitably skilled and should have been trained in that work for
these products.
The product is a component designed for incorporation in installations, apparatus and machines.
The product must not be used as a single item safety system. In applications where maloperation of the
product could cause danger, additional means must be used to prevent danger to persons.
Product approvals and certifications will be invalidated if the product is transported, used or stored outside
its ratings or if the instructions in this manual are not observed.
In the European Union:
Products within the scope of the Low Voltage Directive, 2006/95/EC as amended are CE marked.
The product complies with the essential protection requirements of the EMC directive 2004/108/EC as
amended, when installed and used as described in this manual. The requirements of the EMC Directive
should be established before any installation, apparatus or machine which incorporates the product is
taken into service.
A machine should not be taken into service until the machine has been declared in conformity with the
provisions of the Machinery (Safety) Directive, 98/37/EEC.
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Scope GEMTEQ I/O
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GEMTEQ I/O Scope
Scope
This publication provides details of the GEM80 GEMCAN I/O Scanner module and GEMTEQ I/O structure,
which is a distributed I/O system for GEM80-500 controllers. An overview of the product and its features
and specification are included in this publication as well as details to enable system Configuration,
Programming, Installation and Commissioning, Maintenance and Fault Finding to be carried out.
The host GEM80 controller Technical Manual should be read in conjunction with this GEMTEQ I/O
Technical Manual. This publication (T2031En) should be regarded as part of the GEMTEQ I/O product. It
should be retained for the life of the product and passed on to any subsequent owner or user.
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GEMTEQ I/O Contents
CONTENTS
Section Page
Acknowledgements.......................................................................................................................................... ii
Issue Information .............................................................................................................................. ii
Safety Instructions ........................................................................................................................... iii
Scope................................................................................................................................................v
Contents ......................................................................................................................................... vii
1. INTRODUCTION.................................................................................................................... 1-1
1.1 THE GEM80 GEMTEQ I/O SYSTEM........................................................................... 1-1
1.2 NETWORK OVERVIEW............................................................................................... 1-2
1.2.1 GEMCAN I/O Scanner............................................................................................ 1-2
1.2.2 GEMTEQ I/O Modules............................................................................................ 1-2
1.3 COMPATIBILITY WITH OTHER GEM80 PRODUCTS ................................................ 1-2
1.4 ASSOCIATED PUBLICATIONS................................................................................... 1-3
2. INTRODUCTION.................................................................................................................... 2-1
2.1 INTRODUCTION TO CAN NETWORKS...................................................................... 2-1
2.2 DATA EXCHANGE TO THE HOST CONTROLLER .................................................... 2-2
3. GEM80 GEMCAN NETWORK............................................................................................... 3-1
3.1 INTRODUCTION.......................................................................................................... 3-1
3.2 GEMCAN I/O SCANNER MODULE ............................................................................. 3-1
3.3 GEMCAN NETWORK CONFIGURATIONS................................................................. 3-3
3.3.1 Slave ...................................................................................................................... 3-4
3.3.2 Standard Master..................................................................................................... 3-5
3.3.3 Redundant Master.................................................................................................. 3-6
3.3.4 Change-Over Master.............................................................................................. 3-7
3.4 DATA EXCHANGE WITH HOST CONTROLLER ........................................................ 3-7
3.5 STATES OF THE HOST GEM80 CONTROLLER........................................................ 3-9
4. GEMCAN I/O SCANNER CONFIGURATION........................................................................ 4-1
4.1 INTRODUCTION.......................................................................................................... 4-1
4.2 GEMCAN I/O SCANNER CONFIGURATION DATA.................................................... 4-1
4.2.1 Validity Flag............................................................................................................ 4-3
4.2.2 Node ID .................................................................................................................. 4-3
4.2.3 Baud Rate .............................................................................................................. 4-4
4.2.4 Port Mode............................................................................................................... 4-4
4.2.5 Master Changeover Time (mS) ............................................................................. 4-5
4.2.6 Maximum Input Delay Time (mS) .......................................................................... 4-6
4.2.7 Maximum Output Delay Time (mS) ....................................................................... 4-6
4.2.8 Split Offset.............................................................................................................. 4-6
4.2.9 Sync Period (mS) .................................................................................................. 4-6
4.2.10 Node Guard Period (mS)....................................................................................... 4-7
4.2.11 Configuration of Optional Diagnostics Data ........................................................... 4-7
5. GEMCAN SPECIAL FUNCTION............................................................................................ 5-1
5.1 INTRODUCTION.......................................................................................................... 5-1
5.2 T114 CANCMD SPECIAL FUNCTION........................................................................ 5-2
5.2.1 Control Language................................................................................................... 5-2
5.2.2 Status Word (Zm) and Rung Output (Q)................................................................. 5-3
5.2.3 Y Rung Input – Module, Port & Node ID Selection................................................. 5-4
5.2.4 X Rung Input - Command....................................................................................... 5-4
6. GEMTEQ I/O MODULES ....................................................................................................... 6-1
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Contents GEMTEQ I/O
6.1 INTRODUCTION...........................................................................................................6-1
6.2 GEMTEQ I/O MODULES ..............................................................................................6-1
6.2.1 24 V d.c 16-way Input Module, Normal/Inverse Logic (9730) .................................6-1
6.2.2 24 V d.c., 0.5A, 16-way Output Module (9731) .......................................................6-1
6.2.3 110 V a.c. 16-way Input Module (9732) ..................................................................6-1
6.2.4 110 V a.c., 1A, 16-way Output Module (9733) ........................................................6-2
6.2.5 8 In / 8 Out Combination Analogue Module (9734).................................................6-2
6.2.6 Relay, 3A, 16-way Output Module (9735) ...............................................................6-2
6.2.7 4 Channel Counter Module (9736)..........................................................................6-2
6.2.8 16 Input / 8 Output Combination Analogue Module (9737).....................................6-2
6.3 MODULE CONFIGURATION........................................................................................6-3
6.3.1 Node ID ...................................................................................................................6-3
6.3.2 Baud Rate ...............................................................................................................6-4
6.4 CONNECTIONS............................................................................................................6-4
6.4.1 CAN Network Connections .....................................................................................6-4
6.4.2 Power Supply Connections .....................................................................................6-5
6.4.3 Plant I/O Connections .............................................................................................6-5
6.5 MODULE DIAGNOSTICS .............................................................................................6-6
6.5.1 Power Supply LEDs ................................................................................................6-6
6.5.2 OK LED ...................................................................................................................6-6
6.5.3 Communications LEDs............................................................................................6-6
6.6 APPLICATION CONFIGURATION DATA.....................................................................6-7
6.6.1 Input Filter Time ......................................................................................................6-7
6.6.2 PDO Silence Time...................................................................................................6-7
6.6.3 Freeze/Fallback.......................................................................................................6-7
6.6.4 Analog Input – Voltage or Current Input Mode........................................................6-8
6.6.5 Analog Input – 0-20mA or 4-20mA Input Mode.......................................................6-8
7. INSTALLATION AND COMMISSIONING ..............................................................................7-1
7.1 INTRODUCTION...........................................................................................................7-1
7.1.1 Unpacking and Checking the Consignment ............................................................7-1
7.1.2 What to do if something is missing or damaged .....................................................7-1
7.2 STORING GEM80 EQUIPMENT BEFORE INSTALLATION ........................................7-2
7.2.1 Environmental Conditions and Protection ...............................................................7-2
7.3 SITE REQUIREMENTS ................................................................................................7-2
7.3.1 Protection of Equipment from Static Damage .........................................................7-2
7.4 COMMISSIONING GUIDANCE ....................................................................................7-3
7.4.1 Preparation..............................................................................................................7-3
7.4.2 Documents Required ..............................................................................................7-3
7.4.3 Handling Precautions During Setting Up of Equipment ..........................................7-3
7.4.4 Radio Frequency Interference (RFI) .......................................................................7-4
8. MAINTENANCE AND FAULT FINDING.................................................................................8-1
8.1 GENERAL GUIDANCE FOR MAINTENANCE .............................................................8-1
8.2 FAULT TABLE DATA....................................................................................................8-1
8.2.1 Module P-Table Configuration Data Errors .............................................................8-2
8.2.2 Communications Statistics ......................................................................................8-4
8.2.3 Node Presence .......................................................................................................8-5
8.3 DIAGNOSTICS DATA...................................................................................................8-5
8.3.1 Node Data (Px+23-24, Px52-P53) ..........................................................................8-5
8.3.2 Input PDO Fault Data..............................................................................................8-6
8.3.3 Output PDO Fault Data ...........................................................................................8-7
8.4 REPAIRS TO GEM80 EQUIPMENT.............................................................................8-8
8.5 FAULT FINDING BACK-UP AND MODULE REPAIR SERVICE ..................................8-8
8.6 DISPOSAL ....................................................................................................................8-9
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APPENDIX A GEM80-500 GEMCAN I/O SCANNER : MODULE 1 DATA SUMMARY............1
Rev.02 (10/10)