Cornelius 300026000 User manual

IMI Cornelius Inc. 1982-88 Revised: February 17, 1988
August 23, 1982
300099001
IMI CORNELIUS INC.
One Cornelius Place
Anoka. MN 55303-6234
Telephone [phone]
Facsimile (612) 422–3246
INSTALLATION KITS (P/N 300025000), (P/N 300025200),
(P/N 300026000), (P/N 300026200), (P/N 300388000) AND
(P/N 300388200) ON PRESSURIZED LIQUID-BASE
BEVERAGE DISPENSERS
Read and understand these instructions thoroughly before installing this kit. Retain these instructions as part of
your Service Manual.
NITROGEN GAS
CHECK VALVE
NITROGEN GAS
CYLINDER
DISPENSER
CONCENTRATE
TANK
WATER INLET
LINE CONNECTION
QUICK
DISCONNECT (2)
1
3
3
45
1
FIGURE 1. ONE-FLAVOR INSTALLATION KIT (P/N 300025000 OR P/N 300025200)

300099001 2
NITROGEN GAS
CHECK VALVE (2)
NITROGEN GAS
CYLINDER
DISPENSER
CONCENTRATE
TANK (2)
WATER INLET
LINE CONNECTION
QUICK
DISCONNECT (4)
1
3
3
45
6
1
2
12
FIGURE 2. TWO-FLAVOR INSTALLATION KIT (P/N 300026000 OR 300026200)
NITROGEN GAS
CHECK VALVE (4)
NITROGEN GAS
CYLINDER
GEMINI TWO-FLAVOR
DISPENSING VALVE (2)
DISPENSER
CONCENTRATE
TANK (4)
WATER INLET
LINE CONNECTION
QUICK
DISCONNECT (8)
1
3
3
3
3
4
4
5
6
1234
1234
FIGURE 3. FOUR-FLAVOR INSTALLATION KIT (P/N 300388000 OR P/N 300388200)

3300099001
Kits Part Numbers and Their Part Quantities
Item-
No. Part No. Name 300025000 300025200 300026000 300026200 300388000 300388200
1 183405000 Nitrogen Gas Regulator
Ass’y 111111
2 183301100 Check Valve 11––––
3 178025100 Tapered Gasket, White 335599
4 176090136 Gas Line Ass’y (with ball-
lock quick disconnect) 1–2–4–
178151136 Gas Line Ass’y (with pin-
lock quick disconnect) –1–2–4
5 176103148 Product Line Ass’y (with
ball-lock quick discon-
nect)
1–2–4–
178150148 Product Line Ass’y (with
ball-lock quick discon-
nect)
–1–2–4
6 183302100 Manifold Ass’y ––11––
183304100 Manifold Ass’y –––––1
IMPORTANT: Only qualified personnel should install this kit.
1. Unpack and inspect kit. Make sure all items are present and in good condition.
2. One Flavor Kit. (see Figure 1)
Install CHECK VALVE (item 2) in NITROGEN GAS REGULATOR ASS’Y (item 1) outlet. Use pipe thread
sealing compound to seal connection.
Two and Four–Flavor Kits. (see Figure 2 or 3)
Install MANIFOLD ASS’Y (item 6) in NITROGEN GAS REGULATOR (item 1) outlet. Use pipe thread seal-
ing compound to seal connection.
3. One-Flavor Kit. (see Figure 1)
A. Connect GAS LINE ASS’Y (item 4) to check valve installed in nitrogen gas regulator assembly. Seal
connection with TAPERED GASKET, WHITE (item 3).
B. Route, but do not connect, other end of gas line with quick disconnect on its end to concentrate tank
location.
C. Connect PRODUCT LINE ASS’Y (item 5) to 1/4-inch flare (7/16-20) concentrate inlet fitting on back of
dispenser. Seal connection with TAPERED GASKET, WHITE (item 3).
D. Route other end of product line, with quick disconnect on its end, to concentrate tank location.

300099001 4
Two and Four-Flavor Kits. (see Figure 2 or 3)
E. Connect GAS LINES ASSEMBLIES (item 4) to check valves on manifold assembly installed in nitro-
gen gas regulator assembly outlet. Seal connections with TAPERED GASKETS, WHITE (item 3).
F. Route, but do not connect, other ends of gas lines with quick disconnects on their ends to concentrate
tanks location.
G. Connect PRODUCT LINES ASSEMBLIES (item 5) to 1/4-inch flare (7/16-20) concentrate inlet fittings
on back of the Dispenser. Seal connections with TAPERED GASKETS, WHITE (item 3).
H. Route other ends of product lines, with quick disconnects on their ends, to concentrate tanks location.
4. Connect nitrogen gas pressure regulator and lines assembly to nitrogen gas cylinder as instructed in Ser-
vice Manual provided with the Dispenser.
5. Complete Dispenser installation as instructed in Service Manual provided with the Dispenser.
IMPORTANT: Nitrogen gas check valves (see applicable Figure 1, 2, or 3) must be inspected and
serviced at least once a year as instructed in Service Manual provided with the Dispenser.