Cornelius VIPER 4 FLAVOR User manual

Viper 4 Flavor Plumbing Installation Instructions
© 2008-2014, Cornelius Inc. - 1 - Publication Number: 629096929INS
INSTALLATION INSTRUCTIONS
SAFETY INSTRUCTIONS
!
WARNING:
Before starting installation, read and understand all safety label and warnings on the machine. Also review and
understand all safety instructions in the owners, installation and service manuals.
Failure to comply could result in serious injury, death or damage to the equipment.
QUALIFIED SERVICE PERSONNEL
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit.
All wiring and plumbing must conform to national and local codes. Failure to comply could
result in serious injury, death or equipment damage.
SAFETY PRECAUTIONS
This unit has been specifically designed to provide protection against personal injury. To ensure continued
protection observe the following:
!
WARNING:
Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all
power is off to the unit before performing any work.
Failure to comply could result in serious injury, death or damage to the equipment.
!
CAUTION:
Always be sure to keep area around the unit clean and free of clutter.
Failure to keep this area clean may result in injury or equipment damage.
Revision Date: April 1, 2014 www.cornelius.com Revision: F

Viper 4 Flavor Plumbing Installation Instructions
Publication Number: 629096929INS - 2 - © 2008-2014, Cornelius Inc.
VIPER 4 FLAVOR PLUMBING
The following instructions should be used for installation of the CO2, Water and Syrup plumbing for a Viper 4 Flavor
FCB unit at a maximum distance of 50 feet from the unit. Prior knowledge of the FCB Installation/Service Manual is
necessary before attempting the installation.
CART INFORMATION AND MOUNTING
The Viper unit may be mounted on a mobile cart (Cornelius part no. 620043075 for 2-barrel unit, 620053990 for 3-
barrel unit and 620046556 for 4-barrel unit) which allows some movement of the unit for service and cleaning.
There are four captive nuts on the bottom of the Viper to accommodate four 3/8-16 bolts. These bolts must be
installed to secure the unit to the cart.
These carts are also designed with movable wheels that act as outriggers to provide stability to the unit when it is
being moved.
!
WARNING:
The above listed mounting bolts must be installed and the wheels extended and locked in the outboard position
prior to moving the unit.
Failure to comply could result in serious injury, death or equipment damage.
Parts List
Table 1.
Part No. Description Quantity UOM
08859 Tie Cable, 11” Std. Dennison 10 ea
174292000 Tubing Flexcor 375 X 610 200 ft
174478000 Tubing Flexcor 265 X 465 500’/Ctn. 100 ft
174480000 Tubing Flexcor 500 X 777 500’/Ctn. 50 ft
178025100 Gasket, 1/4 Male Flare Fitting 2 ea
309852000 Clamp OETR 669 Open Stpls #17.0 20 ea
312926000 Clamp OETR 484 Open Stpls #12.3 25 ea
319681000 Clamp OETR 826 Open Stpls #21.0 5 ea
47538008 Fitting, Barb, 1/2 X 3/4 MPT BR 1 ea
113375000 Tubing, Vinyl .375 X .625 Transparent 24 ft
50418 Bag, Plastic 1 ea
620804846 S-Crtn 24 X 24 X 16 1 ea
620807202 Bag, Plastic 10 X 13 Ziplock, 2 mil 1 ea
629096929INS Manual Installation Kit, 4 Flavor Plumbing 1 ea
77010100 Nut, Swivel 7/16-20 BRNI 2 ea
77010400 Fitting, NIPL 265 Tube 1/4FL Nut SS 2 ea
77060100 Fitting, C-Barb 1/4 (3) SS 1 ea
77060200 Fitting, C-Barb 1/4 (4) SS 1 ea

Viper 4 Flavor Plumbing Installation Instructions
© 2008-2014, Cornelius Inc. - 3 - Publication Number: 629096929INS
Tools Required
• Adjustable Wrench
• Oetiker Pliers
• Tube Cutters for Beverage Tubing
Additional Items Required
• BIB Disconnects
• BIB Pumps
• BIB Rack
• CO2Regulators
• Water Filter
Refer to 620043090INS for Cornelius part numbers of Additional Items in list above.
Requirements
Viper
CO270-75 psig at the unit
Water25 psig minimum flowing pressure at the unit with 2.5 gallons per minute flow rate (150gph) per 4 barrels. If
the flowing pressure and flow rate are less than specified, a water pressure booster is required. See note below.
Syrup60-70 psig CO2to pumps.
ClearancesRefer to Installation/Service Manual
Water Requirement Note: When testing the water supply to the FCB machine the installer must take into consider-
ation the total potential water demand that may be placed on the store water supply by all equipment within the
store.
Equipment such as fountain dispensers, icemakers, coffee brewers, and juice dispensers typically draws water
from a common source/filter system. The FCB machine must be supplied with water to the specification above at all
times, even when any of the other equipment is drawing water. If the operation of the other appliances reduces the
flow rate of water to this FCB unit below 2.5gpm (150gph), add the required water booster.
!
WARNING:
Secure the CO2cylinder in an upright position with a safety chain to prevent it from falling over and causing per-
sonal injury and property damage.
CO2(CARBON DIOXIDE) WARNING
!
DANGER:
CO2displaces oxygen. Strict attention MUST be observed in the prevention of CO2gas leaks in the entire CO2and
soft drink system. If a CO2gas leak is suspected, particularly in a small area, IMMEDIATELY ventilate the
contaminated area before attempting to repair the leak. Personnel exposed to high concentrations of CO2gas
experience tremors which are followed rapidly by loss of consciousness and DEATH.
NOTE: Tubing, hoses, and cabling may be routed from beneath or in back of the Viper FCB unit. It
may be necessary to make a penetration in the counter or wall to accommodate the desired instal-
lation.
NOTE: If the syrup lines will be routed in an area that will see temperatures less than 55°F the lines
must be insulated.

Viper 4 Flavor Plumbing Installation Instructions
Publication Number: 629096929INS - 4 - © 2008-2014, Cornelius Inc.
FCB Unit
CO2 Supply
BIB Syrup
BIB Syrup
BIB Pump
C
E
D
A
F
Regulator
B B
Water Filter
Connections
Tubing
1/2 Inch Beverage Tubing
3/8 Inch Beverage Tubing
1/4 Inch Beverage Tubing
3/8 Inch Tygon Tubing
A
B
C
D
E
F
1/2 Inch Hose Barb to 3/4 NPT
1/4 Inch Female Flare Nut
Direct Connection to Syrup
Outlet on Syrup Pump
Direct Connection to CO2
Inlet on Syrup Pump
Direct Connection to Syrup
Inlet on Syrup Pump
¼ Inch Tee Barb
Water Inlet
Syrup Line 1 Syrup Line 2
CO2 Inlet
BIB Syrup
BIB Syrup BIB Pump
C
E
D
G
Max 6 Feet
BIB Pump
C
E
D
BIB Pump
C
E
D
Syrup Line 3 Syrup Line 4
G¼ Inch Cross Barb