Cornelius Enduro 300 BC Setup guide

ILLUSTRATED PARTS LIST
ENDURO-300 BC
Publication Number: 92059IPL
Revision Date: October 10, 2011
Revision: D
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi-
ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the per-
son(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is sub-
ject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per-
sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper-
ating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con-
tact:
www.cornelius.com
800-238-3600
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Cornelius.
Printed in U.S.A.

Enduro–300 BC Illustrated Parts List
Publication Number: 92059IPL - 1 - © 2004-2011, IMI Cornelius Inc.
CABINET
Figure 1.

Enduro–300 BC Illustrated Parts List
© 2004-2011, IMI Cornelius Inc. - 2 - Publication Number: 92059IPL
Item
No. Part No. Name Item
No. Part No. Name
1 21491 Slide, Gate 28 53011 Elbow, Cold Plate Drain
2 22081R Restrictor, Gate 29 **51859 Shaft Seal, Agitator Motor
3 27107 Retainer, Lever, Ice Disenser 30 52876 Gasket, Motor Shaft
4 **29303R Plate, Moter Mount 31 ***51908 Plug, 120 Volts Models Only
5 15213 Agitator Ass’y, Left 32 51891 Gasket, Gate
6 29483 Cover, Rear 33 620500901 Ice Chute
629080209 Panel Ass’y, Lower (For Drip Tray
Cold Plate Models) 34 53168 Cover, Ice Chute
7
629080211 Panel Ass’y, Lower (For Cold Plate
“Z” without Drip Tray Models) 35 53241 Access Cover (Cold Plate Models
Only)
620044541 Panel Ass’y, Lower (For Drip Tray
Non-Cold Plate Models) 36 53185 Disk, Agitator
15601 Panel Ass’y, Lower Z (Without Drip
Tray Non-Cold Plate Models) 52937 Merchandiser Black
8 15196 Extension, Drip Tray
37
52952 Merchandiser, Gray
9 29507 Bracket, Motor Support 620011504 Merchandiser, S.S.
10 Contact
Sales Panel Cold Plate/Faucet Ass’y 620033201 Merchandiser, S.S. (For Medallion)
11 15214 Agitator, Right 38 52943 Lens, Inner
12 10145 Pin, Mounting Drip Tray
39
53230 Drip Tray, Insulated, Black
15500 Dispense Lever, Short (Cup Acti-
vated) 53229 Drip Tray, Insulated, Gray
13 15488 Dispense Lever, Long (Cup Acti-
vated)
40
53135 Lid, Upper Dispenser, Black
15502 Push Lever, Ice Dispense 53137 Lid, Upper Dispenser, Gray
14 15218 Plate, Motor Mounting
22
53339 Hopper Cabinet Ass’y, Insulated (Cold
Plate Models)
15 29667 Support, Product Lines 53342 Hopper Cabinet Ass’y, Insulated (Ice
Only, B Models)
16 53136 Lid, Lower 42 71089 Shoulder Screw, No. 8-32
17 29493 Bracket, Motor Mounting 43 52967 Plug
18
30794 Agitator Motor Heater, 120V 44 52972 Clip, Flush, Nylon, White
32826 Agitator Motor Heater, 220-240V 45 53236 Cover, Insulated (Cold Plate Models
Only)
19 30895 Switch, Dispense 46 70016 Hex Nut, No. 10-32, S.S.
20 31007 Boot, Switch 47 70017 Hex Nut, No. 10-32, S.S.
21 31622 Bulb, Florescent 48 **70018 Hex Nut, 1/4-20, Keps
22 **620307901 Agitator Motor, 120V 49 **70048 Washer, .255 I.D.
**620307902 Agitator Motor, 220-240V 50 70056 Washer, Flat, .219 I.D., No. 10, S.S.
23 32954 Solenoid Ass’y, 120V 51 70067 Washer, Flat, .218 I.D.
33409 Solenoid Ass’y, 220-240V 52 70076 Hex Nut, No. 8-32
24 620304001 Electrical Box Ass’y, 220-240V (B &
BCModels) 53 70171 Machine Screw, Phil Truss Hd., No. 8-32 By 3/8-In. Long
25
620304201 Electrical Box Ass’y, 120V (B & BC
Models) 54 70178 Machine Screw, Phil Truss Hd.,
No. 8-32 By 1/2-In. Long
620303901 Electrical Box Ass’y, 120V (Ice Only) 55 70204 Sheet Metal Screw, Phil Truss Hd.,
No. 8 By 1/2-In. Long
26 15811 Baffle, Center 56 41459 O–Ring
27 15437 Baffle, Side 57 70250 Machine Bolt, Phil Truss Hd, 1/4-20 By
1/2-In. Long

Enduro–300 BC Illustrated Parts List
Publication Number: 92059IPL - 3 - © 2004-2011, IMI Cornelius Inc.
NOTE: * Not Shown
** Parts Included in Agitator moter kit
***For 220-240V Models, 51908 Plug Replaced by 620303001 Push-Button Switch Actuator and 620303002
switch block
58 **70260 Machine Bolt, Phil Rd Hd., 1/4-20
By1-In. Long 69 **70993 Retainer, 1/4-Turn
59 Contact
Sales Graphics 70 **70994 Stud, Wing Hd, 1/4-Turn
60 70341 Spring, (Agitator Motor Heater) 71 70456 Pop Rivet
61 620701601 Sheet Metal Screw, No. 10 By 1/2-
In.Long 72 71038 Cup Rest
62 70478R Clip, Pushon 73 71010 Washer, No. 8, Captivating
63 70555 Machine Screw, Phil Truss Hd., No.8-
32 by 2 5/8-In. Long
*74 51288 Adapter, 1-In. Barb By 3/4-MPT (For
Drip Tray Drain)
64 70750 Hose Clamp, Screw *75 50952 Adapter, 3/4-Soc By 3/4-FPT (For Drip
Tr ay D r a i n )
65 71006 Machine Screw, Phil Truss Hd., No.
8-32 by 2 1/4-In. Long *76 51774 Tube, Drip Tray Drain, 1-In. I.D.
66 70847 Spacer, Dispense Switch *77 620702201 Brush, Cold Plate Cleaning
67 70959 Nutsert, No. 8-32
68 70992 Receptacle, 1/4-Turn

Enduro–300 BC Illustrated Parts List
© 2004-2011, IMI Cornelius Inc. - 4 - Publication Number: 92059IPL
GATE SOLENOID ASSEMBLY
Figure 2.
Z-STYLE COLD PLATE DRAIN
Figure 3.
Item
No. Part No. Name
1 28173 Arm, Gate Lift
2 50754 Bearing, Gate Arm
332957 Solenoid, 120V
33397 Solenoid, 220-240V
4 28172 Plate, Solenoid Mounting
5 50752 Isolator
6 70015 Hex Nut, No. 10-32
7 51689 Locktite
8 70162 Screw, No. 8-32 By 1/4-In. Long
9 50705 Tie Cable
10 70165 Screw, No. 8-32 By 5/8-In. Long
11 71007 Spring, Solenoid Arm
12 51348 Spacer
13 70067 Lockwasher, No. 10
14 70057 Lockwasher, No. 10
15 70052 Flatwasher, No. 8
Item
No. Part No. Name
170750 Hose Clamp
2 53170 Drain Tube
3 51280 Elbow
4 53293 Coupler
5 50278 Drain Tube
6 51295 Tee

Enduro–300 BC Illustrated Parts List
Publication Number: 92059IPL - 5 - © 2004-2011, IMI Cornelius Inc.
ELECTRICAL BOX ASSEMBLY
Figure 4.
Item
No Part No. Name Item No Part No. Name
1 620023001 Box, Electrical
9
620314803 Timer, Agitation, 120V
2
30514 Clamp, Capacitor, 120V 620314802 Timer, Agitation, 220-240V
620308102 Clamp, Capacitor, 220-240V 10 620307301 Filter, Power Line, 220-240
3
30774 Capacitor, 120V (Agitator Motor) 11 620302201 Socket, Starter
620308101 Capacitor, 220-240V (Agitator Motor) 12 32244 Terminal Strip, 220-240V
4
30995 Power Cord, 120V
13
32682 Transformer, 120V
620302901 Power Cord, 220-240V 32829R Transformer, 220-240V
5 31107 Terminal Block 14 620302101 Holder, Lamp
6 Item Not Used 15 620304601 Varistor, 220-240V
7
31620 Starter 110V 16 620023101 Panel, Reflector
620054076 Starter 230V
8
31621 Ballast, 120V
33662 Ballast, 220-240V

Enduro–300 BC Illustrated Parts List
© 2004-2011, IMI Cornelius Inc. - 6 - Publication Number: 92059IPL
COMPONENTS FOR FLAVOR UNITS
Figure 5.
NOTE: * NOT SHOWN
Item
No. Part No. Name
1 2487 Flow control assembly
2 620709068 Fitting elbow barb
3 620046335 Retainer valve
4 319941000 Screw tr 08–32 hxws
5 620718932 Fitting 90 swivel 1/8 barb
6 620715821 Inner nozzle
7 620052029 Nozzle bracket 1xx
8 620314823 PC Board
*9 620313657 Jumper PCB to keypad 4 fl
620313658 Jumper PCB to keypad 2 fl
*10 620316443 Harness solenoid 4 fl
620316442 Harness solenoid 2 fl
*11 770000119 Tubing syrup 1/8 id
12 50299 Tubing bev 265 id x 465 od
13 77040700 Fitg splicer 1/4 x 3/8
14 620313239 Membrane switch 4 button
15 620516527 Housing – keypad/nozzle
16 1945 Outer nozzle
17 620519215 Merch FlavorBlast, ED300 blk
620519218 Merch FlavorBlast, ED300 gry
18 620920068 Graphic FlavorBlast, ED300
19 620709313 Ice lever FlavorBlast, push bar

Enduro–300 BC Illustrated Parts List
Publication Number: 92059IPL - 7 - © 2004-2011, IMI Cornelius Inc.
WATER MANIFOLD ASSEMBLY
Figure 6.
NOTE: * NOT SHOWN
Item
No. Part No. Name
1 620407726 Manifold Flex
2 620709065 Fitg Elbow 1/2 X 3/8 Brb
2A 100057 O–ring
3 70204 Screw Sm #8 X 1/2
4 620519005 Plug 3/8 w/O–ring
5 620709066 Fitg Straight 3/8 X 1/4 Brb
6 620046316 Retainer Clip
7 620706632 Screw TRPH # 8–18 X 2 Waxed
* 620711913 Insulation Block, RH
* 620711914 Insulation Block, LH
* 620715408 Hook and Loop Fastener

IMI Cornelius Inc.
www.cornelius.com