Cornelius Quantum 45200001 Setup guide

®
QUANTUM SERIES JUICE DISPENSER
IPL Manual
l
Release Date: April 25, 2001
Publication Number: 720901120IPL
Revision Date: January 23, 2011
Revision: B
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible
contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s)
working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and
mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and con-
struction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject
to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6)
alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons
to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating,
cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with
the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed
which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con-
tact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
Printed in U.S.A.

Quantum Series Juice Dispensers Illustrated Parts List
© 2002-2011, IMI Cornelius Inc. - 1 - Publication Number: 720901120IPL
GENERAL ASSEMBLY
Figure 1. General Assembly

Quantum Series Juice Dispensers Illustrated Parts List
Publication Number: 720901120IPL - 2 - © 2002-2011, IMI Cornelius Inc.
Table 1. General Assembly
Item
No. Part No. Name
1 0720405 Nut 1/4-20
2 0730202 Washer No. 10 Split Lock
3
0706903
07061002
Screw No. 10-32 X1/2” TH SS 115V 60
HZ
Screw N0. 10 X 5/8” HHWF230 50HZ
4 07344 Bushing Snap 3000 & 4000 Series
5 45366 Brkt and Tube Drain 3000 & 4000 Series
6 0733904 Bushing Snap
7
45107
7245669
45408
Cover Electrical Box 1000 & 2000
Series
Cover Electrical Box 3000 Series
Cover Electrical Box 4000 Series
8
45159001
45667100
45459100
Panel Splash 1000 and 2000 Series
Panel Splash 3000 Series
Panel Splash 4000 Series
9
45003
31525037
45123
48808001
Nozzle Mixer O-Ring Assembly
O-Ring 0.739 ID
Mixer Static
Nozzle Mixing
10 470725 Plug Button
11
45354
45241
45390
45470
Door Assem 1000 Series(see Fig. 8)
Door Assem 2000 Series (see Fig. 8)
Door Assem 3000 Series (see Fig. 8)
Door Assem 4000 Series (see Fig. 8)
12
7245550
45296006
45394005
45481006
Cover Assem 1000 Series (see Fig. 10)
Cover Assem 2000 Series (see Fig. 10)
Cover Assem 3000 Series (see Fig. 10)
Cover Assem 4000 Series (see Fig. 10)
13
309852000
77060900
49034
Client 1000, 2000 & 3000 Series
Fitting T-Barb 3/8 1000, 2000 & 3000
Series
Tube 1000, 2000 & 3000 Series
14 45439 Nylon Washer
15 Refrigeration Assembly (see Fig. 2)
16 Cabinet Assembly (see Fig. 3)
17
45115
45215
45215001
45315
Platform Assembly 1000 Series (see
Fig. 4)
Platform Assembly 115 V 60 HZ, 2000
& 4000 Series (see Fig. 4)
Platform Assembly 230V 50 HZ, 2000 &
4000 Series (see Fig. 4)
Platform Assembly 115V 60HZ, 3000
Series (see Fig. 4)
18
45129001
45129100
45678100
45430100
Drip Tray, 1000 Series
Drip Tray, 2000 Series
Drip Tray, 3000 Series
Drip Tray, 4000 Series
19
45155001
45255003
45677003
45455003
Cup Rest, 1000 Series
Cup Rest, 2000 Series
Cup Rest, 3000 Series
Cup Rest, 4000 Series
20
45158
45117
45317
45417
Shelf, 1000 Series
Shelf, 2000 Series
Shelf, 3000 Series
Shelf, 4000 Series
21 45444 Strap
22 Electrical Box Assembly (see Fig. 12)
23
45151
45666
45451
Bracket, Water Coil 1000 & 2000 Series
Bracket, Water Coil 3000 Series
Bracket, Water Coil 4000 Series
24
46546
45152
Arm Assembly
Bracket Assembly Drip Tray 1000 Series
(not shown)
25
96561
45436
Plate Door Support 1000 Series
Plate Door Support 2000, 3000 & 4000
Series
26 7245443 Panel RH Side
27 49154 Plate Hinge Upper
28 45165100 Coil, Water Assembly
29 49155 Hinge Bolt Shoulder
30 309852000 Client
31 49157 Bushing Upper Hinge
32
45199
45659
45445
Panel Top 1000 & 2000 Series
Panel Top 3000 Series
Panel Top 4000 Series
33
45125
7245665
45425
Panel, Back 1000 & 2000 Series
Panel, Back 3000 Series
Panel, Back 4000 Series
34
7245765
7245763
7245764
Bracket, Cabinet 1000 & 2000 Series
Bracket, Cabinet 3000 Series
Brackets, Cabinet 4000 Series
35 07115001 Screw, TF 8-32 TRPH 12
36 0704106 Screw, 8-32 1/4” THM S
37 45088 Cover, Bottom Hinge
38 45087 Cover, Top Hinge
39 0702901 Screw, 8-32 X 3/8” FHM
40
45164
45032
45464
Bracket, Flavor Strip 2000 Series
Holder, Flavor Label 3000 Series
Holder, Flavor Label 4000 Series
41 0730104 Washer, Plane Flat 10
42 0720406 Nut, No. 10-32
43 Item Not Used
Table 1. General Assembly
Item
No. Part No. Name

Quantum Series Juice Dispensers Illustrated Parts List
© 2002-2011, IMI Cornelius Inc. - 3 - Publication Number: 720901120IPL
REFRIGERATION AND FRAME ASSEMBLY
Figure 2. Refrigeration and Frame Assembly

Quantum Series Juice Dispensers Illustrated Parts List
Publication Number: 720901120IPL - 4 - © 2002-2011, IMI Cornelius Inc.
Table 2. Refrigeration and Frame Assembly
Item
No. Part No. Name
1729011105
729011106
Kit Compressor, 120V 60 HZ
Kit Compressor, 230V 50 HZ
2 08474 Clip, Spring
3 07301046 Washer, Flat 0.468 ID
4 08467 Grommet, Compressor
5
45163001
45163002
Motor Assembly & Condenser 115V
60 HZ (seeFig. 9)
Motor Assembly & Condenser 230V
50/60 HZ (see Fig. 9)
6 7240691 Grommet
7
45148
45670
45448
Baffle Condenser (1000 & 2000
Series)
Panel, Baffle Condenser (3000
Series)
Panel, Baffle Condenser (4000
Series)
8 289521 Screw, No. 8-32 3/8” HHS
9 45073 Dryer
10 45373010
45373020
Solenoid Valve 120V 60 HZ
Solenoid Valve 230V 50/60HZ
11 Box, Electrical Assembly (see Fig. 11)
12
45105100
45671100
45405100
Frame (1000 & 2000 Series)
Frame (3000 Series)
frame scratch that Frame (4000
Series)
13 07115001 Screw, TF8-32 TRPH 12
14 60342002 Insert, Threaded 3/8-16
15 2124713 Fitting, Straight 3/8MF X 3/8MPT
16 45091001 Valve, Water Solenoid 24V
17 03824001 Not, Jam 7/8-14
18 30041001 Fitting,, Bulkhead
19 04442 Spacer
20 0702609 Screw, Machine 8-32 BDPH 24
21 7221320 Strain Relief
22 46384
46384001
Cord, Service 115V 60HZ
Cord, Service 220V 50HZ
Table 2. Refrigeration and Frame Assembly
Item
No. Part No. Name

Quantum Series Juice Dispensers Illustrated Parts List
© 2002-2011, IMI Cornelius Inc. - 5 - Publication Number: 720901120IPL
UPPER CABINET ASSEMBLY
Figure 3. Upper Cabinet Assembly

Quantum Series Juice Dispensers Illustrated Parts List
Publication Number: 720901120IPL - 6 - © 2002-2011, IMI Cornelius Inc.
Table 3. Upper Cabinet Assembly
Item
No. Part No. Name
1 45051 Stud, Latch No. 10-32
2
45119
45662
45419
Gasket Liner (1000 & 2000 Series)
Gasket Liner (3000 Series)
Gasket Liner (4000 Series)
3
45141
45657
45441
Wrap, Front (1000 & 2000 Series)
Wrap, Front (3000 Series)
Wrap, Front (4000 Series)
4
45142
45207
45664
45407
Panel, Bottom Front (1000 Series)
Panel, Bottom Front (2000 Series)
Panel, Bottom Front (3000 Series)
Panel, Bottomed Front (4000 Series)
5
45167
45220
45654100
45420100
Liner, Inner Assembly (1000 Series)
Liner, Inner Assembly (2000 Series)
Liner, Inner Assembly (3000 Series)
Liner, Dinner Assembly (4000 Series)
6 45027001 Bushing
7
11761
11762
11763
11823
Ham Door (1000 Series: not shown)
Ham Door (2000 Series: not shown)
Ham Door (3000 Series: not shown)
Ham Door (4000 Series: not shown)
8 0704105 Screw, 8-32 X 1/2” THMS
9 0704101 Screw, MA 8-32 TRPH 12
10 04441 Spacer, Lower
11 0702609 Screw Machine 8-32 BDPH 24
12 4636X Bushing, Hinge
13
45132
45232
45632
Bracket, Connector Platform (1000
Series)
Bracket, Connector Platform (2000 &
4000 Series)
Bracket, Connector Platform (3000
Series)
14 0704001 Screw, 8X3/8”
15 47121004 Magnet Door Seal
16
47121005
47121006
Magnet Door Seal (1000 & 2000
Series)
Magnet Door Seal (3000 Series)
Table 3. Upper Cabinet Assembly
Item
No. Part No. Name

Quantum Series Juice Dispensers Illustrated Parts List
© 2002-2011, IMI Cornelius Inc. - 7 - Publication Number: 720901120IPL
PLATFORM ASSEMBLY
Figure 4. Platform Assembly

Quantum Series Juice Dispensers Illustrated Parts List
Publication Number: 720901120IPL - 8 - © 2002-2011, IMI Cornelius Inc.
Table 4. Platform Assembly
Item
No. Part No. Name
45115
45215
45315
Platform Assem. (1000 Series)
Platform Assem. (2000 & 4000
Series)
Platform Assem. (3000 Series)
1 0704101 Screw, Mach. 8-32 TRPH 12
2 71822081 Washer, Holddown
3 309852000 Client
4 45026 Adapter Bottle Assem. (see Fig. 5)
5 45033 Support Bottle, Right
6 45034 Support Bottle, Left
7
45391001
45391002
45391003
Adapter, Caddy Support (1000 Series)
Adapter, Caddy Support (2000 & 4000
Series)
Adapter, Caddy Support (3000 Series)
8
45137
45236
45345004
7245036
45345003
Panel, Splash Platform (1000 Series)
Panel, Splash Valve (2000 & 4000
Series)
Cover, Platform (2000 & 4000 Series)
Panel, Splash Valve (3000 Series)
Cover, Platform (3000 Series)
9 45185 Pump & Motor Assembly (see Fig. 7)
10
245174
45274
45041
Manifold Assembly, Water (1000
Series)
Manifold Assembly, Water (2000 &
4000 Series)
Manifold Assembly, Water (3000
Series)
11 45238 Bushing
12 45045 Block Valve Assembly
13 45046 Latch
14 45047 Guide, Latch
15 45048 Washer, Latch
16 7720800077 Rivet, Latch
17
45114
45214
45314
Platform (1000 Series)
Platform (2000 & 4000 Series)
Platform (3000 Series)
18 07032001 Screw, 8-18 X 7/16”
19
45173
45276
that
45068003
Tube Assembly, Suction (1000 Series)
Tube Assembly, Suction (2000 & 4000
& Series)
Tube Assembly, Suction (3000 Series)
20
45069
45273
Line Discharge Assembly (1000 &
3000 Series)
Tube Assembly Discharge (2000 &
4000 Series)
21
45160
7245262
45339
Bracket, Bottle Adapter (1000 Series)
Bracket, Support Bottle Adapter (2000
& 4000 Series)
Bracket, Caddy Support (3000 Series)
22 398033000 O-Ring 0.239 ID
23 48195006 Clamp Hose
24 481950062 Clamp
25 45275 Tube, Assembly Discharge (2000 &
4000 Series)
26
45068001
45277
45068002
Line, Suction Assembly (3000 Series)
Tube Assembly, Suction (2000 & 4000
Series)
Tube Assembly, Center Suction (3000
Series)
27 0704001 Screw 8 X 3/8”
28 0704105 Screw 8-32 X 1/2” THMS
Table 4. Platform Assembly
Item
No. Part No. Name

Quantum Series Juice Dispensers Illustrated Parts List
© 2002-2011, IMI Cornelius Inc. - 9 - Publication Number: 720901120IPL
VALVE BLOCK ASSEMBLY
Figure 5. Valve Block Assembly
Table 5. Valve Block Assemby
Item
No. Part No. Name
45045 Block Valve Assembly
1 45177 Holder Poppet Seal
2 0720406 Nut 10-32
3 71815321 Ring, Retaining
4 7215323 Armature tab
5 18070002 Gasket, Rubber Valve Block
6 18367 Spring Armature
7 19695001 Guide
8 31525021 O-Ring 1.114 ID
9 18071 Seat, Armature
10 48258005 Spring, Syrup
11 45192 Valve Body, Mixing
12 445193 Valve Body, Water
13 45029 Plate, Coil Retainer
14 47011 Diaphragm Valve
15 45180 Spring, Actuator
16 45189 Poppet
17 45179 Support, Diaphragm
18 45195 Plate, Front Valve Block
19 45186 Spring
20 48520001 Coil Assembly 24V DC
21 48978 Flow Control Bonnet Assembly
22 48979103
60281001
Sleeve & Piston Assembly ,Water
Sleeve Ceramic, Syrup
23 07032001 Screw 8-18 X 7/16
24 16779003 Frame, Solenoid
25 49612 Port Valve, Water
26 31525020 O-Ring 0.176 ID
27 31525060 O-Ring 0.459 ID
28 48378 Bracket, Support Valve
Table 5. Valve Block Assemby
Item
No. Part No. Name

Quantum Series Juice Dispensers Illustrated Parts List
Publication Number: 720901120IPL - 10 - © 2002-2011, IMI Cornelius Inc.
BOTTLE ADAPTER ASSEMBLY
Figure 6. Bottle Adapter Assembly
PUMP AND MOTOR ASSEMBLY
Figure 7. Pump and Motor Assembly
Table 6. Bottle Adapter Assembly
Item
No. Part No. Name
1 45026 Adapter Bottle Assembly
2 45060001 Adapter, Caddy Top
3 45060002 Adapter Caddy Run & Flush
4 31525062 O-Ring 0.118 ID
5 31525014 O-Ring 0.489 ID
6 31525061 O-Ring 1.489 ID
7 07015001 Screw 8-18 X 3/4”
8 45043 Pin, Sensor Sold out
9 31525064 O-Ring 0.488 ID
10 60068021 Switch, Snap Portion Control
11 45076 Pin Actuator
12 60067086 Screw 2-56 X 7/16”
13 45084001 Plate, Support Bottle
Table 7. Pump and Motor Assembly
Item
No. Part No. Name
45185 Pump & Motor Assembly
1 45016001 Motor Pump
2 45728001 Rotor Assembly
345050 Block Assembly Mounting, Pump &
Motor
4 45017001 Thumb Screw, Pump
5 0702905 Screw 8-32 X 3/4” FHMS
645037001 Tubing, Neoprene 0.250 ID (sold by
the foot)
7 45727 Body, Pump Assembly
8 45283 Bushing
9 45098 Kit, Pump Tube Replacement
10
11
12

Quantum Series Juice Dispensers Illustrated Parts List
© 2002-2011, IMI Cornelius Inc. - 11 - Publication Number: 720901120IPL
REAR DOOR ASSEMBLY
Figure 8. Rear Door Assembly
CONDENSER MOTOR ASSEMBLY
Figure 9. Condenser Motor Assembly
Table 8. Rear Door Assembly
Item
No. Part No. Name
45241
45390
45470
Door Assembly, Back (1000 & 2000
Series)
Door Assembly, Back (3000 Series)
Door Assembly, Back (4000 Series)
1
45281
45386
45477
Panel, Rear Door (1000 & 2000
Series)
Panel, Rear Door(3000 Series)
Panel, Rear Door (4000 Series)
2 7233023 Switch, Safety
3
7245120
45320
45431
Gasket, Door Magnetic (1000 & 2000
Series)
Gasket, Door Magnetic (3000 Series)
Gasket, Door Magnetic (4000 Series)
4
7245780
7245781
7245782
Frame, Door Gasket (1000 & 2000
Series)
Frame, Door Gasket (3000 Series)
Frame, Door Gasket (4000 Series)
5 7245779 Rivet 0.236 Dia.
6 45432 Switch, Rocker
Table 9. Condenser Motor Assembly
Item
No. Part No. Name
45175001
45175002
Motor Assembly Fan 9W 120V60HZ
Motor Assembly Fan 9W 230V 50/60
HZ
1 0726802 Nut, Tinnerman
2 45159 Panel, Splash
3 41757 Washer
448004
448013
Motor, Fan 9W 120V 60HZ
Motor,Fan 9W 230V 50/60 HZ
5 45168 Blade, Fan
6 96285001 Screw 8-36 X 3/8”
7 45161 Condenser Coil

Quantum Series Juice Dispensers Illustrated Parts List
Publication Number: 720901120IPL - 12 - © 2002-2011, IMI Cornelius Inc.
DOOR COVER ASSEMBLY
Figure 10. Door Cover Assembly
Table 10. Door Cover Assembly
Item
No. Part No. Name
45296006
45296007
45296009
45394005
45394007
45394008
45481006
45481007
45481008
45481009
Cover Assembly Merchandiser Push-
button (2000 Series)
Cover Assembly Merchandiser Por-
tion Control (2000 Series)
Cover Assembly Merchandiser Por-
tion Control, Illuminated (2000 Series)
Cover Assembly Merchandiser Push-
button (3000 Series)
Cover Assembly Merchandiser Push-
button, Illuminated (3000 Series)
Cover Assembly Merchandiser Por-
tion Control, Illuminated (3000 Series)
Cover Assembly Merchandiser Push-
button (3000 Series)
Cover Assembly Merchandiser Por-
tion Control (4000 Series)
Cover Assembly Merchandiser Push-
button, Illuminated (4000 Series)
Cover Assembly Merchandiser Por-
tion Control, Illuminated (4000 Series)
1
45224004
45224005
45377004
45377005
45472004
45472005
Cover, Merchandiser (2000 Series)
Cover, Merchandiser Illuminated
(2000 Series)
Cover, Merchandiser (3000 Series)
Cover, Merchandiser Illuminated
(3000 Series)
Cover, Merchandiser (4000 Series)
Cover, Merchandiser Illuminated
(4000 Series)
2 07301029 Washer, Flat 0.125 ID
3 0712901 Screw No. 4 X 5/16”
445018001
49280001
Board, Pushbutton
Portion Control Board
549230
49231
Overlay Assembly Pushbutton
Overlay Assembly Portion Control
67245399
45398
Bezel Pushbutton
Bezel Portion Control
7 45435 Lock & Keys
811771 Jumper Assembly, Strain Relief (not
shown)
9 04037 Clip
Table 10. Door Cover Assembly
Item
No. Part No. Name

Quantum Series Juice Dispensers Illustrated Parts List
© 2002-2011, IMI Cornelius Inc. - 13 - Publication Number: 720901120IPL
ELECTRICAL BOX(DC)ASSEMBLY
Figure 11.Electrical Box (DC) Assembly
Table 11. Electrical Box (DC) Assembly
Item
No. Part No. Name
1 07061001 Screw No. 10 X 3/8”
2 0733903 Bushing, Snap
3 07115001 Screw TF 8-32 TRPH 12
4 0734801 Rivet, Pop
5 59328001 Fuse, 6.25 Amp
6 7245059 Fuse holder
7
45106
45673
45414
Box Electric (1000 & 2000 Series)
Box Electric (3000 Series)
Box Electric (4000 Series)
8
45138
45238
45674
Regulator Voltage Assembly (1000
Series)
Regulator Voltage Assembly (2000 &
4000 Series)
Regulator Voltage Assembly (3000
Series)
9 46306 Thermostat Concentrate
10 46307 Thermostat Water Evaporator
11 49273 Block, Terminal
12 45432 Switch
13 07061003 Screw No. 10 X 3/8” HHWF
14 348871 Screw No. 8-32 X1/4”
Table 11. Electrical Box (DC) Assembly
Item
No. Part No. Name

Quantum Series Juice Dispensers Illustrated Parts List
Publication Number: 720901120IPL - 14 - © 2002-2011, IMI Cornelius Inc.
ELECTRICAL BOX (AC) ASSEMBLY
Figure 12. Electrical Box (AC) Assembly
Table 12. Electrical Box (AC) Assembly
Item
No. Part No. Name
1
45110
45668
45410
Box Electric (1000 & 2000 Series)
Box Electric (3000 Series)
Box Electric (4000 Series)
2 07061001 Screw No. 10 X 3/8”
3 49273 Block Terminal
446308
463081
Relay, Start 115V 60 HZ
Relay, Start 220V 50 HZ
5 0735201 Bushing
6 07061003 Screw No. 10 X 3/8”
745028
45028001
Transformer 115V 60 HZ (not shown)
Transformer 240V 50 HZ (not shown)
8 60600002 Ballast (not shown)

Quantum Series Juice Dispensers Illustrated Parts List
© 2002-2011, IMI Cornelius Inc. - 15 - Publication Number: 720901120IPL
VOLTAGE REGULATOR ASSEMBLY
Figure 13. Voltage Regulator Assembly
TANK ASSEMBLY
Figure 14.. Tank Assembly
Table 13. Voltage Regulator Assembly
Item
No. Part No. Name
45138
45238
45338
Regulator Voltage Assembly (1000
Series)
Regulator Voltage Assembly (2000 &
4000 Series)
Regulator Voltage Assembly (3000
Series)
1
45162
45675
Bracket, Voltage Regulator
Bracket Voltage Regulator (3000
Series)
2 45056 Support, P C Board
3 45012002 Board, Voltage Regulator
4 45004 Kit, Mounting
5 45004001 Insulator, Voltage Regulator
Table 14. Tank Assembly
Item
No. Part No. Name
45190 Tank Assembly
1 46433 Retainer
2 463571 Tank, Ball Check
3 7229192 Gasket Adapter
4 31525010 O-Ring 0.737 ID
5 1836701 Spring, Adapter
6 7245246 Fitting, Adapter Tank
7 45260001 Lid, Tank
8 45260 Tank
9 45248 Adapter, Assembly Tank
10
11
12

Quantum Series Juice Dispensers Illustrated Parts List
Publication Number: 720901120IPL - 16 - © 2002-2011, IMI Cornelius Inc.

IMI Cornelius Inc.
www.cornelius.com