Cornelius Remcor TJ200 User manual

ICE/BEVERAGE DISPENSERS
MODELS: TJ200/250/300B
TJ200/250/300BC
TJ200/250AB
TJ200/250ABC
TJ200/250/300KB
TJ200/250/300KBC
Operator’s Manual
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
CORNELIUS INC
www.cornelius.com
Part No. 91678
Release Date: March 26, 2002
Revision Date: May 12, 2014
Revision: F
ECornelius Inc; 2002–2005 PRINTED IN U.S.A

TABLE OF CONTENTS
Page
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE MAKER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FEED TUBE OR ICE MAKER INSTALLATION KIT 3. . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING INSTRUCTION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COL D PLATE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEN 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY OR AS REQUIRED 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY OR AS REQUIRED 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE RESTRICTOR PLATE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWN FUSE OR CIRCUIT BREAKER 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. AGITATOR DOES NOT TURN 10. . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 10. . . . . . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE SOLIDIFIED IN HOPPER OR ICE AT REAR CORNER ONLY. 10. . . . . . . . . . .
NO ICE IN HOPPER 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE PACKED IN HOPPER 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES DO NOT DISPENSE. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT SWEET ENOUGH. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 10. . . . . . . . . . .
Manufactured Under One or More of the Following Patent Numbers:
3,211,336, 3,274,792, 3,393,839 , 3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,3594,346,824
Canadian Patent Numbers912,514 (10/72), 936,855 (11,73), 4,429,543, 4,921,149
Other Patents Pending
EXPLODED VIEW UPPER AND LOWER PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . ..............22

TABLE OF CONTENTS (cont’d)
Page
LIST OF FIGURES
FIGURE 1. GATE RESTRICTOR PLATE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. WIRING DIAGRAM TJ200 / 250 / 300-B 11. . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. WIRING DIAGRAM TJ200 / 250 / 300—BC, AB, ABC, KB, KBC 12. . .
FIGURE 4. PLUMBING SCHEMATIC (8 VALVES) 13. . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. PLUMBING SCHEMATIC (10 VALVES) 14. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. BEVERAGE SYSTEM WIRING 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. BEVERAGE SYSTEM SCHEMATIC “-B” MODELS 16. . . . . . . . . . . . . .
FIGURE 8. BEVERAGE SYSTEM SCHEMATIC “-BC” MODELS 17. . . . . . . . . . . . .
FIGURE 9. BEVERAGE SYSTEM SCHEMATIC -BC MODELS
19 X 28 COLD PLATES WITH FRONT INLET FITTINGS 18. . . . . . . .
FIGURE 10. MOUNTING TEMPLATE TJ200 / 250-B, BC, KB, KBC -
TJ200 / 250-AB, ABC 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 11. MOUNTING TEMPLATE TJ300 -
TJ250 WITH 19 X 28 COLD PLATE 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 12. EXPLODED VIEW UPPER SECTION 21. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 13. EXPLODED VIEW LOWER SECTION 22. . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 14. SOLENOID ASSEMBLY 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
TABLE 1. SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

191678
SAFETY PRECAUTIONS
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To insure continued protection and sanitation, observe the following
Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when the dispenser is energized!
ALWAYS be sure the removable lid is properly installed to prevent unautho-
rized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The Remcor TJ200 and TJ300 series of ice dispensers solve your ice service needs the sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice making source, or to be used with
one of several “piped ice” type ice makers or top-mounted “Ice cuber,”
These dispensers will dispense cubes (up 1-3/8” in size), cubelets, hard-chipped or cracked ice. Remcor dis-
pensers cannot be used with crushed or flaked ice.
“B” models contain beverage faucets only and must be supplied with cold product from any remote cold plate or
refrigerated soda factory.
“BC” models contain beverage faucets and an internal cold plate system. They are designed to be supplied di-
rect from syrup tanks and carbonator, with no additional cooling required.
The TJ250 with 19” x 28” cold plate is shipped with sink not installed. After beverage hook-up is complete, sink
is to be positioned with cabinet side flange slots and push sink in. Install side mounting pins to retain sink. Make
sure all drain connections are complete.

291678
SPECIFICATIONS
Model Designation: TJ 1 2-34 5
1 Ice Storage Capacity TJ200 = 200 lbs. TJ250 = 250 lbs. TJ300 = 300 lbs.
2 Cabinetry Options: (E) Neutral beige, baked enamel finish and wood grain vinyl-clad
upper front panel.
(S) All Stainless Steel.
3 Ice-Fill Options: (No Letter) Manually filled from remote ice maker.
(A) Automatic fill from a “piped ice” type ice maker.
(K) Automatic fill from a top-mounted “ice cuber”.
4 Beverage System Options: (B) Beverage faucets.
(BC) Beverage faucets and an internal cold plate system.
5 Sink: On models with a 19” x 28” cold plate, sink is removable.
Example: Model TJ250S-KBC has a 250 pound ice storage capacity with stainless steel cabinet,
beverage faucet, internal cold plate and is designed for automatic filling from a top-
mounted ice maker.
Table 1. Specifications
Model: TJ250 (19”x28” Cold
Plate)
TJ200 TJ250 TJ300
Ice Storage: 250 lbs. 200 lbs. 250 lbs. 300 lbs.
Electrical: 115 Volts 1 Phase 60 Hertz, 6.0 Amps
Electrical
Connection:
“B”, “BC”, “KBC”, and “KB” models: supplied with 6’, 3-wire Cord with 3-prong Ground Type
Plug
“A” Models: Supplied with 2 x 4 junction box located in lower cabinet enclosure for permanent
wiring installation.
Faucets Maximum number of 8 faucets available: 10
Drain Connection: 7/8” ID Hose 7/8” ID Hose 7/8” ID Hose 7/8” ID Hose
Dimensions: 32” W x 42-1/4” H x
36” D
32” W x 38-1/2” H x
36” D
32” W x 42-1/4” H x
36” D
36” W x 44-1/4 H x
36” D
Shipping Weight
“B”, “KB”, “AB” 220 lbs. 245 lbs. 260 lbs.
“BC”, “KBC”, “ABC” 320 lbs. 275 lbs. 300 lbs. 310 lbs.
Operating Weight
(Less Ice Maker)
“B”, “KB”, “AB” 420 lbs 495 lbs. 560 lbs.
“BC”, “KBC”, “ABC” 570 lbs. 475 lbs. 550 lbs. 610 lbs.

391678
ICE MAKER
REMCOR “A” and “K” model ice/beverage dispensers are designed to be used with one of several “piped ice”
type ice makers or top-mount “ice cubers.” These must be obtained from the appropriate manufacturer or dis-
tributor in your area.
The following ice makers are approved for use on the TJ150 “K” models:
FEED TUBE OR ICE MAKER INSTALLATION KIT
This kit contains parts and instructions necessary to connect the ice maker to the ice dispenser. Be sure the kit
you receive is proper for your ice maker. The following kits are approved for use on the TJ200 / 250 / 300 “A,”
“K” dispensers:
“A” MODEL DISPENSERS
KIT NUMBER ICE MAKER MODEL
1913 Reynolds CF-3-TT
1922 Reynolds CF-6-TT
1923 Jieto MD700
1924 Scotsman EC900
“B” MODEL DISPENSERS
KIT NUMBER ICE MAKER MODEL
1930 (TJ300) Ice-O-Matic C20 / 40 / 60
2097 (TJ250) Ice-O-Matic C20 / 40 / 60
1931 Manitowoc 200 / 400 / 600
1932 Kold Draft GT300 / 400 / 500 / 600
2011 Scotsman CM250 / 450 / 500 / 650
2012 Hoshizaki KM451 / 452 / 630 / 632

91678 4
INSTALLATION INSTRUCTIONS
1. The ice dispenser must be sealed to the counter The template drawing (Figure 10 and 11) indicate open-
ings which must be cut in the counter. Locate the desired position for the dispenser, then mark the outline
dimensions on the counter using the template drawings. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximate-
ly 1/4” inside of the unit outline dimensions and around all openings. Then position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away immediately. “A” models must be
fastened in place with mounting hardware provided.
2. Carefully pull the beverage tubes, drain line and power cord through the large opeinings in the bottom of
the unit. See (Figure 10 and 11), MOUNTING TEMPLATES, for locating the required clearance holes in the
counter for these utility lines.
3. “A” and “K” Models Only: Install the ice maker according to the instructions supplied with the kit, and
manufacturer’s instructions supplied with the ice maker.
4. Connect the drain tube to an open drain. If additional piping is required, it must be 3/4” IPS (or equal). This
line must continually pitch downward away from the unit and must contain no traps, or improper drainage
will result.
5. Connect the beverage system product lines as indicated in Figure 7 (“B” Models), Figure 8 (“BC” Models)
and Figure 9 (“BC” Models with 19 x 28 cold plate and front inlet fittings.) This work should be done by a
qualified service person. Note that the hoses are marked with numbers (1 through 8) for syrup connections
and “CW” for carbonated water connection.
6. Clean the ice dispenser interior (see CLEANING INSTRUCTIONS).
7. Connect the dispenser cord to a 115 volt, 60 cycle, 3-wire grounded receptacle. “A” models must be per-
manently wired and conform to NEC and local codes.

591678
OPERATING INSTRUCTION
1. Ice Dispensing: Depressing the operating lever activates a micro switch behind the front panel which ener-
gizes the agitator motor and gate solenoid. This causes the agitator to rotate and the gate slide to lift, al-
lowing ice to push out the gate opening.
2. Ice level (Standard Models): When ice level light is on, remove the lid and fill the hopper with ice. Replace
lid to avoid contamination of ice.
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately
any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid
must be stalled on the unit at all times.
Automatic Ice Filling (“A” models): While the ice maker is running, the ice entering the hopper from the feed
tube should be loose and in small pieces. Ice entering in the form of hard-packed cylinders indicates a re-
striction or distortion of the feed tube and could result in ice maker malfunction, if not corrected. The auto-
matic agitation timer causes the ice to level which allows the entire storage bin to fill before the ice machine
shuts off. When the ice level remains at the deflector after agitation, the ice maker control capillary (ice
maker bulb) stops ice maker operation until the level drops and the bulbs warm up.
Immediately after ice maker shut-off, observe the ice in the hopper between the feed tube entrance and the
deflector. it should be loosely pressed against the top of the deflector, indicating correct thermostat opera-
tion. If the ice level is low or if the ice is packed hard against the deflector, it will be necessary to re-adjust
the ice maker bin control, according to the ice maker instructions. Adjust the control warmer to lower the
ice level and colder to raise the ice level.
Automatic Ice Filling (“K” Models): As the “A” models, the agitation tier causes the ice to level which allows
the entire storage bin to fill before the ice machine shuts off. The ice maker control capillary bulb maintains
the ice level in the storage hopper. Consult the instructions provided with the installation kit and the ice
maker manual for location and operation of the ice maker control.
Beverage System - Beverages may be dispensed by operating the lever on the appropriate faucets. On
units with cold plates (“c” models), periodic movement of the ice in the hopper is necessary to maintain the
level of ice on the cold plate. On initial start-up or after long idle perios with no use, dispensing ice for 20-30
seconds is necessary to fill the cold plate or warm beverages may be experienced.

91678 6
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
DISPENSER
1. Clean the ice dispenser interior at least once a month.
2. Remove the agitator bolt and lift off the agitator and the agitator disk, taking care not to lose the shaft key.
Wash with a mild detergent solution and rinse them thoroughly to remove all traces of detergent.
3. Carefully remove, wash and rinse all internal hopper components.
4. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
5. Replace the agitator and other components.
6. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water. (200 PPM)
7. Remove Ice Chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift Ice Chute cover to disengage upper pins.
C. Lower Ice Chute cover down out of unit. Note: it may be helpful to twist cover slightly.
8. With brush provided clean the inside of the ice chute and ice chute cover with a mild detergent solution and
rinse thoroughly to remove all traces of detergent.
9. Reverse steps above to reassemble ice chute.
10. Sanitize as described in Step 6.
COL D PLATE
1. Carefuly remove the lower front panel of the ice dispenser. On “BC models with 19 x 28 cold plate, remove
the beverage faucet panel.
2. Remove cold plate cover by lifting slightly in front and slide forward. On “BC” models with 19 x 28 cold
plate, the cover is two (2) pieces. Remove only the front cover.
3. Wash down the inside of the cold plate and cover with mild detergent solution and rinse. A small long han-
dled brush wil be found helpful in reaching the corners.
4. Replace the cover, taking care that it is securely positioned in cold plate tray.
5. Replace and lower front panel, carefully feeding the tube and wires into the cabinet. Be sure not to pinch
any tubing or wires between the panel and cabinet.
BEVERAGE SYSTEM CLEANING AND SANITIZING INSTRUCTIONS
1. Prepare the following cleaning, rinsing and sanitizing solutions using a clean, empty figal (5 gallon syrup
tank) for each solution.

791678
CLEANING TANK – Fill with a solution of 1/2 ounce of a mild liquid detergent (for example, Ivory liquid) to
1 gallon of warm (120_F) potable water.
RINSING TANK – Fill with warm (120_F) potable water.
SANITIZING TANK – Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household
bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water to obtain a solution strength of 200
PPM.
NOTE: Repeat the following procedure on each of the unit’s syrup product lines and beverage faucets.
2. Using a suitable pail or bucket, fill one with a detergent solution and a second container with a sanitizing
solution in the strengths as described in step 1.
A. Remove the syrup line quick disconnect fitting from the product tank and submerge in the detergent
solution. Clean with a nylon bristle brush (do not use a wire brush). Rinse with clean potable water.
B. Wearing sanitary gloves, next submerge the quick disconnect fitting in the sanitizing container for 15
minutes. Remove and air dry.
3. Hook-up the sanitized product line fitting (step 2) to the cleaning tank. Hook-up a gas disconnect fitting to
the tank and pressurize with 60 to 80 psig CO2. Energize the beverage faucet continuously for 1 minute to
remove all air bubbles. Continue to operate the faucet until liquid dispensed is free of any syrup. Cycle the
faucet for 15 seconds on, off and then immediately on again. Repeat this procedure for 15 cycles. Then
energize the faucet to remain flowing for 3 minutes.
4. Hook-up the rinsing tank and pressurize with 60 to 80 psig CO2. Flush the cleaning solution from the prod-
uct line by cycling the faucet as described in step 3 and then energize the faucet to flow continuously for 3
minutes.
5. Hook-up the sanitizing tank and pressurize with 60 to 80 psig CO2. Flow the sanitizing solution through the
beverage faucet by cycling the faucet as described in step 3. Next energize the faucet continuously to flush
at least 2 cups of the sanitizing solution through the system. Finally deenergize the faucet and allow the
sanitizer to remain pressurized in the line to 20 minutes.
6. Wearing sanitary gloves. remove the faucet nozzle and diffuser. Repeat the cleaning and sanitizing proce-
dures as described in step 2, then reassemble to the faucet.
7. Disconnect the sanitizing tank. Hook-up the product tank to the unit and to the CO2system. Energize the
faucet to flush the sanitizing solution from the syrup line and the faucet. Continue flow on the faucet until
only syrup is dispensed.

8
91678
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY or as required
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY or as required
Clean vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being
supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and correc-
tive action.

991678
GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 1. GATE RESTRICTOR PLATE
ADJUSTMENT
This dispenser is provided with a gate restrictor plate, installed in its highest position.
This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large
containers, the plate may be removed entirely for maximum ice flow. For glasses and cups, the plate may be
adjusted downward to reduce the flow of ice. The best position depends on the type of ice being used and the
size container, and must be found by trial and error. Adjustment is made by loosening the upper two ice chute
retaining nuts, sliding the restrictor plate to the desired position and re-tightening the nuts.
If the dispenser fail to dispense the ice when operated, check that the hopper has ice in it and that power is be-
ing supplied to the unit. If the problem persists, check the following.
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.

1091678
TROUBLESHOOTING GUIDE
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If
the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the de-
fect.
Trouble Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER A. Short circuit in wiring.
B. Defective gate solenoid.
C. Defective agitator motor.
GATE DOES NOT OPEN. AGITATOR DOES
NOT TURN
A. No power.
B. Bent depressor plate (does not actuate switch).
C. Defective dispensing switch.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
A. Defective gate solenoid.
B. Weak gate spring.
GATE OPENS. AGITATOR DOES NOT TURN. A. Agitator motor protector tripped.
B. Defective agitator motor.
C. Defective agitator relay.
ICE DISPENSES CONTINUOUSLY. A. Stuck or bent depressor plate (does not release
switch).
B. Defective dispensing switch.
C. Improper switch installation.
SLUSHY ICE. WATER IN HOPPER. A. Blocked drain.
B. Unit not level.
C. Ice maker malfunction.
ICE SOLIDIFIED IN HOPPER OR ICE AT
REAR CORNER ONLY.
A. Defective or improperly adjusted ice maker
thermostat.
NO ICE IN HOPPER A. Ice maker malfunction.
ICE PACKED IN HOPPER A. Defective or improperly adjusted ice maker control
(not shutting off).
BEVERAGES DO NOT DISPENSE. A. No 24 Volt power to faucets.
B. No CO2pressure.
BEVERAGES TOO SWEET. A. Carbonator not working.
B. No CO2pressure in carbonator.
C. Faucet brix requires adjusting.
BEVERAGES NOT SWEET ENOUGH. A. Empty syrup tank.
B. Faucet brix requires adjusting.
BEVERAGES NOT COLD (UNITS WITH
BUILT-IN COLD PLATE).
A. Unit standing with no ice use - no ice in cold plate
cabinet.
Refer to manufacturer’s instructions for troubleshooting ice maker.

11 91678
7
8
SERVICE INFORMATION
ELECTRIC SHOCK HAZARD. DISCONNECT POW-
ER BEFORE SERVICING UNIT.
DANGER!
SOLENOID
ADJUSTMENT
WHEN REPLACING SOLENOID
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS
LOW ICE
LIGHT ICE LEVEL
T’STAT
TERMINAL
BLOCK
BLU
BRN
BLK WHT
WHT
WHT
WHT
BLK
GATE
SOLENOID
AGITATOR
MOTOR
YEL
YEL
RED
DISPENSE
BUTTON
120V.
60HZ
1PH
WHT
RED
BRNYEL
OR
DISPENSE
SWITCH
PORTION
TIMER
OPTIONAL PORTION CONTROL
AGITATOR
MOTOR RELAY
1 1/4 AMP
TIME DELAY
FUSE
FIGURE 2. WIRING DIAGRAM TJ200 / 250 / 300-B

1291678
7
8
SERVICE INFORMATION
ELECTRIC SHOCK HAZARD. DISCONNECT POW-
ER BEFORE SERVICING UNIT.
DANGER!
SOLENOID
ADJUSTMENT
WHEN REPLACING SOLENOID
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS
TERMINAL
BLOCK
BLU
BRN
BLK WHT
WHT
WHT
WHT
BLK
GATE
SOLENOID
AGITATOR
MOTOR
YEL
YEL
RED
DISPENSE
BUTTON
120V.
60HZ
1PH
WHT
RED
BRNYEL
OR
DISPENSE
SWITCH
PORTION
TIMER
OPTIONAL PORTION CONTROL
AGITATOR
MOTOR RELAY
1 1/4 AMP
TIME DELAY
FUSE
RED
BLK
AGITATOR
TIMER
C
NO
NC
WHT
WHT
FIGURE 3. WIRING DIAGRAM TJ200 / 250 / 300—BC, AB, ABC, KB, KBC

13 91678
1234 5678
WW WW
S1 S2 S3 S4 S5 S6 S7 S8
S1 S2 S3 S4 S5 S6 S7 S8
1,2 6,7,8
5
3,4
SYRUP
INLETS
SYRUP
INLETS
VALVES
MANIFOLDS
EHIND
VALVES
WATER INLETS
MAY E CAR ONATED
OR NONĆCAR ONATED
COLDPLATE
NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS,
SINK HAS TO E REMOVED. TO REMOVE,
DISCONNECT SINK DRAIN CONNECTIONS,
THEN LIFT TWO (2) SIDE MOUNTING PINS
AND PULL SINK FORWARD. REVERSE TO
RECONNECT.
2) MAKE SURE ALL DRAIN CONNECTIONS
ARE PROPERLY POSITIONED FOR
DRAINING AFTER SERVICE, EFORE
PANELS ARE INSTALLED.
FIGURE 4. PLUMBING SCHEMATIC (8 VALVES)

1491678
S9S7 S8
1234
S1 S2 S3 S4
S1 S2 S3 S4
1,5,6,7,
8,9,10
3
SYRUP
INLETS
SYRUP
INLETS
VALVES
WATER INLETS
MAY E CAR ONATED
OR PLAIN WATER
COLDPLATE
NOTE: 1) TO SERVICE COLDPLATE INLET FITTINGS,
SINK HAS TO E REMOVED. TO REMOVE,
DISCONNECT SINK DRAIN CONNECTIONS,
THEN LIFT TWO (2) SIDE MOUNTING PINS
AND PULL SINK FORWARD. REVERSE TO
RECONNECT.
2) MAKE SURE ALL DRAIN CONNECTIONS
ARE PROPERLY POSITIONED FOR
DRAINING AFTER SERVICE, EFORE
PANELS ARE INSTALLED.
5
S5
S5
6789
S6 S7 S8 S9
S6
10
S10
S1042
FIGURE 5. PLUMBING SCHEMATIC (10 VALVES)

15 91678
LN
120 VAC
60 HZ
1 PH
COLD PLATE MOTOR (OPTIONAL)
TRANSFORMER
BEVERAGE
FAUCET
(TYPICAL)
24V.
FIGURE 6. BEVERAGE SYSTEM WIRING

16
91678
OPTIONAL-FOR DIET
OR ROOT BEER
5-15 PSIG
15-50 PSIG
S1 S2 S3 S4 S5 S6 S7 S8
SYRUP
TANKS
CO2TANK
FAUCETS
1
2
3
4
5
6
7
8
CW
CW
60-100 PSIG
NOTE: REFERENCE ONLY
NOT FOR CONSTRUCTION
REGULATORS
WATER
SUPPLY
FILTER
OPTIONAL: PRESSURE
REGULATOR
CARBONATOR
COLD PLATE OR
ICE BANK
REMCOR ”B” ICE/BEVERAGE DISPENSER
ITEMS OUTSIDE OF BROKEN LINES NOT
INCLUDED WITH UNIT.
FAUCETS 5 THRU 8 ARE OPTIONAL.
FIGURE 7. BEVERAGE SYSTEM SCHEMATIC “-B” MODELS

17 91678
OPTIONAL-FOR DIET
OR ROOT BEER
5-15 PSIG
15-50 PSIG
S1 S2 S3 S4 S5 S6 S7 S8
SYRUP
TANKS
CO2TANK
FAUCETS
1
2
3
4
5
6
7
8
CW
CW
60-100 PSIG
NOTE: REFERENCE ONLY
NOT FOR CONSTRUCTION
REGULATORS
WATER
SUPPLY
FILTER
OPTIONAL: PRESSURE
REGULATOR
CARBONATOR
COLD PLATE
REMCOR ”BC” ICE/BEVERAGE
DISPENSER ITEMS OUTSIDE
OF BROKEN LINES NOT
INCLUDED WITH UNIT.
FAUCETS 5 THRU 8 ARE OPTIONAL.
FIGURE 8. BEVERAGE SYSTEM SCHEMATIC “-BC” MODELS