Cornelius Enduro ED-250 BCP User manual

Operator’s Manual
ENDURO ICE/BEVERAGE DISPENSER
Model: ED-250 BCP
IMI CORNELIUS INC; 2005--2009©
www.cornelius.com
Part No. 620916502OPR
June 7, 1999
Revised: April 15, 2009
Revision: B
Control Code: B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

Enduro Ice/Beverage Dispenser Operator’s Manual
i620916502OPR
TABLE OF CONTENTS
Page
START--UP AND OPERATING INSTRUCTIONS 2...............................
CONTROLS AND ELECTRICAL 2.........................................
PORTION CONTROL PANEL OPERATIONS 3..............................
ICE PORTION CONTROL SETUP AND ADJUSTMENT PROCEDURE 3.......
MAINTENANCE 5...........................................................
DAILY (OR AS REQUIRED) 5.............................................
WEEKLY (OR AS REQUIRED) 5..........................................
MONTHLY 5............................................................
CLEANING INSTRUCTIONS 5............................................
DISPENSER 5..........................................................
BEVERAGE SYSTEM 7......................................................
CLEANING 7............................................................
CLEANING DISPENSING VALVES 7.......................................
SANITIZING 7..........................................................
TROUBLESHOOTING 9......................................................
WARRANTY 11..............................................................

Enduro Ice/Beverage Dispenser Operator’s Manual
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SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
CAUTION
DANGER
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.
Safety signs with signal word DANGER or WARNING
are typically near specific hazards. WARNING
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety mes-
sages in this manual.
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CO2(Carbon Dioxide) Warning
CO2Displaces Oxygen. Strict Attention must be observed in the prevention of CO2(carbon dioxide)
gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, particularly in a small
area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel ex-
posed to high concentration of CO2gas will experience tremors which are followed rapidly by loss of
consciousness and suffocation.
CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and
all sanitizing solution must be purged from the syrup systems. All water must also be purged from the
plain and carbonated water systems. A freezing ambient temperature will cause residual water remain-
ing inside the Unit to freeze resulting in damage to internal components of the Unit.
Shipping, Storing, Or Relocating Unit

Enduro Ice/Beverage Dispenser Operator’s Manual
2
620916502OPR
REMOVABLE STRAW
HOLDER PANEL
LID/STRAW
HOLDER
BEVERAGE FAUCET
ON/OFF SWITCH
ICE PORTION
CONTROL MODULE
MANUAL/AUTO ICE
TOGGLE SWITCH
MANUAL ICE DISPENSE
RED PUSH BUTTON SWITCH
DRIP TRAY
CUP REST
LOWER ACCESS
PANEL
BEVERAGE FAUCETS (8)
ICE AGITATOR
RETAINER
ICE BIN COVER
FIGURE 1. PARTS IDENTIFICATION

Enduro Ice/Beverage Dispenser Operator’s Manual
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START--UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice and replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this pro-
cedure whenever the dispenser has been standing overnight or other long periods without ice use. Start up the
beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete informa-
tion on the beverage system.
To dispense ice, hold cup under ice chute and press the appropriate size button on the ice portion control located
above the ice chute. An extra ice portion may be obtained by pressing the increase key before pressing the button.
For beverage dispensing, place a cup on the cup rest against the faucet lever of the desired flavor. Beverage is dis-
pensed automatically, filling the cup and shutting off. A delay feature is provided in the faucet controller to “top--off”
the drink after shut off.
Maximum and minimum ambient temperature rating for correct operation 40 to 105dF.
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up
immediately any spilled ice from filling or operating the unit. To prevent
contamination of ice, the lid must be installed at the unit at all times.
CONTROLS AND ELECTRICAL
Portion Control Panel
The portion control panel on the Pro ED Fast Gate has several functions including dispensing 4 programmed ice
portions for 4 cup sizes, programming, and cleaning. The portion control panel and its functionality are described
in the following illustration:
Press for extra
ice, then press
cup size
LIGHT
Indicates mode of
operation or amount
of adjustment
DECREASE CUP SIZE INCREASE
Small, Medium, Large or X--Large Cup Size