Cornelius VIPER 3 FLAVOR User manual

Viper 3 Flavor Plumbing Installation Instructions
© 2008-2017, Cornelius Inc. - 1 - Publication Number: 629096928INS
INSTALLATION INSTRUCTIONS
SAFETY INSTRUCTIONS
!
WARNING:
Before starting installation, read and understand all safety label and warnings on the machine. Also review and
understand all safety instructions in the owners, installation and service manuals.
Failure to comply could result in serious injury, death or damage to the equipment.
QUALIFIED SERVICE PERSONNEL
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit.
All wiring and plumbing must conform to national and local codes. Failure to comply
could result in serious injury, death or equipment damage.
SAFETY PRECAUTIONS
This unit has been specifically designed to provide protection against personal injury. To ensure continued
protection observe the following:
!
WARNING:
Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify
all power is off to the unit before performing any work.
Failure to comply could result in serious injury, death or damage to the equipment.
!
CAUTION:
Always be sure to keep area around the unit clean and free of clutter.
Failure to keep this area clean may result in injury or equipment damage.
Revision Date: August 23, 2017 www.cornelius.com Revision: H

Viper 3 Flavor Plumbing Installation Instructions
Publication Number: 629096928INS - 2 - © 2008-2017, Cornelius Inc.
INSTRUCTIONS
VIPER 3 FLAVOR PLUMBING
The following instructions should be used for installation of the CO2, Water and Syrup plumbing for a Viper 3 Fla-
vor FCB unit at a maximum distance of 50 feet from the unit. Prior knowledge of the FCB Installation/Service
Manual is necessary before attempting the installation.
CART INFORMATION AND MOUNTING
The Viper unit may be mounted on a mobile cart (Cornelius part no. 620043075 for 2-barrel unit, 620053990 for
3-barrel unit and 620046556 for 4-barrel unit) which allows some movement of the unit for service and cleaning.
There are four captive nuts on the bottom of the Viper to accommodate four 3/8-16 bolts. These bolts must be
installed to secure the unit to the cart.
These carts are also designed with movable wheels that act as outriggers to provide stability to the unit when it is
being moved.
!
WARNING:
The above listed mounting bolts must be installed and the wheels extended and locked in the outboard position
prior to moving the unit.
Failure to comply could result in serious injury, death or equipment damage.
Parts List:
Table 1. Parts List
Sl. No. Part No. Description Quantity UOM
108859 Tie Cable, 11” Std. Dennison 10 EA
2174478000 Tubing Flexcor 265 X 465 500’/Ctn. 8FT
3178025100 Gasket, 1/4 Male Flare Fitting 5EA
4309852000 Clamp OETR 669 Open Stpls #17.0 10 EA
5312926000 Clamp OETR 484 Open Stpls #12.3 24 EA
677062000 Fitg C-Brb 3/8 (4) 1EA
7113375000 Tubing, Vinyl .375 X .625 Transparent 18 FT
850418 Bag, Plastic 1EA
9620807202 Bag, Plastic 10 X 13 Ziplock, 2 mil 1EA
10 629096928INS Manual Installation Kit, 3 Flavor
Plumbing 1EA
11 77010100 Nut, Swivel 7/16-20 BRNI 1EA
12 77010400 Fitting, NIPL 265 Tube 1/4FL Nut SS 1EA
13 77060200 Fitting, C-Barb 1/4 (4) SS 1EA
14 48114008 Clamp 779open Stpls #19.8 5EA
15 620058256 Tubg Uv Resist 510x740 50 FT
16 620717792 Tubg Sg 375id X 535 Taste Rite
Braided 250 FT
17 630900020 S-crtn Wrap I Series Evap 1EA
18 77046500 Fitg Swiv 7/16-20f 3/8brb 5EA
19 77060100 Fitg T-brb 1/4 (3) Ss 4EA
20 111353000 Clamp 571 Open Stpls #14.5 30 EA
21 620066599 Reg Flow Water 50 Psi Fixed 1EA
22 77040700 Splicer Barb 250 X 375 Stn Stl 3EA

Viper 3 Flavor Plumbing Installation Instructions
© 2008-2017, Cornelius Inc. - 3 - Publication Number: 629096928INS
NOTE: Kit part number 629097278 includes additional components which are not listed in the table
above.
Tools Required
• Adjustable Wrench
• Oetiker Pliers
• Tube Cutters for Beverage Tubing
Additional Items Required
• BIB Disconnects
• BIB Pumps
• BIB Rack
• CO2Regulators
• Water Filter
Refer to 620043090INS for Cornelius part numbers of Additional Items in list above.
Requirements
Table 2. Requirements
CO275±1 psig at the unit
Water
25 psig minimum flowing pressure at the unit with 2.5 gallons
per minute flow rate (150gph) per 3 barrels. If the flowing
pressure and flow rate are less than specified, a water pres-
sure booster is required. See note below.
Syrup 70-75 psig CO2to pumps.
Clearances Refer to Installation/Service Manual
Water Requirement Note: When testing the water supply to the FCB machine the installer must take into consid-
eration the total potential water demand that may be placed on the store water supply by all equipment within the
store.
Equipment such as fountain dispensers, icemakers, coffee brewers, and juice dispensers typically draw water
from a common source/filter system. The FCB machine must be supplied with water to the specification above at
all times, even when any of the other equipment is drawing water. If the operation of the other appliances reduces
the flow rate of water to this FCB unit below 2.5gpm (150gph), add the required water booster.
!
WARNING:
Secure the CO2cylinder in an upright position with a safety chain to prevent it from falling over and causing per-
sonal injury and property damage.
!
WARNING:
CO2displaces oxygen. Persons exposed to high concentrations of CO2will experience tremors, followed by loss
of consciousness and death. It is very important to prevent CO2leaks, especially in small, unventilated areas. If a
CO2leak occurs ventilate the area before fixing the leak.
23 77060900 Fitg T-brb 3/8 (3) SS 4EA
24 283012111 Reg CO2S 1X100 1 1/4FL 2EA
Table 1. Parts List
Sl. No. Part No. Description Quantity UOM

Viper 3 Flavor Plumbing Installation Instructions
Publication Number: 629096928INS - 4 - © 2008-2017, Cornelius Inc.
NOTE: Tubing, hoses, and cabling may be routed from beneath or in back of the Viper FCB unit. It
may be necessary to make a penetration in the counter or wall to accommodate the desired
installation.
NOTE: If the syrup lines will be routed in an area that will see temperatures less than 55°F the lines
must be insulated.
FCB Unit
BIB Syr u p
BIB Pu m p
C
E
D
A
Wat er Fi lt er
Connections
Tubing
½ Inch Beverage Tubing
3/8 Inch Beverage Tubing
¼ Inch Beverage Tubing
3/8 Inch Tygon Tubing
A
B
C
D
E
O
utlet on S
y
rup Pum
p
&25HJXODWRU6HFRQGDU\
¼ Inch Female Flare Nut
Direct Connection to Syrup
Outlet on Syrup Pump
Direct Connection to CO2
Inlet on Syrup Pump
D
irect Connection to S
y
rup
Direct Connection to Syrup
Inlet on Syrup Pump
Wat er I n l et
Sy r u p Li n e 1
CO2 I n l e t
BIB Syr u p
BIB Syr u p BIB Pu m p
C
E
D
G
BIB Pu m p
C
E
D
Sy r u p Li n e 2 Sy r u p Li n e 3
F
G
H
I
J
K
L
1/2 to3/8 Inch Fitting reducer
¼ Inch Cross Barb
CO2 Regulator - Primary
3/8 Inch Tee Barb
3/8 Inch Flare Nut and Barb (3/8)
3/8 to 1/4 Inch Fitting Reducer
1/4 Inch Tee barb
ylppuS2OC
J H
115 Psig
Max 3 Feet
K
75 Psig
I
J
75 Psig
3 Feet Typical
K
K
K
F
B
A
Figure 1. Plumbing diagram Viper 3 Flavor

CO2
Cylinder
75±1 psig
70-75 psig
Viper Unit
Bag in Box
Bag in Box
Bag in Box
Bag in Box
3/8" Line
3/8" Line
NOTE:
Each unit requires a dedicated 3/8" CO2
line with a regulator located at the unit.
An additional dedicated 3/8" CO2line is
required with a regulator located at the
BIB rack.
Viper 3 Flavor Plumbing Installation Instructions
© 2008-2017, Cornelius Inc. - 5 - Publication Number: 629096928INS
Viper CO2 setup Single unit
Figure 2. Viper CO2 setup - single unit

Bag in Box
CO
2
Cylinder
Viper Unit
Bag in Box Bag in Box Bag in Box
75±1 psig
70-75 psig
Viper UnitViper Unit
Bag in Box Bag in Box Bag in Box Bag in Box
Bag in Box Bag in Box Bag in Box Bag in Box
3/8" Lines
75±1 psig 75±1 psig
NOTE: Each unit requires a dedicated 3/8" CO
2
line with a regulator located at the unit.
An additional dedicated 3/8" CO
2
line is
required with a regulator located at the BIB rack.
Viper 3 Flavor Plumbing Installation Instructions
Publication Number: 629096928INS - 6 - © 2008-2017, Cornelius Inc.
Viper CO2 setup Multiple unit
Figure 3. Viper CO2 setup - multiple unit