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  9. Cornelius 1400 Series User manual

Cornelius 1400 Series User manual

Service
Manual
SERIES
1400
(R-22)
MODULAR
CUBED
ICE
MAKER
12/91
161951806
1
NTRQDUCTI
ON
We
have strived
to
produce
II
quality product.
thus insuring trouble-free operation.
This
manual
has
been prepared to assist servicemen and users
with
lnfonnation
concerning installation, construction and maintenance
of
the ice making
equipment.
The
problems
of
the serviceman and user have been given special,
attention
in
the development and engineering of
our
fceniakers.
1;
If
you encounter
a
problem which
is
not covered
in
this manual; please fee1
free
to
write
or call.
When writing, please state the model
-
and
strial
number
of
the
machine.
Address
a1
1
correspondence
to:
The design
has
been kept simple,
We
will
be
happy
to
assist you 40
<any
way we cv,
I>
A
Product
of
lMl
Cornelius tnc.
One Cornelius Place
Anoka,
MN
55303-1
592
Phone 800-554-3526
Fax 612-422-3232
!
2
71
$*
I
PRINTED
IN
USA
I)
TABLE
OF
CONT'ENTS
INTRODUCTION
............................
1
TABLEOFCONTENTS
.........................
2
...
SPECIFrCATfONS
.
b
.
b
q
3
t
INSTALLATION AND START-UP
.....................
4-10
REFRIGERANT CTRCUIT REMOTE CONDENSER UNITS
...............
11
d
ELECTRICAL CIRCUIT SEQUENCE
OF
OPERATION
...............
12
ADJUSTMENT FOR ICE BRIDGE THICKNESS
.................
12
ADJUSTMENT AND CHECK-OUT FOR OPTICAL HARVEST
.
BIN SENSOR
.....
13
WIRING AND SCHEMATIC DIAGRAMS
...................
14-17
6
SANITIZING AND CLEANING PROCEDURE
...........
:
.....
18
WATERTREATMENT
..........................
19
WINTER STORAGE
...........................
20
CLEANING THE CONDENSER
...
...........
......
20
SERVICE ANALYSIS
..........................
21-23
INSTRUCTIONS FOR REMOVAL AND RE-INSTALLATION
i
..
6
...
OF SOLID STATE CONTROL
....................
24
PARTS LIST
...................
.........
25
ILLUSTRATED PARTS BREAKDOWN
....................
26
REMOTE CONDENSER ILLUSTRATED PARTS BREAKDOWN
............
27
2
Specifications
Ambient
Temp
'F
SERIES
1400
Incoming
Water
Temp
'F
50.
70' 80'
8011OY
VIEW
10'
80'
90'
70'
1400
1240 1180
1j20
1175
1110
1210 1081 1025
1420 1210 1120
Model
Number
(Corrdcnser)
(Air
*led)
[Water
Cooled)
[Remote-
Air)
COMPRESSOR ELECTRICAL RATING
.....
COMPRESSOR MODEL
...........
CONDENSER.
...............
(water
cooled).
.
(remote).
....
REFRIGERANT CHARGE
(air
copled).
..
REFRIGERANT
CONTROL
.........
TXV
SUPERHEAT SETTING
........
INLET WATER SUPPLY
..........
VOLTAGE
...............
TOTAL AMP DRAW
.....
...
CRANKCASE PRESSURE REGULA7
OR
;EiTI
IiG
.
3.25
H.P.
Air,
water
or
remote
64
02.
R-22
42
OZ.
k-22
270
OZ.
R-22
CRK3-0325-PFV
TXV
6O
3/8"
SAE
ma
208-230/60/
14.8
amps
45
PSI
Max.
e
flare
,
3
INSTALLAIION
INSTRUCTIONS
A.
UNPACKING
1.
Uncrate machine and/or bin by removing the staples from around the bottom
of cardboard crate and
lift
off.
2.
Remove bolts fastening the crate skid to the bottom
of
the unit.
auxiliary.legs have been purchased for the bin, they should be installed
at
this time.
If
8.
LEVELING
If
legs are used, adjust the leveling legs
of
the storage bin until the
unit
is
level and
all
four
(4)
legs are insolid Gontact with the
floor.
Leveling is very important
to
obtain proper dralning and to maintain the
proper level
in
the
water
pan
of
the ice
tuber*.
NOTE:
If
the bin is to be installed flush to the floor, the machine
must
be sealed to the floor with an approved mastic such *as .Sears
#3803-0
Caulk,
Dow
R.T.V.
101, 102 or
G.
E.
731,
732.
This.1~an
N.S.F.
requirement and
is the responsibility of the installer.
C.
UNIT
LOCATION
1.
Allow at least a minimum
of
six
(6)
inches at the rear and side
of
the
ice machine for proper
air
circulation.
This unit has been designed to be installed
in
an indoor location which
is clean and which can be adequately ventilated; the
air
and water
temperatures should never exceed 100 degrees nor fall below
50
degrees.
(Temperatures above 100 degrees
will
cut the ice making capacity below
an
economical level; temperatures below
50
degrees
will
cause a
malfunction of thenostatic sensors.
2.
3.
Tne unit should be located where
air
circulation
is
not restricted.
The condenser
The unit should not be located near
a
kitchen
grill.
grease vapors
will
deposit grease on the condenser.
should always be kept clean.
Air
which contains
D.
UNIT
SET-UP
1.
Take off front panel
of
machine and remove hardware bag or service
manual envelope with the water strainer enclosed.
2.
Mount the ice maker to the top
of
the ice storage bin or adapter
in
the
proper position over the ice drop opening. The ice maker must
then be sealed both on the outside and the inside bottom edges with
an approved
N.S.F.
mastic such as Dow Silastic
#732,
734
or General
Electric
RTV
#lor,
102.
responsibi
1
i
ty
of the instal
ler.
Remove shipping tape
from
evaporator curtains.
This is an
N.S.F.
requirement and the
3.
4
INSTALLATION INSTRUCTIONS CONT'D.
E. REMOTE CONDEWSERS
Remote condensers should be installed above the ice machine in a
leva1 configuration.
by
copper tubing and line valves.
is
mounted qn,tbe ice making unit and the remote condenser. The
female half is soldered on the tube ends when tubing kits are
provided with the machine.
If
tubing kits are not provided, the
female half
of
the line valves will be provided in
a
valve kit
and the installer will mount them on the tubing he provides.
They are connected to the ice making unit
The
male half of the line valve
1.
2.
3.
4.
5.
6.
PLEASE NOTE THE FOLLOWING IN REGARD
TO
REMOTE CONDENSER INSTALLATION:
WHEN MAKING LINE VALVE CONNECTIONS, LUBRICATE RUBBER SEAL IN
MALE
HALF
WITH REFRIGERATION OIL.
TOGETHER BY
HAND
TO INSURE PROPER MATING OF THREADS.
PROPER SIZE WRENCHES (ON COUPLING BODY
HEX
AND TIGHTEN UNTIL COUPLING BODIES "BOTTOM" OR A DEFINXTE
RESISTANCE
IS
FELT. USING
A
MARKER
OR
INK
PEN,
biARK
A
LINE
LENGTHWISE FROM
THE
COUPLING
HEXT
TO THE BULKHEAD. THEN
TIGHTEN
AN
ADDITIONAL
1/6
TO
1/4
TURN. THE MXSALICNMENT
OF
THE
LINE
WILL
SHOW THE DEGREE
OF
TIGHTENING.
THIS
FINAL
TURN
IS
NECESSARY TO INSURE
THAT
THE KNIFE EDGE
METAL
SEAL
BITES
INTO
THE BRASS SEAT OF
THE
COWLING HALVES FORMING THE
LEAKPROOF JOINT. IF TORQUE WRENCH
IS
USED, TORQUE TO
35
FOOT POUNDS.
I
A LOW VOLTAGE ELECTRICAL CONTROL CIRCUIT MUST
BE
FIELD
WIRES
BETWEEN THE ICE MACHINE AND THE REMOTE CONDENSER RELAY. THOSE
WIRES
SHOULD BE RUN WITH THE TUBING DURING INSTALLATION. REFER
TO APPLICABLE WIRING DIAGRAMS.
THE REMOTE ,CONDENSER REQUIRES A SEPARATE POWER SUPPLY FROM
THE
ICE MAKING UNIT. REFER TO THE REMOTE CONDENSER ON
WIRING DIAGRAM.
WHEN VERTICAL LINES
ARE
INVOLVED IN THE INSTALLATION, FOLLOW
STANDARD REFRIGERATION PRACTICES FOR VERTICAL LINES TO &XJJRE
POSITIVE OIL RETURN TO
THE
COMPRESSOR.
NO
MORE
THAN
15
FEET.
WE
DO NOT RECOMMEND TUBING RUNS OF MORE THAN
40
FEET.
THREAD COUPLING HALVES
USE
AND
ON UNION NUT)
b
VERTICAL LIFT TO BE
A THREE WAY HEAD PRESSURE CONTROL VALVE IS USED
TO
MAINTAIN
A
RELATIVELY CONSISTENT
HEAD
PRESSURE BETWEEN
180
AND
200
PSI
FOR
R-22
IN THE RECEIVER IN COLD AMBIENT CONDITIONS TO INSURE
A
GOOD HARVESTING OR DEFROSTING
OF
THE
ICE
SLABS
ON
THE
EVAPORATOR.
BE HELD IN
THE
CONDENSER.
BECAUSE
OF
THIS VALVE
SOME
LIQUID REFRIGERANT WILL
TZIE HEAD PRESSURE CONTROL VALVE WILL,NOT OPERATE CORRECTLY
WHEN
A
TOTAL PRESSURE DROP OF
14
POUNWOR
MORE
IS
CREATED
THE ICE WING UNIT UTILIZING A REMOTE CONDENSER IS SHIPPED FROM
THE FACTORY WITH THE RECEIVER HOLDING THE REFRIGERANT CHARGE.
ADDITIONAL REFRIGgRANT
MAY
BE REQUIRED UPON INSTALLATION DEPEND-
5
ING UPON THE AMBINET CONDITIONS THE REMOTE CONDENSER
IS
OPERATING UNDER, THE CONDENSER AND LINE SIZING.
F.
MAKE ELECTRICAL
POWER
SUPPLY
CONNECTION
Requirements: 208-230/60hz.
1
ph. or
220V
50hz.
1 ph. when used
REFER
TO
SERIAL
PLATE
FOR MINIMUH
CIRCUIT
AMPACITY
AND
MAXIMUM TIME
DELAY
FUSE
SIZE.
ALL
WIRING
MUST
CONFORM
TO
NATIONAL AN0
LOCAL
ELECTRICAL
CODES.
G.
MAKE
PLUMBING CONNECTIONS
Water supply
-
(Install per lscal codes)
The water inlet connection to the
unit
is
a
3/8"
flare male connections
located at the rear of the ice machine.
NOTE:
should
be
installed
in
the water inlet line between the water' shut-off valve
and the strainer.
If
the water pressure exceeds
50
pounds,
a
water
pressure regulator
Install
a
reducer fitting on the shut-off valve to aecomodate the water
strainer, which
is
supplied with each ice machine and
MUST
be used.
the water strainer with the arrow in the proper direction of flow and with
the clean out plug down, This is very important
for
cleaning. Connect
either
3/8"
or
1/2"
copper tubing between the
water
inlet fitting of the
ice machine and the water strainer.
Install
for
water cooled units, two water inlet connections are provided; one for
the ice making (evaporator) section which is located on the back
of
the
machine and is
a
3/8"
flared connection. The other is
for
the water cooled
condenser. The reason
for
the separate water inlet connections is that some
installations use
a
water tower
for
cooling the water used
in
the water-
cooled condenser and some installations use treate water (filtered) for
the ice making inlet water connection.
(incoming) to the
3/8"
male flare connection on
the
back
of
the unit that
supplies water to the water regulating valve inside.
The setting of the
water
regulating valve from the factory should be 120
pounds
for
R-12 units and
225
pounds for
R-22
units.
NOTE:
Always flush
out water lines before starting unit.
done at installation.
Provide a suitable trapped open drain as close as possible to the area where
the ice maker
is
going to be installed.
1-1/4" trapped open drain.
cooled units, one
for
the storage bin and
one
for the
hmp
Valve
drain
hose.
Be
sure to install
water
line
Adjustments.
if
necessary, should be
H.
DRAINS
This
may
be an existing floor or
a
Two separate drain lines
are
required for air
An
additional separate drain line
will
be required for
water
cooled
units
from the outlet of the condenser coil to the drain.
lines with
a
good
fall
to the open drain.
ALL PLUMBING
MUST BE INSTALLEO
IN
ACCORDANCE
WITH
LOCAL CODES.
NOTE:
IN
SOME
CASES IT
HAY
BE
NECESSARY
TO
INSULATE THE
WATER
SUPPLY LINE
AND
DRAIN
LINE CONDENSATE DRIPPING TO THE
FI,.OOR
CAN CAUSE
SERIOUS
STAINING
OF
CARPETS
OR
HARDWOOOS.
Run
all
gravity drain
6
INSTALLATION INSTRUCTIONS CONT'D.
Dclnp
Valve
drain
hose
ar
;i
Taking
care not
to
kink
or
bllapse
vinyl
tubing
at
any
point, rbute
tubs
to
any
open,
I
trapped
or
vkted Yloor
drain.
tubing
to
drain
separately.
Do
not
tee
any
drain hoses
together. Add drain
tubing
required
to
reach floor
drain.
I"
1.
ADJUSRiENT
OF
WATER LEVEL
IN
RESERVOIR
With the water supply turned
ON
and the power supply OFF'adjust
froat to maintain water levelk" below the support web insidereservoir
(See
Illustration
Below)
Reservoir drain cap
Adjust
here
Float assernb
W-,:
Ice
bi;ikcr
will
not
opcratc properly
when
w;iCcr
supply
tcmpcraturc
is
below
50'F
or
above
100'1;.
\J;itcr
supply
prcssure must not
exceed
50
PSI.
7
INSTALLATION
INSTRUCTIONS
CONT'D.
J.
STARTING
THE
UNIT
After the ice cuber has been unpacked and leveled and all plumbing and
electrical connections have been made, start the
unit
and check for proper
operation.
A
cuber has three separate circuits:
A.
The water circuit
B.
The refrigerant circuit
C.
The electrical circuit
1.
Start checking the water circuit by making sure that there are
no
thread
or flare joint leaks, either outside the unit or inthe compressor section.
Next check the water flow over the evaporator and make sure that all holes
in the water distributor are open, and that there- is no undue splash or
loss of water into the ice bin.
Also check to see
if
the float valve is functioning properly and the
correct water level is being maintained. Re-adjust
if
necessary.
Check the refrigerant circuit by making sure that the condenser fan is
running.
(Feel the casing for vibration.)
2.
(This
will
be evident by air noise.)
Is
the compressor running?
Is
the evaporator getting cold?
3-
Check bin-harvest switch operation. (See proceedure in manual)
8
STACKING
KIT
INSTALLATION
INSTRUCTIONS
FOR MODEL RCV-1204
F
1
-
43547 interface cable
1
-
43534 cover, chute to
2
-
8022 cli plastic
1
-
20928 bushng, snap
2
-
39499 strap, tie
16
-
857 screw 8/32
1
-
43535 cover, chute
bo
tom
1
-
43541 slide, ice top
ri
ht hand
1
-
43542 slide, ice top le
t
hand
1
-
43537 slide, ice
ri
ht hand
1
-
43539 slide, ice le
t
hand
9
3
PLEASE
SEE
ILLUSTRATIONS
FOR
REFERENCE
FOR
THE
FOLLOWING INSTALL
PROCEDURE:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
After the units are mounted on each other remove evaporator
curtains
from
the bottom machine.
Drill
2 each 3/16" holes
11
inches directly above weld nuts in the
middle of the back wall of evaporator section
if
holes are not
already in postion.
Pre-assemble right and left ice slides as shown
in
illustration.
Do
not tighten screws at this time, leave roan for adjustment.
Bring ice slides thru the bin and lower machine and hang over bent
edges of the top unit water reservoirs.
Insert the plastic cli
s
and screws thru ice slide flanges into
weld nuts and drilled
R
oles on back wall of unit.
slides
from
the bottom and tighten screws securely.
Insert the bottom chute cover plate and punch a hole thru the
splash shield to insert a mounting screw thru
it
and to the bottom
weld nut of the plate.
into the weld nuts of the ice slides and tighten all screws
secure1
y.
Insert top chute cover plate up alon
match weld nuts.
tighten securely.
Push down the top ice slide sections hanging on water reservoir
bent edges and secure screws.
Make sure power is off to the units and remove electrical box
covers
from
both units.
Remove lowest grommet from the left side of each electrial box.
Remove the plug
frdm
chassis base pan of
the
tog unit in the stack.
Insert the snap bushing into the hole the plug was just removed
from.
4
String interface cable thru the snap bushing then insert the cable
thru each electrical box hole and split romets.
Reinstall grommets into electrical box,
Plug
the
interface cable onto the open DC-3 terminal on the left
side
of
each solid state control board.
Please Note: The plug connection is larized and can only go on
one way.
Replace electrical box covers.
Plug the weld nut hole found to the right of the compressor
with
a
mastic sealant.
Remove the screws from both sides of both units and insert the tie
straps. Reinstall screws.
Pull down on ice
Insert screws thru the top slots of plate
ice slide flanges until slots
Insert
5
screws
in
9
o
lower slots position and
Please Note: Make sure marked end
of
cab
9
e goes to the top unit.
be careful and make sure
o
p"
a
good connection.
9
EX
PAN
S
IO
N
VALVE
U
CHECK
VALVE
1
I
RECEIVER
-ACCUM.
LINE
VALVES
f
$
REMOTE
CONDENSER
11
C
LCCTRICAL
C
I
RCU
1
T
S
E7)UEN-C-
N
An
L.E.D.
digit display mounted on the solid state control board will show
a
status number
0,1,2,4,
66
and
a
decimal point to indicate what is
happening
in
the operation of the unit.
The electrical sequence of operation you will see on the digit display for
a
normal ice making cycle will
be
as follows:
The status number
0
will be
shown
telling you the unit is making ice. The
solid state control DELAYS the start
of
the water
pump
until the evaporator
temperatures reaches-. Approximately six minutes after the start
up
in
the freeze cycle a decimal point will appear to the lower right of the
"0"
to tell you that the evaporator sensor has been switched on.
evaporator temperature has pulled down low enough for the correct amount of
ice to be on
the
evaporator, the decimal point will begin to flash
and
stay
flashing for approximately
20
seconds. If evaporator stays below the set
point, the harvest cycle will start. A number
"1"
on the digit display will
indicate that the machine is in its harvest cycle with the hot gas valve
open. The water
pump
continues to operate
and
the water
dump
solenoid valve
is
now open. The water
pump
shuts
off approximately
15
'seconds later after
the water reservoir is pumped out.
After the
PLEASE
NOTE:
fan motor will be cycled on and off through the condenser sensor
and
solid
state control board. The fan cycling pressures
in
relation to the temperatures
sensed
will
be approximately
180#
for cut out
and
230#
for cut
in
of the
fan motor.
During the freeze cycle
in
low ambient condition the condenser
ADJUSTMENT
FOR
ICE BRIDGE THICKNESS
An
ice bridge connecting
all
cubes is necessary for
a
proper harvest or
discharge of cubes from the evaporator.
To increase ice "bridqe" thickness careful ly turn adjustment screw counter
clockwise no more than one turn at a time., Wait
and
check thickness before
re-ad
just
ing
.
-ADJUST
ClRCUl
T
BOARD
HERE
f-k
fNCREASE
12
ADJUSTMEKT
AND
CliECK-0111'
F,,OR
HARVEST-BIN
SWITCHES
"
L
CHECKOUT PRQCEUbRE
I
Turn
on
the ice machine
the evaporator(s). The
i
8
seconds.(See detail
A88)
Move ,the evaporator eurtain(s)away from
achine shol;l'qd'
hen
*shut~ff
in
approximjtly
Slowly
let the evaporator curtain(s) move back toward the evaporator(s)
until the bot,,tom
ed9ei"Df
the curtain(s)
is
at least
at
the bent edge
of
the water reservoir
or
closer
to
the evbporator,'With the curtain(s)
at that position, the machineshould start.(See detail
C)
ADaUSTMENT
PROCEWRE
J
i*
If
adjustment
i
closer to the curtaifi(s)a
(See detail
A
1'
nutsand
move
proximity switch
curtain
is
Properly
$*
f
>"
b
Re-check
per
above proce.edu
13
I
RD
1
G
I
1
I
BL
I'
Condensor
I
RCV
2
Con
tro
I
Rev.
F
sw
I
Harvest
8
~~oc,
Bin Switch
s
OR
I
LWH
Water
Dump
Switch
Reset
HDds
DC5
Switch
I
BR
Bin Switch
PWH-
YL
I
Switch
(
RD
AC
&
WC-140O-MH
2081230
VOLTS
60
HZ
The solid
state control
DELAYS
the
start
of
the
water
pump
until
the evapurator
Note
.-
-
temperature reaches
20.
F.
Whita
ond
black
connector blocks
are
%EYED"ond
MUST
be
inserted correctly
on
circuit
board.
DO
NOT
USE
FORCE.
/MPo*;rANT
14
PART
NO.
40606
ARTWORK
505.41
REV.
J
Water
Pump
GY
CS-I50
Remote Condensor
Manual Reset
High
Presure Control
RCV-2
Con?
rol
Rev.
F
Suction
I
U==S
BRc
a
SUI
To
8tocked
Unit-
I
Dc3
DC3
if
roquired
I
I
Water
Dump
Solenoid
Water
,+
Optional
Remote
11
I1
-+
L+
Alorm
Box
BinHarvestSwitch
8
i+Dcl
N
3::h
d3TDc5
Harvest
a
BDCZ
Bin
Switch
-BR
1
GY
RC-1400-MH
The
solid
state control
DELAYS
the start
of
-
#Ot88
the
water
pump until
the
evaporator
temperature
reoches
20°
F.
IMPORTANT
White
and block connector block8
are
aKEYED"
ond
BUST
be inrerted correctly
on
circdt
board.
DO
NOT
USE
FORCE.
PART
NO.
161909002
ARTWORK
50740
REV.
B
15
-
RD
Power Relay
Outlet
Box
8LI
w
,
@Pressor
-RD
-
Water
Pump
G
AC
Ek
BL
RD
I
I
Manual
Reset Condensor
'
RD
Pressure
3Cocltrol
High
Fan
Motor
1
Condensor
,
-OR- RCV
2
Control
Rev.
F
Suction
I
aBR6
To
stacked Unit-
DC3
if
required
I
Swl
Harvest
&
Bin Switch
s
I'I
Reset
e.
.!.-
WH
Water
Switch
4,
Optional
I
-hi
Remote
c;y
I
I'
-
I
lt
Alarm
Box
:
.
EL-
I
208/230
VOLTS
60
HZ
WC-1400-~H-3
The
solid
stgte
control
DELAYS
the
start
of
the
water
pump'
uhtil
the
evapmator
*^
tl?mperature reaches
20°
F.
Note
:
White
and
black
connecfor
blocks
are
'MPoR7AN7"
aKEYED"and
MUST
be
inserted
correctly
on
circuit
board.
DO
NOT
USE
FORCE.
16
PART
NO.
41182
ARTWORK
50561
REV.
J
3
PH
SANITIZING AND CLEANING PROCEDURE
1.
Remove front panel to
gain
access to the on-off-clean switch.
2.
Push switch to "clean" and allow the ice on the evaporator to
release or melt away.
3.
Remove all ice from storage
bin.
4.
If lime scale is present add
2
oz. of "Lime-A-Wayn or Yalgon
Nickel-Safe Ice Machine Cleaner" directly into water reservoir.
Circulate for no longer than
15
minutes.
Go
to Step
7
to flush
out the system before going to Step 5.
CAUTION:
All
ice machine cleaner
must
be flushed
out of the system before the sanitmg solution
is used
in
Step
5.
The reaction of the two
chemicals can cause hazardous gases to be
generated.
5.
Pour
1/2
02.
of household bleach into the water reservoir and
circulate for 15 minutes to sanitize the circulating water system
including the evaporator,
pump,
distributor and a1
1
interconnecting
vinyl tubing.
Go
to Step
7
to flush out.
Mix a sanitizing solution of
1
oz.
household bleach to one gallon
of water. Using
a
non-metallic bristle brush, scrub the following:
6.
a.
b.
Inside surfaces of the icemaker to include
c.
Inside surfaces of the ice
bin
including top
and door.
evaporator section
in
the ice machine including
the top, front panel anmd evaporator splash curtain.
Make sure splash curtain is correctly positioned.
7.
Depress dump valve switch on top of control box and allow cleaner
or sanitizer to
drain
away. Allow float valve to fill reservoir
with clean fresh water, circulate for apporximately
1
minute.
Depress
dump
valve switch and allow water to drain away.
Repeat
3
times.
8.
Push switch from Iklean'l to "on1'position.
9.
Replace front panel.
18
WATER TREATMENT
Automatic ice-making machines can quit working for any number of reasons,
mechanical, electrical or faulty refrigeration, but
water
problems foul them
UP
faster than almost anything elsq. While ice machines
vary
In design, you
can apply these water treatment tips to
all
of them.
1.
START
WITH THE
WATER
The
mineral content of water .varips
in
diffewnt
areas
and as the
chart shows, high hardness and alkalinity counts combine to
form
insoluble calcium carbonate
or
lime scale.
If
this condition
is
constant, the intake water must be treated constantly
to
prevent
scale formation
in
the ice machine.
2.
3.
4.
PREVENT
LIME
SCALE
FORMATION
<
We mcomnend the installation of
a
Calgon Microment Feeder on the
incoming water line.
with
a
capacity of
400-450
lbs. per day.
Fill
the feeder with 6R
Hicromet, the
slowly
soluble poly-phosphate which
lasts
six months
before renewing the
8-02.
charge.
Constant treatment
with
6R Micromet
will
control
lime
scale and
prevent minerals from sticking to the freezing surfaces in ice
machines. Result
-
smooth movement of ice slabs, good harvest of
ice cubes, efficient, automatic production.
No.
X-88
Feeder
is
recomnended for ice machines
REMOVE
OBJECTIONABLE
TASTE
OR
ODOR
If
the bad taste or odor
is
traceable
to
the
water
source, install
a
Calgon Fine Carbon Filter to the incoming water line.
Fine Carbon Filter is ideal
for
machines making up
to
500
pounds
of
ice
per
day and
will
remove bad taste, odors, and problems caused
by chlorine in the water supply.
cause odor problems and these growths can
be
removed by the use
Of
1
f
quid
Ice machine
cleaner.
The
No.
1-1/28
In some instances,
slime
growths may
SERVICE
REGULARLY
A
service program to clean the ice machine
at
regular intervals and
check on
filter
and feeder charges
is
important.
will
assure adequate water treatment, reduce emergency calls and aid
in the trouble-free performance
of
automatic ice making machines.
In the long run,
it
19

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