Cosmo PMP 16-25 User instructions

Translation of the original manual
Portal Actuator
PMP 16 - 25
Assembly and Operating Manual
Superior Clamping and Gripping
www.comoso.com

Translation of the original manual
Imprint:
Copyright:
This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely
supplied to our customers and operators of our products and forms part of the unit. This
documentation may not be duplicated or made accessible to third parties, in particular
competitive companies, without our prior permission.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0389313
Edition: 02.01 |18/12/2012|en
© SCHUNK GmbH & Co. KG, Lauffen/Neckar
All rights reserved
Dear customer,
congratulation on choosing a SCHUNK product. By choosing SCHUNK, you have opted
for the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase.
Kindest Regards
Yours SCHUNK GmbH & Co. KG
Precision Workholding Systems
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
www.schunk.com
02.01|PMP 16 - 25|en
www.comoso.com

Table of contents
02.01|PMP 16 - 25|en
3
Table of contents
1 About this manual .................................................................................................... 5
1.1 Warnings................................................................................................................... 5
1.1.1 Signal words .................................................................................................. 5
1.1.2 Symbols ......................................................................................................... 5
1.2 Applicable documents .............................................................................................. 6
2 Basic safety notes .................................................................................................... 6
2.1 Appropriate use........................................................................................................ 6
2.2 Not intended use ...................................................................................................... 6
2.3 Environmental and operating conditions................................................................. 7
2.4 Product safety........................................................................................................... 7
2.4.1 Protective equipment ................................................................................... 7
2.4.2 Constructional changes, attachments, or modifications.............................. 7
2.5 Personnel qualification............................................................................................. 8
2.6 Using personal protective equipment...................................................................... 8
2.7 Information about special dangers .......................................................................... 8
3 Warranty................................................................................................................. 10
4 Scope of delivery ..................................................................................................... 10
5 Accessories.............................................................................................................. 10
5.1 Variable end stop.................................................................................................... 10
5.2 Intermediate stops AS/ZA ...................................................................................... 11
5.3 Bellows.................................................................................................................... 11
5.4 Cable track.............................................................................................................. 11
5.5 Columns and mounting material............................................................................ 11
5.6 T-nuts ..................................................................................................................... 11
6 Technical data ......................................................................................................... 12
7 Assembly and Installation........................................................................................ 13
7.1 Mechanical connection .......................................................................................... 13
7.2 Compressed air supply ........................................................................................... 15
7.3 End position - sets .................................................................................................. 16
7.3.1 End position adjustment "X"....................................................................... 16
7.3.2 Variable end stop VE ................................................................................... 17
7.3.3 Damping adjustment “Z” ............................................................................ 17
7.4 Intermediate stops AS/ZA ...................................................................................... 18
7.4.1 Stop collar AS …........................................................................................... 19
www.comoso.com

Table of contents
4 02.01|PMP 16 - 25|en
7.4.2 Intermediate stop ZA .................................................................................. 20
7.4.3 Handling ...................................................................................................... 21
7.5 Cable track.............................................................................................................. 22
7.5.1 Cable track horizontal KSH.......................................................................... 22
7.5.2 Vertical KSV... cable drag chain................................................................... 23
8 Commissioning ........................................................................................................ 24
9 Troubleshooting ...................................................................................................... 25
9.1 Module does not move? ........................................................................................ 25
9.2 Power / speed / power of the module is declining?.............................................. 25
9.3 End position signal not present?............................................................................ 25
9.4 Module impacts on end position? ........................................................................ 26
9.5 Service load vibrates in end position?.................................................................... 26
10 Maintenance and Care ............................................................................................ 27
10.1 Notes....................................................................................................................... 27
10.2 Maintenance and lubrication intervals .................................................................. 27
10.3 Lubricants/Lubrication points (basic lubrication) ................................................. 28
10.4 Dismantling the module ......................................................................................... 28
10.5 Assembling the module.......................................................................................... 29
11 Assembly / spare parts ............................................................................................ 29
11.1 PMPS/F 16 .............................................................................................................. 30
11.2 PMPS/F 25 .............................................................................................................. 31
12 Translation of original declaration of incorporation................................................. 32
www.comoso.com

Basic safety notes
02.01|PMP 16 - 25|en
5
About this manual
This instruction is an integral part of the product and contains im-
portant information for a safe and proper assembly, comissioning,
operation, maintenance and helps for an easier trouble shooting.
Before using the product, read and note the instruction, especially
the chapter "Basic safety notes".
Warnings
The following signal words and symbols are used to highlight dan-
gers.
Signal words
DANGER Dangers for persons.
Non-compliance will inevitably cause irreversible injury or death.
WARNING Dangers for persons.
Non-compliance may cause irreversible injury or death.
CAUTION Dangers for persons.
Non-observance may cause minor injuries.
CAUTION Information about avoiding material damage
Symbols
Warning about a danger point
Warning about hand injuries
General mandatory sign to prevent material damage
1
1.1
1.1.1
1.1.2
www.comoso.com

Basic safety notes
6 02.01|PMP 16 - 25|en
Applicable documents
•General terms of business
•SCHUNK catalog Modular Assembly Automation
•Assembly and Operating Manuals for sensors
The documents listed up here, can be download on our homepage
www.schunk.com.
Basic safety notes
Appropriate use
The module is exclusively designed for linear movement of useful
loads into any desired position.
The module is intended for installation in a machine/system. The
requirements of the applicable guidelines must be observed and
complied with.
The module may be used only in the context of its defined applica-
tion parameters (6, Page 12).
To use this unit as intended, it is also essential to observe the
technical data and installation and operation notes in this manual
and to comply with the maintenance intervals.
Not intended use
It is not an intended use if the module is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
1.2
2
2.1
2.2
www.comoso.com

Basic safety notes
02.01|PMP 16 - 25|en
7
Environmental and operating conditions
•The module may be used only within its defined application pa-
rameters.
•Ensure that the environment is clean. Observe the lubrication
intervals. (10.2, Page 27)
•Ensure that the environment is free of splashing water and va-
pors, and also of abrasive dust and process dust. This does not
apply to modules designed especially for unclean environ-
ments.
•Do not subject the module to excessive vibrations and/or me-
chanical shocks.
•Strong magnetic fields can impair the function of the module. If
the product is to be used in strong magnetic fields, contact your
SCHUNK partner.
Product safety
Dangers arise from the module, if e.g.:
•the module is not used in accordance with its intended pur-
pose.
•the module is not installed or maintained properly.
•the safety and installation notes are not observed.
Avoid any manner of working that may interfere with the function
and operational safety of the module.
Wear protective equipment.
NOTE
More information are contained in the relevant chapters.
Protective equipment
Provide protective equipment per EC Machinery Directive.
Constructional changes, attachments, or modifications
Additional drill holes, threads, or attachments that are not offered
as accessories by SCHUNK may be attached only with permission
of SCHUNK.
2.3
2.4
2.4.1
2.4.2
www.comoso.com

Basic safety notes
8 02.01|PMP 16 - 25|en
Personnel qualification
The assembly, initial commissioning, maintenance, and repair of
the module may be performed only by trained specialist person-
nel. Every person called upon by the operator to work on the
module must have read and understood the complete assembly
and operating manual especially the chapter "Basic safety notes"
(2, Page 6). This applies particularly to personnel only used oc-
casionally, such as maintenance personnel.
Using personal protective equipment
When using this product, observe the relevant industrial safety
regulations and use the personal protective equipment (PPE) re-
quired!
•Use protective gloves, safety shoes and safety goggles.
•Observe safe distances.
•Minimal safety requirements for the use of equipment.
Information about special dangers
Generally valid:
•Remove the energy supplies before installation, modification,
maintenance, or adjustment work.
•Make sure, that no residual energy remains in the system.
•Do not move parts by hand when the energy supply is con-
nected.
•Do not reach into the open mechanism or the movement area
of the module.
•Perform maintenance, modifications, and additions outside the
danger zone.
•For all work, secure the unit against accidental operation.
•Take a precautionary approach by maintenance and disassem-
bly.
•Only specially trained staff should disassemble the module.
2.5
2.6
2.7
www.comoso.com

Basic safety notes
02.01|PMP 16 - 25|en
9
WARNING
Risk of injury due to squeezing and bumping during movement
of the Unit or attachment parts!
Risk of injury due to breaking or loosening of the attachment
parts!
WARNING
Risk of injury from objects falling and being ejected
•The danger zone must be surrounded by a safety fence during
operation.
WARNING
While disassembling uncontrollable moves of parts of the grip-
per possible!
WARNING
Danger of injury due to unexpected movements of the ma-
chine/system due to failure of the energy supply or malfunction
of the controller!
Apply a holding break at the linear axis.
www.comoso.com

Accessories
10 02.01|PMP 16 - 25|en
Warranty
The warranty is valid for 24 months from the delivery date to the
production facility under the following conditions:
•Intended use in 1-shift operation
•Observe the mandatory maintenance and lubrication intervals.
•Observe the environmental and operating conditions.
Parts touching the work piece and wearing parts are not part of
the warranty.
Scope of delivery
The scope of delivery includes:
•Portal module PMPS/F in the ordered model.
Accessories
A wide range of accessories is available for this module.
To get information about which accessories can be used with the
appropriate product variant, ☞catalog.
Variable end stop
The stroke and its position along the entire stroke length of the
portal module can be adjusted using the variable VE end stops
(7.3.2, Page 17).
For further information, consult the latest catalog.
3
4
5
5.1
www.comoso.com

Accessories
02.01|PMP 16 - 25|en
11
Intermediate stops AS/ZA
The intermediate stop consists of a AS... stop guide which is
mounted on the traversing slide and of the actual ZA stops. These
can be controlled independently and any number can be distri-
buted along the axis.
The intermediate stop can be supplied for all types and sizes of the
portal module (7.4, Page 18).
Bellows
The module is optionally available with a bellow. This increases the
protection against penetrating materials. This option is only avail-
able for fixed stroke variants (11, Page 29).
For further information, consult the latest catalog.
Cable track
For guiding electric and pneumatic lines
The cable track is available for "horizontal slide" and "vertical
slide" versions.
Several attachment variants are possible (7.5, Page 22).
Columns and mounting material
Columns, adapter plates and mounting materials are available for
the portal modules(7.1, Page 13).
For further information, consult the latest catalog.
T-nuts
For mounting the linear module on the machine / system.
Overview of T-nuts
Designation Type / ID number
T-nut for PMPS/F 16 NT-M5 / 03136073
T-nut for PMPS/F 25 NT-M5 / 03136078
5.2
5.3
5.4
5.5
5.6
www.comoso.com

Technical data
12 02.01|PMP 16 - 25|en
Technical data
ambient temperature [°C] 5 - 60
IP rating 40
Noise emission [dB(A)] ≤ 70
Pressure medium compressed air, standard for
quality of the compressed air
according to ISO 8573-1: 6 4 4
Min. pressure [bar] 3
Max. pressure [bar] 10
Nominal working pressure 6
Repeatability [mm] ± 0.02
Further technical data can be found in our catalog. The most re-
cent version applies.
NOTICE
The portal modules may not under any circumstances have been
operated with oiled air before operation with unoiled air.
6
www.comoso.com

Assembly and Installation
02.01|PMP 16 - 25|en
13
Assembly and Installation
NOTICE
Assembly measures
•During the mounting of loads, do not allow the system to be
subjected to impermissible forces or moments.
•Select a suitable screw tightening torque for mounting of the
linear actuator or loads on the linear actuator in accordance
with the generally valid guidelines for screw connections.
•Secure all screw connections with an appropriated chemical
securing screw.
WARNING
Risk of injury when the machine/system moves unexpectedly!
Remove the energy supplies.
Mechanical connection
The values relate to the entire bolting surface.
Requirements for levelness of the bolting surface
Diameter [mm] Permissible unevenness [mm]
< 100 < 0.02
> 100 < 0.05
7
7.1
Check the evenness
of the bolting surface
www.comoso.com

Assembly and Installation
14 02.01|PMP 16 - 25|en
Grooves fasten the module underneath on the profile, the load
can be mounted and fastened on the slide using bore holes and
threads.
Position dimensions, etc. ☞Catalog.
Fig. 1 PMPS/F 16 connection geometries
Fig. 2 PMPS/F 25 connection geometries
PMPS/F 16 / 25 connection geometries
PMPS/F 16 PMPS/F 25
A [mm] M6 / 11 (2x) M8 / 16 (6x)
B [mm] Ø5F7 / 10 (2x) Ø5F7 / 8 (2x)
C X M6 / 12 (4x)
D [mm] 5 8
E [mm] 11.77 20.5
F [mm] 1.8 3.5
G [mm] 4.55 7.95
Mounting
www.comoso.com

Assembly and Installation
02.01|PMP 16 - 25|en
15
Fig. 3 Fitting example PMPS/F on pillar profile modular system, horizontal and vertical
Additional information on the pillar profile modular system and
mounting elements for attachment ☞Catalog.
Compressed air supply
NOTE
•Use connecting pipes of a cross-section that is larger than or
identical to that of the connector thread.
•Observe the requirements for the air supply (6, Page 12)
Fig. 4 Compressed air supply PMPS/F ....axis
Thread diameter of the air connections
PMPS/F 16 PMPS/F 25
Air supply thread M5 G 1/8"
7.2
www.comoso.com

Assembly and Installation
16 02.01|PMP 16 - 25|en
End position - sets
For stroke limiting, damping and query of the end positions the fol-
lowing components are available:
•VE (Variable end stop)
•LMST-...(shock absorber - stop collar)
•NI 30 (proximity switch)
Hereinafter the assembly of LMST- and NI 30 in the portal module
with and without variable end stop VE is shown.
Fig. 5 Portal module with and without variable end stop VE
End position adjustment "X"
The end positions can be finely adjusted by the shock absorbers -
stop collar LMST
the maximum possible setting range X is included in the catalog
modular assembly automation
7.3
7.3.1
www.comoso.com

Assembly and Installation
02.01|PMP 16 - 25|en
17
Variable end stop VE
The stroke and its location along the entire stroke of the portal
module can be adjusted by the variable end stops. For the assem-
bly remove the cover caps and the fastening screws of the profiled
rail guide in the selected area.
NOTICE
Ensure that the slots residual in the nots don´t move.
After placing the variable end stop with the supplied centering
sleeves it must be screwed together with the profiled rail guides.
Further information ☞catalog modular assembly automation
Damping adjustment “Z”
The adjustment screw of the damper adjustment mechanism can
be used to adjust the stroke of the shock absorber and thereby the
damping curve to the kinetic energy occur-ring.
The counternut is loosened and the appropriate setting value is
adjusted by turning the adjustment screw.
The permissible setting values Z are given in the SCHUNK standard
catalog modular assembly automation.
Fig. 6 damping adjustment dimension "Z"
7.3.2
7.3.3
www.comoso.com

Assembly and Installation
18 02.01|PMP 16 - 25|en
Intermediate stops AS/ZA
The stop slide AS-... is mounted on the carriage of the portal actua-
tor and, depending on the design, is suitable for approaching the
intermediate position from one side or both sides.
Fig. 7 Installation of AS and ZA
7.4
www.comoso.com

Assembly and Installation
02.01|PMP 16 - 25|en
19
Stop collar AS ….
The stop collar AS-... is mounted at the guide carriage of the portal
module.
•Depending on the model suitable for one-or two-sided to ap-
proach the intermediate position.
•The stop collar (Pos.5) can be used for precision adjustment of
the intermediate position within a ±3mm range.
•With an appropriate version and setting, the intermediate posi-
tion can be approached from both sides without a loss of posi-
tion.
•Independently of this, it is also possible to match the end posi-
tion damping to the specific mass by adjusting the shock absor-
ber (11).
•The cover plate (6 and 7) is prepared for installation of a prox-
imity switch NI 30 that interrogates the precision position of
the stop slide
Fig. 8 : Section drawing stop collar AS
In accordance with the section drawing above, all parts can be or-
dered individually.
Ordering numbers are as indicated in the following example
•Part-No.: AS 25-02
7.4.1
www.comoso.com

Assembly and Installation
20 02.01|PMP 16 - 25|en
Intermediate stop ZA
The intermediate stop ZA-... is located by means of the slots in the
support rail.
•It can be moved steplessly.
•It is thereby possible to approach several intermediate posi-
tions CAUTION Observe minimum distance.
•The position at which the portal actuator (2) is actually located
is determined by the proximity switch NI 40 (15a). Query of the
interactive position by the proximity switch NI40 (15b) is op-
tionally possible.
Fig. 9 Section drawing and installation of the sensors ZA...
In accordance with the section drawing all parts can be ordered
individually.
Ordering numbers are as indicated in the following example:
•Part-No: 2 ZA 25-02
As standardized wear part sets, seal sets are available under the
following ordering numbers:
•ZADI 16 for intermediate stop ZA 16
•ZADI 25 for intermediate stop ZA 25
7.4.2
www.comoso.com