Craftsman 919.165381 User manual

Owner’s Manual
Permanently Lubricated
Portable
AIR COMPRESSOR
• Safety Guidelines
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Troubleshooting
• Repair Parts
Model No.
919.165381
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
A08596 Rev. 1 2/8/05

2- ENG
A08596
FULL ONE YEAR WARRANTY AIR COMPRESSOR
If this air compressor fails due to a defect in material or workmanship within
one year from the date of purchase, RETURN IT TO THE NEAREST SEARS
REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL
REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware,
return to the nearest Orchard Store and Orchard will repair it, free of charge.
If this air compressor is used for commercial or rental purposes, the warranty
will apply for ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
TABLE OF CONTENTS
WARRANTY
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SERVICE AND ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21
REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-25
ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-45
NOTES/NOTAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47
HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . back cover

3- ENG A08596
SPECIFICATION CHART
Refer to Glossary for abbreviations.
Indicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Pantone 165- Warning orange
Indicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, may result in
minor or moderate injury.
Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
IMPORTANT SAFETY INSTRUCTIONS
Pantone 165- Warning orange
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known (to the State of
California) to cause cancer, birth defects or other reproductive harm. Some example of
these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work
with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting
face mask or respirator when using such tools.
When using air tools, basic safety precautions should always be followed to reduce the
risk of personal injury.
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these sections.
Model No. 919-165381
Running Horsepower 1.0
Bore 2-7/8"
Stroke 1-1/4"
Voltage-Single Phase 120V
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity 6
Approx. Cut-In 120
Approx. Cut-out 150
SCFM @ 40 psig 3.7
SCFM @ 90 psig 2.6

4- ENG
A08596
IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
HAZARD
WARNING: Risk of explosion or fire
How To Prevent It
What Could Happen
It is normal for electrical contacts
within the motor and pressure switch to
spark.
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk
of fire, do not allow the compressor to
operate unattended.
Always operate the compressor in a
well ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate
compressor at least 20 feet away from
spray area. An additional length of hose
may be required.
Store flammable materials in a secure
location away from compressor.
Never place objects against or on top
of compressor. Operate compressor
in an open area at least 12 inches
away from any wall or obstruction that
would restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area. Do not operate unit
indoors or in any confined area.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by
moving pressure switch lever to the off
position and drain tank daily or after
each use.

5- ENG A08596
WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
How To Prevent It
What Could Happen
WARNING: Risk from Flying Objects
The compressed air stream can cause
soft tissue damage to exposed skin
and can propel dirt, chips, loose
particles, and small objects at high
speed, resulting in property damage or
personal injury.
Always wear ANSI Z87.1 approved safety
glasses with side shields when using the
compressor.
Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
Always turn the compressor off and
bleed pressure from the air hose and tank
before attempting maintenance, attaching
tools or accessories.
HAZARD
HAZARD
Drain tank daily or after each use.
If tank develops a leak, replace it
immediately with a new tank or replace
the entire compressor.
Failure to properly drain condensed
water from tank, causing rust and
thinning of the steel tank.
Modifications or attempted repairs to
the tank.
Unauthorized modifications to the
unloader valve, safety valve, or any
other components which control tank
pressure.
Never drill into, weld, or make any
modifications to the tank or its
attachments.
Excessive vibration can weaken the
air tank and cause rupture or
explosion
The tank is designed to withstand specific
operating pressures. Never make
adjustments or parts substitutions
to alter the factory set operating
pressures.
For essential control of air pressure,
you must install a pressure regulator
and pressure gauge to the air outlet
(if not equipped) of your compressor.
Follow the equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor
to inflate small low pressure objects
such as children’s toys, footballs,
basketballs, etc.
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of
air tools, spray guns, air operated
accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.
How To Prevent It
What Could Happen

6- ENG
A08596
WARNING: Risk to Breathing
WARNING: Risk of Electrical Shock
HAZARD
HAZARD
Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
properly it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury
or death by electrocution.
Electrical Grounding: Failure to provide
adequate grounding to this product
could result in serious injury or death
from electrocution.
See grounding instructions.
Never operate the compressor outdoors
when it is raining or in wet conditions.
Never operate compressor with
protective covers removed or damaged.
Any electrical wiring or repairs required
on this product should be performed by
authorized service center personnel
in accordance with national and local
electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful
vapors and poisons.
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
produced by this compressor for breathing,
suitable filters and in-line safety
equipment must be properly installed.
In-line filters and safety equipment
used in conjunction with the compressor
must be capable of treating air to all
applicable local and federal codes prior
to human consumption.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials
you are spraying. Use a NIOSH/ MSHA
approved respirator designed for use with
your specific application.
How To Prevent It
What Could Happen
How To Prevent It
What Could Happen

7- ENG A08596
WARNING: Risk of Burns
Touching exposed metal such as the
compressor head or outlet tubes, can
result in serious burns.
Never touch any exposed metal parts
on compressor during or immediately
after operation. Compressor will remain
hot for several minutes after operation.
Do not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool.
WARNING: Risk from Moving Parts
Never operate the compressor with
guards or covers which are damaged or
removed.
Moving parts such as the pulley, flywheel,
and belt can cause serious injury if
they come into contact with you or your
clothing.
WARNING: Risk of Falling
A portable compressor can fall from
a table, workbench, or roof causing
damage to the compressor and could
result in serious injury or death to the
operator.
Always operate compressor in a stable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to
reach high locations.
HAZARD
HAZARD
HAZARD
Any repairs required on this product
should be performed by authorized
service center personnel.
Attempting to operate compressor with
damaged or missing parts or attempting
to repair compressor with protective
shrouds removed can expose you to
moving parts and can result in serious
injury.
How To Prevent It
What Could Happen
How To Prevent It
What Could Happen
How To Prevent It
What Could Happen

8- ENG
A08596
Review and understand all instructions
and warnings in this manual.
Become familiar with the operation and
controls of the air compressor.
Keep operating area clear of all persons,
pets, and obstacles.
Keep children away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire
extinguisher.
Do not operate machine with missing,
broken, or unauthorized parts.
WARNING: Risk of Unsafe Operation
Unsafe operation of your air compressor
could lead to serious injury or death to
you or others.
HAZARD
WARNING: Risk of Serious Injury or Property Damage When
Transporting Compressor
Oil can leak or spill and could result
in fire or breathing hazard; serious
injury or death can result. oil leaks will
damage carpet, paint or other surfaces
in vehicles or trailers.
Always place COMPRESSOR on a
protective mat when transporting to
protect against damage to vehicle from
leaks. Remove COMPRESSOR from
vehicle immediately upon arrival at your
destination.
(Fire, Inhalation, Damage to Vehicle Surfaces)
HAZARD
SAVE THESE INSTRUCTIONS
How To Prevent It
What Could Happen
How To Prevent It
What Could Happen

9- ENG A08596
GLOSSARY
DUTY CYCLE
ACCESSORIES
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per
minute; a unit of measure of air
delivery.
PSIG: Pounds per square inch
gauge; a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Cut-In Pressure: While the motor
is off, air tank pressure drops as
you continue to use your accessory.
Accessories
• In Line Filter
• Tire Air Chuck
• Quick Connector Sets
(various sizes)
• Air Pressure Regulators
• Oil Fog Lubricators
• Air Hose: 1/4", 3/8" OR 1/2" I.D. in
various lengths
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
When the tank pressure drops to a
certain low level the motor will restart
automatically. The low pressure
at which the motor automatically
restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor
automatically shuts off, protecting
your air tank from pressure higher
than its capacity. The high pressure
at which the motor shuts off is called
"cut-out" pressure.
Branch Circuit: Circuit carrying
electricity from electrical panel to
outlet.
Refer to the selection chart located
on the unit to select the tools this unit
is capable of powering.
This air compressor pump is
capable of running continuously.
However, to prolong the life of your
air compressor, it is recommended
that a 50%-75% average duty
cycle be maintained; that is, the air
compressor pump should not run
more than 30-45 minutes in any given
hour.

10- ENG
A08596
INSTALLATION
HOW TO SET UP YOUR
UNIT
GROUNDING INSTRUCTIONS
Risk of Electrical
Shock. In the
event of a short circuit, grounding
reduces the risk of shock by
providing an escape wire for
the electric current. This air
compressor must be properly
grounded.
The portable air compressor is
equipped with a cord having a
grounding wire with an appropriate
grounding plug (see following
illustrations). The plug must be used
with an outlet that has been installed
and grounded in accordance with all
local codes and ordinances.
1. The cord set and plug with this
unit contains a grounding pin.
This plug MUST be used with a
grounded outlet.
IMPORTANT: The outlet being used
must be installed and grounded in
accordance with all local codes and
ordinances.
2. Make sure the outlet being used
has the same configuration
as the grounded plug. DO
NOT USE AN ADAPTER. See
illustration.
3. Inspect the plug and cord before
each use. Do not use if there are
signs of damage.
4. If these grounding instructions
are not completely understood,
or if in doubt as to whether
the compressor is properly
grounded, have the installation
checked by a qualified
electrician.
Risk of Electrical
Shock. Improper
grounding can result in electrical
shock.
Do not modify the plug provided. If
it does not fit the available outlet,
a correct outlet should be installed
by a qualified electrician.
Repairs to the cord set or plug
MUST be made by a qualified
electrician.
Grounding Pin
Grounded
Outlets
Plug
Location of the Air Compressor
Locate the air compressor in a
clean, dry and well ventilated area.
The air compressor should be
located at least 12" away from the
wall or other obstructions that will
interfere with the flow of air. The
air compressor pump and shroud
are designed to allow for proper
cooling. The ventilation openings
on the compressor are necessary
to maintain proper operating
temperature. Do not place rags or
other containers on or near these
openings.

11- ENG A08596
Extension Cords
Using extension cords is not
recommended. The use of extension
cords will cause voltage to drop
resulting in power loss to the motor
and overheating.
Attach extra air hoses at the air outlet
instead of using extension cords.
If an extension cord must be used, be
sure it is:
• a 3-wire extension cord that has
a 3-blade grounding plug, and a
3-slot receptacle that will accept
the plug on the product
• in good condition
• no longer than 50 feet
• 12 gauge (AWG) or larger. (Wire
size increases as gauge number
decreases. 10 AWG and 8 AWG
may also be used. DO NOT USE
14 OR 16 AWG.)
Voltage and Circuit Protection
Refer to the Specification Chart for
the voltage and minimum branch
circuit requirements.
Certain air compressors can be
operated on a 15 amp circuit if the
following conditions are met.
1. Voltage supply through branch
circuit is 15 amps.
2. Circuit is not used to supply any
other electrical needs (lights,
appliances, etc.).
3. Extension cords comply with
specifications.
4. Circuit is equipped with a
15 amp circuit breaker or 15
amp time delay fuse. NOTE: If
compressor is connected to a
circuit protected by fuses, use
only time delay fuses. Time delay
fuses should be marked "D" in
Canada and "T" in the US.
If any of the above conditions
cannot be met, or if operation of
the compressor repeatedly causes
interruption of the power, it may be
necessary to operate it from a 20
amp circuit. It is not necessary to
change the cord set.

12- ENG
A08596
Tank Pressure Gauge: The tank
pressure gauge indicates the reserve
air pressure in the tank.
Regulator: Controls the air pressure
shown on the outlet pressure gauge.
Turn the knob clockwise to increase
pressure and counterclockwise to
decrease pressure.
Drain Valve: The drain valve is
located at the base of the air tank
and is used to drain condensation at
the end of each use.
Cooling System (not shown): This
compressor contains an advanced
design cooling system. At the heart of
this cooling system is an engineered
fan. It is perfectly normal for this fan
to blow air through the vent holes
in large amounts. You know that the
cooling system is working when air is
being expelled.
Description of Operation
Become familiar with these controls
before operating the unit.
On/Auto/Off Switch: Turn this switch
"ON" to provide automatic power
to the pressure switch and "OFF"
to remove power at the end of each
use.
Pressure Switch: The pressure
switch automatically starts the
motor when the air tank pressure
drops below the factory set "cut-in"
pressure. It stops the motor when the
air tank pressure reaches the factory
set "cut-out" pressure.
Safety Valve: If the pressure switch
does not shut off the air compressor
at its "cut-out" pressure setting, the
safety valve will protect against high
pressure by "popping out" at its
factory set pressure (slightly higher
than the pressure switch "cut-out"
setting).
Outlet Pressure Gauge: The outlet
pressure gauge indicates the air
pressure available at the outlet side
of the regulator. This pressure is
controlled by the regulator and is
always less than or equal to the tank
pressure.
OPERATION
Know Your Air Compressor
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
Drain
Valve
On/Auto/Off Switch
Safety Valve
Pressure
Switch
Tank
Pressure
Gauge Outlet
Pressure
Gauge
Regulator
Quick
Connect

13- ENG A08596
Air Compressor Pump (not shown):
Compresses air into the air tank.
Working air is not available until the
compressor has raised the air tank
pressure above that required at the
air outlet.
Check Valve: When the air
compressor is operating, the check
valve is "open", allowing compressed
air to enter the air tank. When the
air compressor reaches "cut-out"
pressure, the check valve "closes",
allowing air pressure to remain inside
the air tank.
How to Use Your Unit
How to Stop:
1. Set the On/Auto/Off lever to
"OFF".
Check Valve
Before First Start Up
Risk of Unsafe
Operation. Serious
damage may result if the following
break-in instructions are not
closely followed.
This procedure is required before the
air compressor is put into service and
when the check valve or a complete
compressor pump has been replaced.
1. Make sure the On/Auto/Off lever
is in the "OFF" position.
2. Plug the power cord into the
correct branch circuit receptacle.
(Refer to Voltage and Circuit
Protection paragraph in the
Installation section of this
manual.)
3. Open the drain valve (counter-
clockwise) fully to permit air to
escape and prevent air pressure
build up in the air tank during the
break-in period.
4. Move the On/Auto/Off lever
to "ON/AUTO" position. The
compressor will start.
5. Run the compressor for 15
minutes. Make sure the drain
valve is open and there is
minimal air pressure build-up in
tank.
6. After 15 minutes, close the drain
valve by turning clockwise. The
air receiver will fill to "cut-out"
pressure and the motor will
stop.
The compressor is now ready for use.

14- ENG
A08596
Before Each Start-Up:
1. Place On/Auto/Off lever to
"OFF".
2. Turn the regulator knob counter-
clockwise to set the outlet
pressure to zero.
3. Attach hose and accessories.
NOTE: The hose or accessory will
require a quick connect plug if the
air outlet is equipped with a quick
connect socket.
Pantone 165- Warning orange
Risk of Bursting.
Too much air
pressure causes a hazardous
risk of bursting. Check the
manufacturer’s maximum pressure
rating for air tools and accessories.
The regulator outlet pressure
must never exceed the maximum
pressure rating.
How to Start:
1. Turn the On/Auto/Off lever to
"AUTO" and allow tank pressure
to build. Motor will stop when
tank pressure reaches "cut-out"
pressure.
2. Turn regulator knob clockwise to
increase pressure and stop when
desired pressure is reached.
The compressor is ready for use.

15- ENG A08596
MAINTENANCE
Customer Responsibilities
Daily
or after
each
use
Before
each
use
●
●
Check Safety Valve
Drain Tank
NOTE: See "Operation" section for
the location of controls.
Pantone 165- Warning orange
Risk of Unsafe
Operation. Unit
cycles automatically when power
is on. When servicing, you may
be exposed to voltage sources,
compressed air, or moving parts.
Before servicing unit unplug or
disconnect electrical supply to
the air compressor, bleed tank
of pressure, and allow the air
compressor to cool.
To Check Safety Valve
Pantone 165- Warning orange
Risk of Bursting.
If the safety valve
does not work properly, over-
pressurization may occur, causing
air tank rupture or an explosion.
1. Before starting compressor, pull
the ring on the safety valve to
make sure that the safety valve
operates freely. If the valve
is stuck or does not operate
smoothly, it must be replaced
with the same type of valve.
To Drain Tank
1. Set the On/Auto/Off lever to
"OFF".
2. Turn the regulator knob counter-
clockwise to set the outlet
pressure to zero.
3. Remove the air tool or accessory.
4. Pull ring on safety valve allowing
air to bleed from the tank until
tank pressure is approximately
20 psi. Release safety valve ring.
5. Drain water from air tank by
opening drain valve on bottom of
tank.
Pantone 165- Warning orange
Water will
condense in the
air tank. If not drained, water will
corrode and weaken the air tank
causing a risk of air tank rupture.
6. After the water has been drained,
close the drain valve. The air
compressor can now be stored.
NOTE: If drain valve is plugged,
release all air pressure. The valve
can then be removed, cleaned, the
reinstalled.

16- ENG
A08596
SERVICE AND ADJUSTMENTS
To Replace or Clean Check
Valve
1. Release all air pressure from air
tank. See "To Drain Tank" in the
Maintenance section.
2. Set the On/Auto/Off lever to
"OFF" and unplug unit.
3. Remove the hose by removing
the hose clamp.
Check
Valve
Hose Clamp
NOTE: The hose clamp is not
reusable. You must purchase a
new hose clamp, see the Parts List
Manual or purchase a standard hose
clamp at a local hardware store.
5. Unscrew the check valve (turn
counterclockwise) using a socket
wrench.
6. Make sure the valve disc moves
freely inside the check valve
and the spring holds the disc in
the upper, closed position. The
check valve may be cleaned
with a solvent, such as paint and
varnish remover.
7. Apply sealant to the check valve
threads. Reinstall the check valve
(turn clockwise).
8. Replace hose and new hose
clamp.
9. Perform the Break-in Procedure.
See "Break-in Procedure" in the
Operation section.
Pantone 165- Warning orange
Risk of Unsafe
Operation. Unit
cycles automatically when power
is on. When servicing, you may
be exposed to voltage sources,
compressed air, or moving parts.
Before servicing unit unplug or
disconnect electrical supply to
the air compressor, bleed tank
of pressure, and allow the air
compressor to cool.
ALL MAINTENANCE AND REPAIR
OPERATIONS NOT LISTED MUST
BE PERFORMED BY A TRAINED
SERVICE TECHNICIAN.

NOTE: Arrow indicates flow of
air. Make sure it is pointing in the
direction of air flow.
7. Reapply pipe sealant to outlet
pressure gauge and quick
connect.
8. Reassemble outlet pressure
gauge and quick connect. Orient
outlet pressure gauge to read
correctly. Tighten connect with
wrench.
To Replace Regulator
1. Release all air pressure from air
tank. See "To Drain Tank" in the
Maintenance section.
2. Unplug unit.
3. Using an adjustable wrench
remove the outlet pressure gauge
and quick connect from the
regulator.
4. Remove the regulator.
5. Apply pipe sealant tape to the
nipple on the standpipe.
6. Assemble the regulator and
orient as shown.
17- ENG A08596
Arrow
Regulator

18- ENG
A08596
STORAGE
Before you store the air compressor,
make sure you do the following:
1. Review the "Maintenance"
section on the preceding
pages and perform scheduled
maintenance as necessary.
2. Set the On/Auto/Off lever to
"OFF".
3. Turn the regulator
counterclockwise and set the
outlet pressure to zero.
4. Remove the air tool or accessory.
5. Pull ring on safety valve allowing
air to bleed from the tank until
tank pressure is approximately
20 psi. Release safety valve ring.
6. Drain water from air tank by
opening drain valve on bottom of
tank.
Pantone 165- Warning orange
Water will
condense in the
air tank. If not drained, water will
corrode and weaken the air tank
causing a risk of air tank rupture.
7. After the water has been drained,
close the drain or drain valve.
NOTE: If drain valve is plugged,
release all air pressure. The valve
can then be removed, cleaned, then
reinstalled.
8. Protect the electrical cord and
air hose from damage (such as
being stepped on or run over).
Store the air compressor in a clean
and dry location.

19- ENG A08596
TROUBLESHOOTING
Pantone 165- Warning orange
Performing repairs may expose voltage sources, moving
parts or compressed air sources, moving parts or
compressed air sources. Personal injury may occur. Prior to attempting
any repairs, unplug the air compressor and bleed off all air tank air
pressure.
PROBLEM CAUSE CORRECTION
Pressure switch does
not shut off motor when
compressor reaches "cut-
out" pressure.
Pressure switch "cut-out"
too high.
Move On/Auto/Off lever
to the "OFF" position, if
the outfit does not shut off
contact a Trained Service
Technician.
Contact a Trained Service
Technician.
Excessive tank
pressure - safety
valve pops off.
Tube fittings are not tight
enough.
Tighten fittings where air
can be heard escaping.
Check fittings with soapy
water solution. Do Not
Overtighten.
Air leaks at
fittings.
Air leaks in air
tank or at air
tank welds.
Defective air tank. Air tank must be replaced.
Do not repair the leak.
Pantone 165- Warning orange
Do not
drill into,
weld or otherwise modify
air tank or it will weaken.
The tank can rupture or
explode.
Air leaks
between head
and valve plate.
Leaking seal. Contact a Trained Service
Technician.
Possible defect in safety
valve.
Operate safety valve
manually by pulling on ring.
If valve still leaks, it should
be replaced.
Air leak from
safety valve.
Possible defect in safety
valve.
Operate safety valve
manually by pulling on ring.
If valve still leaks, it should
be replaced.
Knocking Noise.

20- ENG
A08596
Regulator will
not shut off air
outlet.
Damaged regulator. Replace.
PROBLEM CAUSE CORRECTION
It is normal for "some"
pressure drop to occur.
If there is an excessive
amount of pressure drop
when the accessory is used,
adjust the regulator following
the instructions in the
"Description of Operation"
paragraph in the "Operation
Section.
NOTE: Adjust the regulated
pressure under flow
conditions (while accessory is
being used).
Compressor is
not supplying
enough air
to operate
accessories.
Prolonged excessive use of
air.
Compressor is not large
enough for air requirement.
Hole in hose.
Check valve restricted.
Air leaks.
Decrease amount of air
usage.
Check the accessory
air requirement. If it is
higher than the SCFM or
pressure supplied by your
air compressor, you need a
larger compressor.
Check and replace if
required.
Remove and clean, or
replace.
Tighten fittings.
Damaged regulator. Replace.
Regulator knob
has continuous
air leak.
Pressure reading
on the regulated
pressure gauge
drops when an
accessory is
used.