Craftsman 919.167630 User manual

Owner’s Manual
Permanently Lubricated
Single Stage
Portable
AIR COMPRESSOR
• Safety Guidelines
• Assembly
• Operation
• Maintenance
• Troubleshooting
• Repair Parts
Model No.
919.167630
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
1000002924 Rev. 0 06/25/07

2- ENG
1000002924
WARRANTY
ONE YEAR FULL WARRANTY
If this product fails due to a defect in material or workmanship within one year
from the date of purchase, Sears will at its option repair or replace it free of
charge. Contact Sears at 1-800-4-MY-HOME®to arrange for repair, or return it
to the place of purchase for replacement.
If this product is used for commercial or rental purposes, this warranty applies
for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DUTY CYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20
SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26
REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-31
ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-56
NOTES/NOTAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
REPAIR PROTECTION AGREEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 58
HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . back cover
TABLE OF CONTENTS

3- ENG 1000002924
Model No. 919.167630
Running HP *1.6
Bore 2.875"
Stroke 1.45"
Voltage-Single Phase 120V/60HZ
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity (gallons) 33
Approx. Cut-In 120 PSI
Approx. Cut-out 150 PSI
SCFM @ 40 psig *6.3
SCFM @ 90 psig *4.9
* Tested per ISO 1217
Refer to Glossary for abbreviations.
SPECIFICATION CHART
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these symbols.
Indicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, may result in
minor or moderate injury.
Indicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals
known to the State of California to cause cancer, birth defects or other
reproductive harm. Some example of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, always wear
OSHA/MSHA/NIOSH approved, properly fitting face mask or respirator
when using such tools.
When using air tools, basic safety precautions should always be followed to
reduce the risk of of personal injury.
This product contains chemicals, known to the State of
California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.

4- ENG
1000002924
Do not operate this unit until you read and
understand this instruction manual for safety,
operation and maintenance instructions.
SAVE THESE INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• It is normal for electrical contacts
within the motor and pressure
switch to spark.
• Always operate the compressor
in a well ventilated area free of
combustible materials, gasoline, or
solvent vapors.
• If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire
or explosion.
• If spraying flammable materials,
locate compressor at least 20 feet
(6.1 m) away from spray area. An
additional length of air hose may be
required.
• Store flammable materials in
a secure location away from
compressor.
• Restricting any of the compressor
ventilation openings will cause
serious overheating and could
cause fire.
• Never place objects against or on
top of compressor.
• Operate compressor in an open
area at least 12" (30.5 cm) away
from any wall or obstruction that
would restrict the flow of fresh air to
the ventilation openings.
• Operate compressor in a clean, dry
well ventilated area. Do not operate
unit indoors or in any confined area.
• Unattended operation of this
product could result in personal
injury or property damage. To
reduce the risk of fire, do not
allow the compressor to operate
unattended.
• Always remain in attendance with
the product when it is operating.
• Always turn off and unplug unit
when not in use.

5- ENG 1000002924
HAZARD
RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air directly from
your compressor is not safe for
breathing. The air stream may
contain carbon monoxide, toxic
vapors, or solid particles from
the air tank. Breathing these
contaminant's can cause serious
injury or death.
• Air obtained directly from the
compressor should never be
used to supply air for human
consumption. In order to use air
produced by this compressor for
breathing, suitable filters and in-line
safety equipment must be properly
installed. In-line filters and safety
equipment used in conjunction with
the compressor must be capable
of treating air to all applicable local
and federal codes prior to human
consumption.
• Sprayed materials such as paint,
paint solvents, paint remover,
insecticides, weed killers, may
contain harmful vapors and
poisons.
• Work in an area with good cross
ventilation. Read and follow the
safety instructions provided on the
label or safety data sheets for the
materials you are spraying. Always
use certified safety equipment:
OSHA/MSHA/NIOSH respiratory
protection designed for use with
your specific application.
HAZARD
RISK OF BURSTING
Air Tank: The air tank on your Air Compressor is designed and may be UM coded
(for units with air tanks greater than 6" (152 mm) diameter) according to ASME
Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two
years. To find your state pressure vessels inspector, look under the Division of Labor
and Industries in the government section of a phone book .
The following conditions could lead to a weakening of the air tank, and result in a
violent air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT IT
• Failure to properly drain condensed
water from air tank, causing rust
and thinning of the steel air tank.
• Drain air tank daily or after each
use. If air tank develops a leak,
replace it immediately with a
new air tank or replace the entire
compressor.
• Modifications or attempted repairs
to the air tank. • Never drill into, weld, or make any modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air
tank. Replace with a new air tank.

6- ENG
1000002924
• Unauthorized modifications to
the safety valve or any other
components which control air tank
pressure.
• The air tank is designed to
withstand specific operating
pressures. Never make adjustments
or parts substitutions to alter the
factory set operating pressures.
Attachments & accessories:
• Exceeding the pressure rating of
air tools, spray guns, air operated
accessories, tires, and other
inflatables can cause them to
explode or fly apart, and could
result in serious injury.
• Follow the equipment
manufacturers recommendation
and never exceed the maximum
allowable pressure rating of
attachments. Never use compressor
to inflate small low pressure objects
such as children’s toys, footballs,
basketballs, etc.
Tires:
• Over inflation of tires could result in
serious injury and property damage. • Use a tire pressure gauge to check the tires pressure before each use
and while inflating tires; see the tire
sidewall for the correct tire pressure.
NOTE: Air tanks, compressors and similar
equipment used to inflate tires can fill
small tires similar to these very rapidly.
Adjust pressure regulator on air supply
to no more than the rating of the tire
pressure. Add air in small increments and
frequently use the tire gauge to prevent
over inflation.
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
properly it may cause electric
shock.
• Never operate the compressor
outdoors when it is raining or in wet
conditions.
• Never operate compressor with
protective covers removed or
damaged.
• Repairs attempted by unqualified
personnel can result in serious
injury or death by electrocution.
• Any electrical wiring or repairs
required on this product should be
performed by authorized service
center personnell in accordance
with national and local electrical
codes.
• Electrical Grounding: Failure to
provide adequate grounding to
this product could result in serious
injury or death from electrocution.
Refer to "Grounding Instructions"
paragraph in the "Installation"
section.
• Make certain that the electrical
circuit to which the compressor
is connected provides proper
electrical grounding, correct voltage
and adequate fuse protection.

7- ENG 1000002924
HAZARD
RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air stream can
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objects at high speed, resulting in
property damage or personal injury.
• Always wear certified safety
equipment: ANSI Z87.1 eye
protection (CAN/CSA Z94.3)
with side shields when using the
compressor.
• Never point any nozzle or sprayer
toward any part of the body or at
other people or animals.
• Always turn the compressor off
and bleed pressure from the air
hose and air tank before attempting
maintenance, attaching tools or
accessories.
HAZARD
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Touching exposed metal such as
the compressor head, engine head,
engine exhaust or outlet tubes, can
result in serious burns.
• Never touch any exposed metal
parts on compressor during or
immediately after operation.
Compressor will remain hot for
several minutes after operation.
• Do not reach around protective
shrouds or attempt maintenance
until unit has been allowed to cool.
HAZARD
RISK FROM MOVING PARTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Moving parts such as the pulley,
flywheel, and belt can cause
serious injury if they come into
contact with you or your clothing.
• Never operate the compressor
with guards or covers which are
damaged or removed.
• Keep your hair, clothing, and gloves
away from moving parts. Loose
clothes, jewelry, or long hair can be
caught in moving parts.
• Air vents may cover moving parts
and should be avoided as well.

8- ENG
1000002924
• Attempting to operate compressor
with damaged or missing parts or
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts
and can result in serious injury.
• Any repairs required on this product
should be performed by authorized
service center personnel.
HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafe operation of your air
compressor could lead to serious
injury or death to you or others.
• Review and understand all
instructions and warnings in this
manual.
• Become familiar with the operation
and controls of the air compressor.
• Keep operating area clear of all
persons, pets, and obstacles.
• Keep children away from the air
compressor at all times.
• Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all
times.
• Never defeat the safety features of
this product.
• Equip area of operation with a fire
extinguisher.
• Do not operate machine with
missing, broken, or unauthorized
parts.
HAZARD
RISK OF FALLING
WHAT CAN HAPPEN HOW TO PREVENT IT
• A portable compressor can
fall from a table, workbench,
or roof causing damage to the
compressor and could result in
serious injury or death to the
operator.
• Always operate compressor in a
stable secure position to prevent
accidental movement of the unit.
Never operate compressor on a
roof or other elevated position.
Use additional air hose to reach
high locations.

9- ENG 1000002924
HAZARD
RISK OF INJURY FROM LIFTING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Serious injury can result from
attempting to lift too heavy an
object.
• The compressor is too heavy to
be lifted by one person. Obtain
assistance from others before
lifting.
HAZARD
RISK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Under some conditions and
duration of use, noise from this
product may contribute to hearing
loss.
• Always wear certified safety
equipment: ANSI S12.6 (S3.19)
hearing protection.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
GLOSSARY

10- ENG
1000002924
DUTY CYCLE
This air compressor pump is capable
of running continuously. However, to
prolong the life of your air compressor,
it is recommended that a 50%-75%
average duty cycle be maintained; that
is, the air compressor pump should
not run more than 30-45 minutes in
any given hour.
ACCESSORIES
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
Accessories
• In Line Filter
• Tire Air Chuck
• Quick Connector Sets (various
sizes)
• Air Pressure Regulators
• Oil Fog Lubricators
• Air Hose: 1/4", 3/8" or 1/2" I.D. in
various lengths
Refer to the selection chart located on
the unit to select the tools this unit is
capable of powering.
The use of any
other accessory
not recommended for use with
this tool could be hazardous. Use
only accessories rated equal to
or higher than the rating of the air
compressor.
ASSEMBLY
Contents of Carton
1 - Air Compressor
1 - Handle
1 - Grip Handle
4 - Self Tapping Screw
2 - Wheels
2 - Shoulder Bolts, 3/8-16
2 - Hex Nuts, 3/8-16
1 - Rubber Strip
Tools Required for Assembly
2 - 9/16" open end wrenches
1 - 3/8" socket
Unpacking
1. Remove unit from carton and dis-
card all packaging. NOTE: Save
all parts bags.
Assemble Handle
1. To make installation easier, sub-
merge handle grip into warm
soapy water. Remove handle grip
from soapy water and slide onto
handle.
2. Insert the handle inside the com-
pressor saddle and line up the
two bolt holes on each side.
Rubber Strip
Screw
Nut
Wheel
Shoulder
Bolt
Handle
Handle
Grip
3. Install the four screws, two on
each side.
4. Tighten securely.
Assemble Wheels
It will be necessary
to brace or support
one side of the unit when installing
the wheels because the compressor
will have a tendency to tip.