Craftsman AIR COMPRESSOR 919.724701 User manual

Owner’s Manual
Permanently Lubricated
Single Stage
Portable
AIR COMPRESSOR
• Safety Guidelines
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Troubleshooting
• Repair Parts
Model No.
919.724701
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sold by Sears Canada, Inc. Toronto, Ont. M5B 2B8
D27610 Rev. 1 8/15/03

2- ENG
D27610
FULL ONE YEAR WARRANTY ON AIR COMPRESSORS
If this air compressor fails due to a defect in material or workmanship within
one year from the date of purchase, RETURN IT TO THE NEAREST SEARS
SERVICE CENTER THROUGHOUT CANADA AND SEARS WILL REPAIR IT,
FREE OF CHARGE.
If this air compressor is used for commercial or rental purposes, the warranty
will apply for ninety days (90) from the date of purchase.
This Craftsman Air Compressor warranty gives you specific legal rights and
you may have other rights which vary from province to province.
Sears Canada, Inc., Toronto, Ont. M5B 2B8
TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17
SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-23
REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-27
HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . .Back Cover
WARRANTY

3- ENG D27610
SPECIFICATION CHART
Model No. 919-724701
Max. Developed HP 5.5
Bore 2.375"
Stroke 1.35"
Voltage-Single Phase 120
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity 20 Gallon
Approx. Cut-In 120
Approx. Cut-out 150
SCFM @ 40 psig 7.5
SCFM @ 90 psig 5.2
SAFETY GUIDELINES - DEFINITIONS
Indicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, may result in
minor or moderate injury.
Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
This manual contains information that is important for you to know and understand. This information
relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you
recognize this information, we use the symbols below. Please read the manual and pay attention to
these sections.
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known (to the State of California) to
cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
Glead from lead-based paints
Gcrystalline silica from bricks and cement and other masonry products
Garsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using
such tools.
When using air tools, basic safety precautions should always be followed to reduce the risk of of
personal injury.
SAVE THESE INSTRUCTIONS
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN
SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

4- ENG
D27610
IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
HAZARD
WARNING: Risk of explosion or fire
How To Prevent It
What Could Happen
It is normal for electrical contacts within
the motor and pressure switch to spark.
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk of
fire, do not allow the compressor to
operate unattended.
Always operate the compressor in a well
ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate
compressor at least 20 feet away from
spray area. An additional length of hose
may be required.
Store flammable materials in a secure
location away from compressor.
Never place objects against or on top
of compressor. Operate compressor in
an open area at least 12 inches away
from any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area. Do not operate unit
indoors or in any confined area.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by
moving pressure switch lever to the off
position and drain tank daily or after
each use.

5- ENG D27610
WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
How To Prevent It
What Could Happen
WARNING: Risk from Flying Objects
HOW TO PREVENT IT
WHAT CAN HAPPEN
The compressed air stream can cause
soft tissue damage to exposed skin and
can propel dirt, chips, loose particles,
and small objects at high speed,
resulting in property damage or personal
injury.
Always wear ANSI Z87.1 approved safety
glasses with side shields when using the
compressor.
Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
Always turn the compressor off and
bleed pressure from the air hose and tank
before attempting maintenance, attaching
tools or accessories.
HAZARD
HAZARD
Drain tank daily or after each use. If
tank develops a leak, replace it
immediately with a new tank or replace
the entire compressor.
1. Failure to properly drain
condensed water from tank,
causing rust and thinning of the
steel tank.
2. Modifications or attempted repairs
to the tank.
3. Unauthorized modifications to the
unloader valve, safety valve, or any
other components which control
tank pressure.
Never drill into, weld, or make any
modifications to the tank or its
attachments.
4. Excessive vibration can weaken
the air tank and cause rupture or
explosion
The tank is designed to withstand specific
operating pressures. Never make
adjustments or parts substitutions to
alter the factory set operating
pressures.
For essential control of air pressure, you
must install a pressure regulator and
pressure gauge to the air outlet (if not
equipped) of your compressor. Follow the
equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor to
inflate small low pressure objects such
as children’s toys, footballs,
basketballs, etc.
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air
tools, spray guns, air operated
accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.

6- ENG
D27610
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: Risk to Breathing
WARNING: Risk of Electrical Shock
HOW TO PREVENT IT
WHAT CAN HAPPEN
HAZARD
HAZARD
Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used properly
it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury or
death by electrocution.
Electrical Grounding: Failure to provide
adequate grounding to this product
could result in serious injury or death
from electrocution.
See grounding instructions.
Never operate the compressor outdoors
when it is raining or in wet conditions.
Never operate compressor with
protective covers removed or damaged.
Any electrical wiring or repairs required
on this product should be performed by
authorized service center personnel in
accordance with national and local
electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful vapors
and poisons.
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
produced by this compressor for
breathing, suitable filters and in-line
safety equipment must be properly
installed. In-line filters and safety
equipment used in conjunction with the
compressor must be capable of treating
air to all applicable local and federal
codes prior to human consumption.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials you
are spraying. Use a NIOSH/ MSHA
approved respirator designed for use
with your specific application.

7- ENG D27610
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: Risk of Burns
Touching exposed metal such as the
compressor head or outlet tubes, can
result in serious burns.
Never touch any exposed metal parts
on compressor during or immediately
after operation. Compressor will remain
hot for several minutes after operation.
Do not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool.
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: Risk from Moving Parts
Never operate the compressor with
guards or covers which are damaged or
removed.
Moving parts such as the pulley, flywheel,
and belt can cause serious injury if they
come into contact with you or your
clothing.
HAZARD
HAZARD
Any repairs required on this product
should be performed by authorized
service center personnel.
Attempting to operate compressor with
damaged or missing parts or attempting
to repair compressor with protective
shrouds removed can expose you to
moving parts and can result in serious
injury.
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: Risk of Falling
A PORTABLE COMPRESSOR CAN FALL
FROM A TABLE, WORKBENCH OR ROOF
CAUSING DAMAGE TO THE COMPRESSOR
AND COULD RESULT IN SERIOUS INJURY
OR DEATH TO THE OPERATOR.
ALWAYS OPERATE COMPRESSOR IN A
STABLE SECURE POSITION TO PREVENT
ACCIDENTAL MOVEMENT OF THE UNIT.
NEVER OPERATE COMPRESSOR ON A ROOF
OR OTHER ELEVATED POSITION. USE
ADDITIONAL AIR HOSE TO REACH HIGH
LOCATIONS.
HAZARD

8- ENG
D27610
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: Risk Unsafe Operation
Review and understand all instructions
and warnings in this manual.
Become familiar with the operation and
controls of the air compressor.
Keep operating area clear of all persons,
pets, and obstacles.
Keep children away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire
extinguisher.
Do not operate machine with missing,
broken, or unauthorized parts.
Unsafe operation of your air compressor
could lead to serious injury or death to
you or others.
HAZARD
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: Risk or Serious Injury or Property Damage
When Transporting Compressor
Oil can leak or spill and could result in
fire or breathing hazard; serious injury or
death can result. Oil leaks will damage
carpet, paint or other surfaces in vehicles
or trailers.
Always place compressor on a
protective mat when transporting to
protect against damage to vehicle from
leaks. Remove compressor from vehicle
immediately upon arrival at your
destination.
(Fire, Inhalation, Damage to Vehicle Surfaces)
HAZARD

9- ENG D27610
ACCESSORIES
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
• Oil Fog Lubricators
• Air Hose:1/4", 3/8" or 1/2" I.D. in
various lengths
GLOSSARY
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per
minute; a unit of measure of air
delivery.
PSIG: Pounds per square inch
gauge; a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Cut-In Pressure: While the motor is
off, air tank pressure drops as you
continue to use your accessory.
When the tank pressure drops to a
certain low level the motor will restart
automatically. The low pressure at
which the motor automatically
restarts is called “cut-in” pressure.
Cut-Out Pressure: When an air
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor
automatically shuts off - protecting
your air tank from pressure higher
than its capacity. The high pressure
at which the motor shuts off is called
“cut-out” pressure.
Branch Circuit: Circuit carrying
electricity from electrical panel to
outlet.
Refer to the selection chart located on the unit to select the tools this unit is
capable of powering.
DUTY CYCLE
Accessories
• In Line Filter
• Tire Air Chuck
• Quick Connector Sets (various
sizes)
• Air Pressure Regulators
This air compressor pump is capable
of running continuously. However, to
prolong the life of your air
compressor, it is recommended that a
50%-75% average duty cycle be
maintained; that is, the air
compressor pump should not run
more than 30-45 minutes in any given
hour.

Assemble Handle
1. To make installation easier,
submerge handle grip into warm
soapy water. Remove handle
grip from soapy water and slide
onto handle.
2. Insert the handle inside the
compressor saddle and line up
the two bolt holes on each side.
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D27610
ASSEMBLY
Tools Required for Assembly
1 - 9/16" socket or open end wrench
1 - 1/2" socket or open end wrench
Contents of Carton
1 - Air Compressor
1 - Handle
1 - Grip Handle
4 - Self Tapping Screw
2 - Wheels
2 - Shoulder Bolts, 3/8-16
2 - Hex Nuts, 3/8-16
1 - Rubber Strip
Assemble Wheels
It will be
necessary to
brace or support one side of the
unit when installing the wheels
because the compressor will have
a tendency to tip.
1. Attach wheels with shoulder
bolts and nuts as shown. NOTE:
Place the bolts in the bottom
hole of the wheel bracket on
units 20-29 gallons and in the
top hole on units 30 gallons and
up.
2. Tighten securely. NOTE: The unit
will sit level if the wheels are
properly installed.
The wheels and
handle do not
provide adequate clearance,
stability or support for pulling the
unit up and down stairs or steps.
The unit must be lifted, or pushed
up a ramp.
Assemble Rubber Strip
1. Clean and dry underside of air
tank leg opposite wheels.
2. Remove the protective paper
strip from the adhesive backed
rubber foot strip.
3. Attach the rubber foot strip to
the bottom of leg. Press firmly
into place.
Rubber Strip
Screw
Nut
Wheel
Shoulder
Bolt
Handle
Handle
Grip
3. Install the four screws, two on
each side.
4. Tighten securely.