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Craftsman DELUXE 580.327071 User manual

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OWNER'S
MANUAL
MODEL NO.
580.327071
HOURS:
Mono - Fri. 8a.m, to 5 p.m
(CST)
CAUTION:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
®
120-240 VOLT /8000 WATT A-C
DELUXE PORTABLE GENERATOR
- Assembly
° Operation
•Customer Responsibilities
.Service and Adjustment
oRepair Parts
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
SAFETY RULES
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACEWIRE WHERE IT CANNOT CON- ,_
TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING,
ADJUSTING OR MAKING REPAIRSTO YOUR GENERATOR
IMPORTANT
THIS GENERATOR IS DESIGNED FOR OUTDOOR USE ONLY, USING THIS GENERATOR INSIDE ANY BUILDING OR
ENCLOSURE INCLUDING THE GENERATOR COMPARTMENT OF A RECREATIONAL VEHICLE(RV)+ IS DANGEROUS,
FIRE OR AN EXPLOSION MAY RESULT, NO USER PERFORMED MODIF CATIONS, INCLUDING VENTING OF EXHAUST
AND/OR COOLING VENTILATION, WILL ELIMINATE THE DANGER
= If this unit is used for backup power in the event of
a utility power failure, take the following steps: BE-
FORE CONNECTING THE GENERATOR TO AN
ELECTRICAL SYSTEM OPEN THE MAIN CIR+
CUlT BREAKER OR MAIN SWITCH SERVING
THE SYSTEM TO ISOLATE THE GENERATOR
SYSTEM FROM THE ELECTRIC UTILITY. FAIL-
URE TO ISOLATE THE GENERATOR AND UTIL-
ITY SYSTEMS MAY RESULT IN DAMAGE TO
THE GENERATOR AND MAY ALSO RESULT IN
INJURY OR DEATH TO ELECTRIC UTILITY
WORKERS DUE TO BACKFEED OF ELECTRI-
CAL ENERGY
=, This generator supplies dangerously high electrical
voltages Use care to prevent extremely hazardous
and possibly lethal electrical shock Never permit
any unqualified person(s) to operate or service the
unit
= DO NOT operate this equipment in the rain, while
standing in water, while barefoot, or while hands or
leer are wet Dangerous electrical shock will result
o The spark arrestor muffler can become extremely
hot DQ NOT operate this equipment in areas where
combustible material such as grass, leaves or paper
products can come in contact with the muffler
e Maintain all wiring, extension cords, etc, in good
condition Worn, bare, frayed, or otherwise dam-
aged wiring and cord sets may cause dangerous
electrical shock and may also result in damage to
equipment and/or property
• The National Electrical Code requires that the gen-
erator be properly connected to an approved earth
ground Local electrical codes may also require
proper grounding of the unit See ASSEMBLY sec-
tion lor more grounding information
. Wire gauge sizes of wiring and cord sets must be
large enough to handle the maximum electrical load
to which they will be subjected Most devices re-
quire cord sets rated 125 AC volts at 20 to 30
amperes or 250 AC volts at 20 amps (or greater)
Some devices may require a higher or lower rating
Refer to the Owner's manual of the electrical device
for the manufacturer's recommendations Cord
sets that are too small in diameter or too long will
overheat, become damaged and may cause prop-
erty damage and/or electrical shock
• The generator engine consumes oxygen and gives
off DEADLY carbon monoxide gas through its ex+
haust system. This dangerous gas, if breathed in
sufficient concentrations, can cause unconscious+
ness or even death.. Operate this equipment out-
doors only, in well ventilated areas where exhaust
gases cannot accumulate and endanger people or
animals
oWARNING: Engine exhaust from this product con-
tains chemicals known, in certain quantities, to
cause cancer, birth defects, or other reproductive
harm
a Gasoline is extremely FLAMMABLE and its vapors
are EXPLOSIVE Comply with all laws regulating
the storage and handling of gasoline DO NOT
permit smoking, open flames, sparks or heat in the
vicinity while handling gasoline Avoid spilling
gasoline on a hot engine DO NOT fill fuel tank
while engine is running or hot Clean off any spilled
gasoline before starting engine
= DO NOT fitl fuel tank completely full. Allow room at
top oI tank for fuel expansion or fuel may expand
and overflow onto a hot engine
a, Drain allgasoline from tankbefore transporting your
generator inside your car or other vehicle
+ DO NOT store the generator with fuel in tank where
gasoline vapors might reach an open flame, spark,
or pilot light, as on a furnace, water heater, dryer,
etc FIRE or an EXPLOSION might result
• DO NOT insert any object or tool through cooling air
slots or openings of the engine or generator, even
if the engine is not running Damage to the unit or
personal injury may result
,= DO NOT attempt to change the engine governed
speed. Factory settings are correct when you re-
ceive the unit Excessively high engine speeds may
result ininjury or damage to equipment,
,m DO NOT use the unit if it has been damaged Repair
or replace all damaged or defective components
before you run the unit
o DO NOT permit children to operate or service the
generator
o Read your Owner's Manual carefully Only persons
who are familiar with these safety rules and have
been properly instructed in the use of this product
should be permitted to use the product
,,_ LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT
MEANS "ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED."
CONGRATULATIONSon your purchase of a Sears Crafts-
man Generator. It has been designed, engineered and
manufactured to give you the best possible dependability
and performance_
Should you experience any probtem you cannot easily
remedy, please contact your nearest Sears Service Cen-
tedDepartment or call the 1-800 number listed on the front
Of this rnanual. We have competent, well-trained techni-
cians and the proper tools to service or repair this unit.
Please read and retain this manual The instructions will
enable you to assemble and maintain your generator' prop-
erly Always observe the 'SAFETY RULES"
MODEL
NUMBER 580.327071
SERIAL
NUMBER
DATE OF
PURCHASE
THE MODEL AND SERIAL NUMBERS WiLL BE
FOUND ON A DECAL ATTACHED TO THE GENER-
ATOR STATOR CAN
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod _
uct Contact your nearest Sears store for details
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules
eFollow regular schedule in maintaining, caring for and
using your generator
•Follow the instructions under "Maintenance" and "Stor-
age" sections of this Owner's Manual
PRODUCT SPECIFICATIONS
Generator Specifications
RATED MAXIMUM
POWER
RATED VOLTAGE
RATED MAXIMUM
LOAD CURRENT
RATED FREQUENCY
PHASE
BATTERY CHARGE Amps:
Volts:
8000 Watts (8.0 kW) ___
!20/240 Volts a-c
66.7/33.3 a-c amperes
60 Hz at 3600 rpm
Single Phase
10 DC amps
12 volts DC
Engine Specifications
ENGINE MODEL GN-Series
DISPLACEMENT 480cc
SPARK PLUG: Type: Champion RC12YC or
or equivalent
Set Gap to: 0.030 inch (0.76ram)
MAXIMUM FULL TANK full load 1/2
OPERATING TIME (hrs) 5 7
GASOLINE CAPACITY 5 U.S. gallons
OIL SAE 30 Oil
(SAE 10W-30)
OiL CAPACITY 56 oz. with oil filter
46 oz without filter
NOTE: This generator is equipped with a spark arrestor
muffler The spark arrestor must be maintained in effective
working order by the owner/operator
in the State of California a spark arrestor is required by law
(Section 4442 of the California Pubiic Resources Code).
Other states may have similar laws Federal laws apply on
federal lands
TABLE OF CONTENTS
SAFETY RULES .......................................................INSIDE COVER
MAINTENANCE AGREEMENT ...................................................1
PRODUCT SPECIFICATIONS ..................................................1
CONTENTS OF HARDWARE .....................................................3
ASSEMBLY ................................................................................4-5
OPERATION .................................................................................6-10
MAINTENANCE .........................................................................1I-12
SERVICE AND ADJUSTMENTS ....................................................13
SERVICE RECOMMENDATIONS ................................................14
STORAGE ...............................................................................................14
TROUBLESHOOTING POINTS .............................................15
WIRING DIAGRAM ........................................................................16
REPAIR PARTS .............................................................................17-26
WARRANTY ..................................................................................... 27
PARTS ORDERING ...............................................BACK COVER
Index
A-H- -R-
Air Cleaner ........... 6, 12
Assembly .................. 4-5
-B-
Before Starting ............... 7
Battery Charging ............. 9
Battery Safety ................. 8
-C-
Carburetor ............. 13
Circuit Breakers ........... 4,6
Cord Sets .............. 4
Customer Responsibilites
Agreement ............... 1
-E-
Head bolts .................. 11
Idle Control .................. 8
L
Low Oil Shutdown ........ 9
Lubrication .... 7, 11
M
Maintenance
Agreement ............... I
Cleaning generator 11
Engine maintenance....... 11
General Recommendations .... 11
Generator Maintenance .... 11
Receptacles ..................... 4
Retorque head bolts .......... 11
-S-
Safety Rules .......... inside cover
Service and Adjustments .13
Service Recommendations , 14
Specifications .................... 1
Starting Engine ............... 7
Stopping Engine ................. 8
Storage ................. 14
-T-
Troubleshooting .............. 15
V
Engine
Carburetor adjustment ........ 13
Oil level .! 1
Speed ................. 13
Electrical Loads ......... 10
-G-
Gasoline ................ 7
Grounding Lug ......... 4
-O-
Oil Level ................. 11
Operation ............ 6-10
Overloading .......... 10
P
Parts, repair .... 17-24
Valve clearance, adjusting 13
_W_
Warranty ...................... 27
Wattage Reference Guide , 10
Wiring Diagram ........... t6
CONTENTS OF HARDWARE PACK
IL
t_
Parts packed separately in carton
Main Unit
%Z
Support Leg Wheels
Accessories Carton
Wheel Kit Bag
Handle
Owner's Manual
Twistlock Plug Twistlock Plug
Parts packed in Parts Carton
Twistiock Plug
,%_
Battery Charge
Cable
_,!'[....IIllmi_
(4) Hex Head Capscrews - M8 - 45ram
(1) Hex Head Capscrews - M8 x 30mm
(2) Hex Head Capscrews -M8 x 20mm
Wheel Kit contents shown full size
O
(8) Lock Nut - M8
(2) Spacers
©
Vibration Mount
(2) Retainer Pins
©
(2) Washers - M8
(2) Washers - 5/8"
ASSEMBLY
tl
Your AC generator was completely assembled at the fac-
tory tt is ready for use after it has been properly serviced
with the recommended lubricating oil and fuel.
IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY
OF YOUR GENERATOR, PLEASE CALL THE GENER-
ATOR HELPLINE AT 1-800-222-3'136.
IMPORTANT: ANY ATTEMPT TO RUN THE ENGINE
BEFORE IT HAS BEEN SERVICED WITH THE RECOM-
MENDED OIL WILL RESULT IN AN ENGINE FAILURE,.
TO REMOVE GENERATOR FROM CARTON
° Set the carton on a fiat rigid surface with "THIS SIDE
UP" arrows pointing upward.
,, Carefully open the top flaps of shipping carton
° Cut down comers at one end of shipping carton and lay
that side of carton down flat..
.Remove packing material, carton fillers, etc
= Remove generator from shipping carton
INSTALLING WHEEL KIT
The Sears Wheel kit was designed to greatly improve the
portability of the 8000 watt Sears Craftsman Detuxe Gen-
erator Install the Wheel Kit as follows:
= Place the generator on a flat hard surface.
. Slide axle (Item 3) through holes in the brackets pro-
vided on the generator cradle (Fig 1) and then add the
two spacers (item 5) on each protruding end of theaxle
Stand at engine end of generator and gently tilt gener-
ator forward high enough to prop up front of the cradle..
This will allow you to add the wheels,
,, Slide on the wheels (Item 2) on each end of the axle
and retain each with 5/8" washer (Item 10) and retain-
ing pin (Item 4)_ Lower the generator.
,, Attach the vibration mount (Item '7) to the support leg
ltem6) with M8 x 30ram capscrew (Item 8), M8 washer
Item 12) and M8 lock nut (Item 9) using the combina-
tion wrench.
•With the wheels on, you can now tiltthe generator end
forward and attach the support tegwith two M8 x 20ram
capscrews (Item 11) and two lock nuts.
oSet the generator down so it is level and, using the
combination wrench, attach the handle with four M8 x
45ram capscrews and four lock nuts
GROUNDING THE GENERATOR
The National Electrical Code requires that the frame and
external electrically conductive pads of this generator be
properly connected to an approved earth ground. Local
electrical codes may also require proper grounding of the
unit For that purpose, aGROUNDING WING SCREW is
provided on the base of the cradle (Fig. 2 on Page 5).
Generally, connecting a No 12 AWG (American Wire
Gauge) stranded copper wire to the grounding screw and
to an earth-driven copper or brass grounding rod (elec-
trode) provides adequate protection against electrical
ITEM DESCRIPTION ITEM
1 HANDLE 8
2 WHEEL 9
3 AXLE 10
4RETAINING PIN 11
5WHEEL SPACER 12
6 SUPPORT LEG 13
7VIBRAT!ON MOUNT "l
_\_.,/ /./2 6
9
37_
_0 _.._--t2
5
DESCRIPTION
HEX HEAD CAPSCREW, M8 x 30rnrn
LOCK NUT, M8
FLAT WASHER (WHEEL)
HEX HEAD CAPSCREW, M8 x 20ram
FLAT WASHER (VIBRATION MOUNT)
HEX HEAD CAPSCREW, M8 x 45rnm
FIG. t
FIGo 2
ASSEMBLY
i
PURCHASED
3-WtRE CORD i_-- 11A NEUTRAL (N)
120 VAC
HOT (H)
\
/--/-7/
GROUND (G)
FIG. 3
4-Wire Cord Set
shock, However, local codes may vary widely Consult with
alocal electrician for grounding requirements in your area
CORD SETS AND CONNECTOR PLUGS
12o VOLTS DUPLEX RECEPTACLE
Use only high quality, well-insulated, extension cords with
the 120-vott "duplex" type electrical receptacles,, All cord
sets used should be rated 125 volts at 20 AC amps or
greater for most electrical devices Keep extension cords
as short as possible, preferably less than I5 feet long to
prevent voltage drop and wires from overheating
t20 VOLTS, 20 AND 30 AMP RECEPTACLES:
•For the 120 volts, 20 amp locking type NEMA L5-20R
receptacle, a well-insulated cord set wilh a NEMA
L5-20P locking type connector plug must be properly
connected to the receptacle and to the desired 120
volts, single phase, 60 Hz, AC load Cord sets should
be rated 20 AC amperes at 125 votts (or greater) for
most electrical devices (Fig 3)
°For 120 volts, 30 amp locking type NEMA L5-30R
receptacle, a well-insulated cord set with a NEMA
L5-30P locking type connector plug must be properly
connected to the receptacle and the desired 120 volts,
single phase, 60 Hz, AC load The cord set should be
rated 30 AC amperes at 125 volts (or greater) for most
electrical devices (Fig 3)
120/240 VOLTS, 30 AMP RECEPTACLE:
A t20/240 volts, 30 amp, locking type type mating connec-
tor plug (Fig 4) is required when using this receptacle A
4-wire cord set, rated 30 AC amperes at 250 voJts (or
greater), is required and must be connected to the plug and
to the desired loads Order NEMA type L14-30P
Y (Hot) (Hot)
/,_-/Grour}d
(Green)
FIGo 4
240 VOLTS, 50 AMP RECEPTACLE
This receptacle is rated 50 AC amperes at 250 volts You
need a 3-prong grounded connector plug with same rating
to use with this outlet Although current capacity of outlet
is rated at 50 amps, loads applied through this outlet should
not exceed 333 amps or you will overload the generator,
OPERATION
KNOW YOUR GENERATOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR GENERATOR, Compare the
illustrationswith your generator, to familiarize yourself with the locations of various controls and adjustments, Save this
manual for future reference
AC CIRCUIT BREAKERS
ENGINE RUN/STOP SWITCH
IDLE CONTROL SWITCH
12VOLT, t0AMP
BATTERY CHARGE
RECEPTACLE
120VOLTS"DUPLEX"
RECEPTACLES
120VOLTS, 20
RECEPTACLE
120VOLTS, 30AMi
RECEPTACLE
12(_240VOLTS, 30AMP
RECEPTACLE 240VOLTS, 50 AMP
RECEPTACLE
CLEANER
V-TWIN ENGINE
RLTER
ENGINE RUN/STOP SWITCH -- Must be set to RUN to
start the engine Set switch to STOP to stop the engine
120 VOLTS "DUPLEX" RECEPTACLES -- May be used
to suppIy electrical power for the operation of 120 voits at
20 amps AC, single phase, 60 Hz, AC electrical lighting,
appliance, tool and motor loads
120 VOLTS, 30 AMP RECEPTACLE -- May be used to
supply electrical power for the operation of 120 volts at 30
amps AC, single phase, 60 Hz, AC electrical lighting,
appliance, tooi and motor ioads Twistlock connectors are
required when using this receptacle
120 VOLTS, 20 AMP RECEPTACLE -- May be used to
supply electrical power for the operation of 120 volts at 20
amps AC, single phase, 60 Hz, AC electrical lighting,
appliance, tool and motor loads Twistlock connectors are
required when using this receptacle
120/240 VOLTS RECEPTACLE -- May be used to supply
electrical power for the operation of up to 240 volts at 30
amps AC, single phase, 60 Hz, AC electrical lighting,
appliance, tool and motor loads Twist]ock connectors are
required when using this receptacle
AC CIRCUIT BREAKERS -- Protects the generator
against electrical ovedoad Breakers are "push to reset"
type for 15-amp, 20-amp and 30-amp loads.
SPARK ARRESTOR MUFFLER -- Exhaust muffter has a
spark arrestor screen
240 VOLTS, 50 AMP RECEPTACLE -- May be used to
supply electrical power for the operation of up to 240 volts
at 50 amps AC, single phase, 60 Hz, AC electrical lighting,
appliance, tool and motor loads Range connectors are
required when using this receptacle
FUEL LEVEL GAUGE - Indicates level of fuel in fuel tank
OPERATION
BEFORE STARTING ENGINE
IF YOU HAVE ANY PROBLEMS OPERATING YOUR
GENERATOR, PLEASE CALL THE GENERATOR •
HELPLINE AT 1-800-222"3136. =
Add Oil:
= Place generator on a level surface and remove dipstick
from extended oil fill tube. Use SAE 30 detergent oil
classified "For Service SC, SD, SE, SF, SG." SAE
!0W-30 oil may also be used. POUR SLOWLY. Oil
capacity of engine is about three (3) U.S.. pints..When
oil is filled to dipstick FULL mark, install and tighten oil
fillplug
RECOMMENDED SAE VISCOSITY GRADES
r ..........
m
I
_F -20 0 20 40 60 80 100
'C.30 -20 -10 0 10 20 30 40
TEMPERATURE RANGE ANnCIPA"fED BEFORE NEXT OIL CH.ANGE
"_ Use synthetic oil having 5W-20, 5W-30 or 5W-40 viscosity I[not
available, a petroleum based oil may be used having 5W-20 ot 5W-30
viscosity
NOTE: 10W-40 oil may be used if 10W-30 isnot available
Add Gasoline:
. Fill fuel tank with clean, fresh, UNLEADED gasoline
Leaded REGULAR grade gasoline may also be used
DO NOT USE PREMIUM GASOLINE BE CAREFUL
NOT TO OVERFILL FUEL TANK
IMPORTANT: EXPERIENCE INDICATES THAT ALCO-
HOL-BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOISTURE
WHICH LEADS TO SEPARATION AND FORMATION OF
ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE
THE FUEL SYSTEM OF AN ENGINE WHILE IN STOR-
AGE TO AVOID ENGINE PROBLEMS WHEN USING
GASOHOL, THE FUEL SYSTEM SHOULD BE EMPTIED
BEFORE STORAGE PERIODS OF 30 DAYS OR
LONGER. DRAIN THE GAS TANK, START THE ENGINE
AND LET IT RUN UNTIL THE FUEL LINES AND CARBU-
RETOR ARE EMPTY USE FRESH FUEL NEXT SEA-
SON SEE STORAGE INSTRUCTIONS FOR ADDI-
TIONAL INFORMATION NEVER USE ENGINE OR CAR-
BURETOR CLEANER PRODUCTS IN THE FUEL TANK
OR PERMANENT DAMAGE MAY OCCUR
TO START THE ENGINE
- Unplug all electrical loads from generator receptacles be-
fore starting the engine Never start or stop the engine with
electrical devices plugged into panel receptacles and
turned on Start, store and fuel the unit in a level position
° Open the fuel shutoff valve (Fig 5)
° Apply the choke (Fig 6) Pull choke lever to its FULL
CHOKE POSITION
if engine is warm, close the choke only part way or
leave it fully open° A warm engine needs less choking
than a cold engine.
Set the engine ignition switch (Fig. 7) to ON (-).
Crank engine. Grasp the starter grip and pull slowly
until you feel some resistance. Let rope return slowly,
then pull cord out with rapid full arm stroke. Let rope
return slowly Do not let rope "snap back" against
starter. Repeat until engine starts (Fig. 8).
FIGo 5 FIG. 6
RUN
STOP
FIG. 7 FIG. 8
•When engine starts, move the choke to the open
position gradually as engine warms up
° Let the engine stabilize and warm up for a few minutes
Check that the AC ON lamp on the generator panel is
ON before connecting any electrical loads.
CONNECTING ELECTRICAL LOADS
• Use this generator to operate 120',240 volts, single
phase, 60 Hz, AC lighting, appliance, tool and motor
loads
° DO NOT connect 240 volts to the 120 volts duplex or
120 volts, 20 and 30-amp receptacles
• DO NOT connect any 3-phase loads topanel recepta-
cles
,. DO NOT connect any 50 Hz loads to the generator
,, Add up the rated watts of all lights, tool, appliance and
motor loads you are powering at one time This total
should NOT be greater than (a) the generator's rated
wattage capacity, or (b) the circuit breaker rating of the
receptacle supplying power See "Don't Overload the
Generator" on Page 8
OPERATION
STOPPING THE ENGINE
, Unplug all electrical loads from the generator panel
receptacles, Never start or stop the engine with elec_
tricaldevices plugged in and turned one
°Let engine run at no-load for several minutes to stabi-
lize the internal temperatures ofengine and generator°
,, Set the Engine Run\Stop Switch to STOP Wait for
engine to come to a complete stop (Fig 7)
° Close the Fuel Shutoff Valve (Fig 5),
BATTERY SAFETY
,_ EXPLOSIVE HYDROGEN GAS
CAUTION: Storage batteries give off EXPLOSIVE
hydrogen gas while charging. An exploslve mix-
ture will remain around the battery for a long time
after It has been charged° The slightest spark can
Ignite the gas and cause an explosion. Such an
explosion can shatter the battery and cause blind-
ness or other serious injury.
,i_ CAUTION: DO NOT permit smoking, open flame,
sparks or any source of heat around a battery. DO
NOT use any lighter or other flame to provide
lighting for checking battery fluid levels. Wear
protective goggles, rubber apron and rubber
gloves when working around a battery.
CAUSTIC SULFURIC ACID
CAUTION: Battery electrolyte fluid isan extremely
caustic sulfuric acid solution that can cause severe
burns.. DO NOT permit fluid contact with eyes,
skin clothing,, etc. If spillage occurs,flush with
clear water immediately.
CHARGING A BATTERY
Your generator has the capability of recharging a dis-
charged, 12-volt automotive or utility style storage battery
Do not use the unit to charge any 6-volt batteries Do not
use the unit to crank an engine having a discharged battery
To recharge 12-volt batteries, proceed as follows:
,, Check fluid level in all battery cells If necessary, add
ONLY distilled water to cover separators in battery
cells DO NOT USE TAP WATER
- If the battery is equipped with vent caps, make sure
they are installed and are tight,
•if necessary, clean battery posts or terminals
° Connect battery charge cable connector plug to panel
receptacle (Fig 9) identified by the words "12-VOLT
DC"
,, Connect battery charge cable clamp with red handle to
battery post or terminal indicated by a POSITIVE, POS
or(+)
- Connect battery charge cable clamp with black handle
to battery post or terminal indicated by a NEGATIVE,
NEG, or (--)
- Start engine (see "Starting the Engine" on Page 5) Let
the engine run while battery recharges
,, When battery has charged, shut down engine (see
"Stopping the Engine" on this page)
NOTE: Use an automotive hydrometer to test battery state
of charge and condition Follow the hydrometer manulac-
turer's instructions carefully Generally, a battery is consid-
"12 VOLT D.C.
RECEPTACLE
POS NEG
12 VOLTS BATTERY
FIG. 9
ered to be at 100% state of charge when specific gravity of
its fluid (as measured by hydrometer) is 1260
PROTECTIVE DEVICES
LOW OIL PRESSL1RE SHUTDOWN
ALow Oil Pressure Shutdown switch (Fig t0) on the
engine monitors low oil pressure The switch is normally
ciosed (NC), and is held open by engine oil pressure
during startup and operation Should engine oil pressure
drop below a safe value during operation, an automatic
shutdown occurs This feature protects the engine against
damaging low oil pressure conditions and possible engine
failure
\
FIG_ I0
If the engine shuts down unexpectedly, check engine oil
level before attempting a restart,
CAUTION!; DO NOT ATTEMPT TO OPERATE AN
ENGINE WITH LOW OIL PRESSURE BY UNPLUG-
GING THE LEAD FROM THE LOW OIL PRESSURE
SWITCH OR BY BYPASSING THE SWITCH IN ANY
MANNER.. OPERATING WITH LOW OIL PRES-
SURE COULD DAMAGE THE ENGINE OR CAUSE
FAILURE.