Creative Play ZENITH THREE Z103 User manual

ZENITH THREE
Installation Instructions
REF: Z103 - ZENITH THREE
pg 1 of 22

pg 2 of 22
REF: Z103 - ZENITH THREE
PARTS requiredPARTS required
x3 (ZENITH TOWERS STANDARD FLOOR 90x90)
x1 (RAMP ASSEMBLY) x1 (HEXBOARD RAMP) x1 (RAMP ROPE)
x2 (90 x 90 CLATTERBRIDGE FLOOR) x1 (90 x 90 STANDARD FLOOR) x3 (PRE-ASSEMBLED PANEL)
x1 (HEX CLIMBER)
x1 LEFT (SLIDE SIDE)
x1 RIGHT (SLIDE SIDE) x1 (SLIDE METAL FRAME)

pg 3 of 22
REF: Z103 - ZENITH THREE
PARTS requiredPARTS required
x6 (PLAYTEC BARRIER PANEL - FOR FLAT SIDE TIMBER)
x1 (PLAYTEC SHOP BOTTOM PANEL) x1 PAIR (PLAYTEC SHOP BRACKET - PAIR A)
x1 (PLAYTEC ASSEMBLED “SHOP” PANEL)
x1 (PLAYTEC SHOP SHELF PANEL) x1 PAIR (PLAYTEC SHOP BRACKET - PAIR B)
x2 (SLIDE CLIPS)
x1 (1m SLIDE)

pg 4 of 22
REF: Z103 - ZENITH THREE
PARTS requiredPARTS required
x54 (M12 ´NYLOC´) x54 (Covered Ends)
x74 (FM80‘ Brass screws’)
x3 (FM40‘ Brass screws’)
x14 (M12 x 200SQUARE CUP HEX BOLTS)
x12 (M12 x 150 SQUARE CUP HEX BOLTS)
x1 (FIREFIGHTERS POLE AND BRACKET)
x1 (CLATTERBRIDGE)
x1 (NET TUNNEL)

pg 5 of 22
REF: Z103 - ZENITH THREE
PARTS required ( STANDARD ROOF )
x24(ROOF CLIPS)
x3 (TOP ROOF CLIP) x6 (SIDE ROOF )
x3 (FRONT ROOF) x3 (BACK ROOF)
x30 (N1 - TORKTAINER) x30 (3B- TORKTAINER) x12 (FM80 ‘ Brass screws’)
PARTS required (RUSTIC ROOF )
x12 (TOP RUSTIC ROOF)
x60(HALF ROUND TIMBERS)
x6
x6
RR3
RR2
RR2
RR2
RR1
RR1
x192 (FM80 ‘ Brass screws’)
x6 LEFT (SIDES RUSTIC ROOF)
x6 RIGHT (SIDES RUSTIC ROOF)

pg 6 of 22
REF: Z103 - ZENITH THREE
TOOLS required
TIMBERS required
Z103i
Z103e
Z103e
Z103e
Z103c
Z103f
Z103f
Z103c
Z103a
Z103b
Z103h
Z103j
Z103k
Z103g
Z103g
Z103d
Z103l
Z103c

pg 7 of 22
REF: Z103 - ZENITH THREE
Foundation Details
FIREFIGHTERS POLE
CLATTERBRIDGE
SHOP FRONT
NET TUNNEL
CLIMBER
SLIDE
RAMP
600 Concrete + 150 Soil
350 Concrete + 150 Soil
FIG.1

pg 8 of 22
REF: Z103 - ZENITH THREE
= MINIMUM SPACE
= SURFACE AREA
Surfacing Details
4.35m 3.96m
3.05m 3.18m
1.90m 2.16m
3.92m
4.75m
2.50m
1.70m
1.5m
1.5m
2m

pg 9 of 22
REF: Z103 - ZENITH THREE
2
Installation Instructions
Install timber UPRIGHTS
Follow foundation details
1
Installation Instructions
ENSURE: FLOOR CURVE FACES CLATTERBRIDGE
NET TUNNEL
Z103a
Z103c
Z103b
Z103c
Z103d
Z103e
Z103c
ATTACH METAL FLOOR FRAMES AND HEX FLOORS
Using 4x150mm M12 SQUARE CUP HEX BOLTS/ 4x Nylocs / 4x RED CAPS (PER FLOOR)
Z103e
Z103i
Z103h
Z103j
Z103e

pg 10 of 22
REF: Z103 - ZENITH THREE
Installation Instructions
Attach the RAMP to Z103a and Z103b TIMBERS
Using 2x @200mm M12 SQUARE CUP HEX BOLTS / 2x NYLOCS / 2x RED CAPS / 10x FM80 Brass Screws
*RAMP HOLE - 148mm from the top of the floor
- 850mm from the ground
-1412mm from the top
3
Z103a
Z103c
Z103d
Z103b

pg 11 of 22
REF: Z103 - ZENITH THREE
Installation InstructionsInstallation Instructions
Attach TIMBER Z103l and RAMP ROPE
Using 2X 200mm M12 CUP SQ. HEX / 2 X M12 NYLOCS / 2 X COVERED ENDS - RAMP PULL TIMBER
2x NYLOCS / 2x COVERED ENDS - RAMP ROPE
4
Z103a
Z103c
Z103b
Z103l
Attach the SLIDE to TIMBERS Z103a/c and the HEXBOARD FLOOR
Using 3x ‘FM40 Brass Screws’ / 2x ‘FM80 Brass Screws’
5
Z103a Z103c
CLATTERBRIDGE
RAMP

pg 12 of 22
REF: Z103 - ZENITH THREE
Installation Instructions
CLATTERBRIDGE
Z103a
Z103c
Z103bZ103d
Insert the SLIDE SIDES to the SLIDE and to the timbers
USING 4x ‘FM80 Brass Screws’
6
ATTACH FIREFIGHTERS POLE
ATTACH Z103k USING 2 X 200mm CUP SQUARE BOLTS / 2 X M12 NYLOCS / 2 X COVERED ENDS/
ATTACH POLE INTO METAL BRACKET - TIGHTEN INTO PLACE AND FIX TO MIDDLE OF TIMBER USING FM80 BRASS SCREWS.
7
Z103i
Z103h
Z103k

pg 13 of 22
REF: Z103 - ZENITH THREE
Installation InstructionsInstallation Instructions
8
f
ATTACH the CLATTERBRIDGE and TIMBERS Z103f
Fig1 - ATTACH Z103f TIMBERS USING 4 X M12 X 200 CUP SQUARE BOLTS / 4 X M12 NYLOCS / 4 X COVERED ENDS
Fig2 - ATTACH ROPES USING 4 X M12 NYLOCS / 4 X COVERED ENDS
Fig3 - ATTACH CLATTERBRIDE CHAIN USING 4 X M12 NYLOCS / 4 X COVERED ENDS
FIG2
FIG1
FIG3
REPEAT FOR OTHER SIDE
SLIDE
RAMP
FIG1
FIG1
FIG3
FIG3
f
f
FIG2
FIG2

pg 14 of 22
REF: Z103 - ZENITH THREE
Installation InstructionsInstallation Instructions
9
10
ATTACH 3 X SIDE PANELS
USING FM80 BRASS WOOD SCREWS
ATTACH RAMP BARRIER SIDES TO Z103a/b TIMBERS
USING FM80 BRASS WOOD SCREWS

pg 15 of 22
REF: Z103 - ZENITH THREE
Installation InstructionsInstallation Instructions
11
ATTACH BARRIER PANELS to CLIMBER and FIREFIGHTERS POLE
USING 16 X FM80 BRASS WOOD SCREWS
12
ATTACH HEXBOARD CLIMBER TO Z103j/e TIMBERS
USING 4 X FM80 BRASS WOOD SCREWS
Z103e
Z103i
Z103j
Z103h

pg 16 of 22
REF: Z103 - ZENITH THREE
Installation InstructionsInstallation Instructions
ATTACH NET TUNNEL and TIMBER Z103g (X 2)
Fig1 - ATTACH 2 X Z103g TIMBERS USING 4 X M12 X 200 CUP SQUARE BOLTS / 4 X M12 NYLOCS / 4 X COVERED ENDS
Fig2 - ATTACH ROPES USING M12 NYLOCS / COVERED ENDS
Fig3 - ATTACH NET TUNNEL THREAD BAR USING 6 X M12 NYLOCS / 6 X COVERED ENDS
13
FIG1
FIG2
g
FIG3
g
g
FIG3
FIG2
FIG2
FIG1
FIG1
FIG1
FIG1

pg 17 of 22
REF: Z103 - ZENITH THREE
Installation InstructionsInstallation Instructions
ATTACH SHOP FRONT BOTTOM PANEL TO TIMBERS Z103c and Z103e
USING FM80 BRASS WOOD SCREWS
14
Attach the PLAYTEC SHOP ‘PAIR A’ BRACKETS to the BOTTOM PANEL
Installation Instructions
15
Z103e Z103c

pg 18 of 22
REF: Z103 - ZENITH THREE
Attach the SHOP SHELF PANEL to ‘PAIR A’ BRACKETS
Attach the ‘PAIR B’ BRACKETS to SHELF PANEL and TIMBERS
USING FM80 BRASS WOOD SCREWS
Installation Instructions
16
17

pg 19 of 22
REF: Z103 - ZENITH THREE
Attach the SHOP PANEL (PRE-ASSEMBLED) to TIMBERS
Using ‘Brass Screws’
Installation Instructions
18
PLEASE ENSURE TOP OF PRE-ASSEMBLED SHOP PANEL IS IN LINE
WITH OTHER STANDARD PANELS ON THE TOWER

pg 20 of 22
REF: Z103 - ZENITH THREE
Attach the roof Parts (NORMAL ROOF)
Using ‘TORKTAINERS’ and ‘Brass Screws’
19
Installation Instructions
1
2
a
3
4
5