CRIOCABIN ESPRIT User manual

INSTRUCTION
MANUAL
ESPRIT

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1. Introduction......................................................................................................................................... 5
1.1 Introduction and purpose of the Manual ........................................................................................ 5
1.1.1 Use of this Manual ................................................................................................................... 5
1.2 Warranty conditions ....................................................................................................................... 5
1.3 Graphical conventions .................................................................................................................... 5
1.4 Personnel qualifications ................................................................................................................. 6
1.5 General warnings ........................................................................................................................... 6
1.5.1 To be arranged by the Customer .............................................................................................. 7
1.5.2 Technical assistance ................................................................................................................. 7
1.5.3 Spare parts ................................................................................................................................ 7
2. Information on safety.......................................................................................................................... 8
2.1 General regulations - Training ....................................................................................................... 8
2.2 General regulations - Skills and checks ......................................................................................... 8
2.3 Fire regulations .............................................................................................................................. 8
2.4 First aid regulations ........................................................................................................................ 8
3. Product specification......................................................................................................................... 10
3.1 General description ...................................................................................................................... 10
3.1.1 Structural components. ........................................................................................................... 10
3.1.2 Functional components .......................................................................................................... 10
3.1.3 Control system ....................................................................................................................... 10
3.2 Technical characteristics .............................................................................................................. 11
3.2.1 Dimensions ............................................................................................................................. 11
3.2.2 Lay-out ................................................................................................................................... 12
3.2.3 Weight table ........................................................................................................................... 12
3.2.4 Admissible loads .................................................................................................................... 13
3.2.5 Refrigeration system: ............................................................................................................. 13
3.2.6 Energy consumption ............................................................................................................... 13
3.3 Noise level .................................................................................................................................... 13
3.4 Other emissions ............................................................................................................................ 13
3.5 Environmental requirements for operation .................................................................................. 14
3.6 Description of residual risks ........................................................................................................ 14
3.7 Specific protections ...................................................................................................................... 15
4. Instructions for commissioning ........................................................................................................ 16
4.1 Transport, handling and positioning ............................................................................................ 16
4.1.1 Precautions to be taken upon receipt of the product .............................................................. 16
4.1.2 Handling and positioning ....................................................................................................... 17
4.2 Unpacking and disposal of packaging materials .......................................................................... 18
4.3 Assembly ...................................................................................................................................... 18
4.4 Disassembly and subsequent reassembly ..................................................................................... 26
4.5 Fixing ........................................................................................................................................... 26
4.6 Installation .................................................................................................................................... 26
4.6.1 Connection to a remote condensing unit ................................................................................ 26
4.6.2 Connection to the mains ......................................................................................................... 26
4.6.3 Connection to the drain line ................................................................................................... 27
4.7 Commissioning ............................................................................................................................ 27

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4.7.1 Starting: .................................................................................................................................. 27
4.7.2 Setting .................................................................................................................................... 27
4.8 Idle time and restarting ................................................................................................................ 27
5. Instructions for use............................................................................................................................ 28
5.1 Correct use of the cabinet ............................................................................................................. 28
5.2 Uses to be avoided ....................................................................................................................... 28
5.3 Working limits ............................................................................................................................. 29
5.4 Cabinet control functions ............................................................................................................. 29
5.4.1 Manual defrosting .................................................................................................................. 29
6. Maintenance instructions .................................................................................................................. 30
6.1 General warnings ......................................................................................................................... 30
6.2 Periodical cleaning ....................................................................................................................... 30
6.3 Bulb replacing .............................................................................................................................. 31
6.4 Periodical maintenance ................................................................................................................ 31
6.4.1 Check of the glass lifting system ........................................................................................... 31
6.5 Special maintenance ..................................................................................................................... 31
6.6 Troubleshooting ........................................................................................................................... 31
7. Instructions for demolition and disposal........................................................................................... 32
8. Parameter table of control panel ....................................................................................................... 33
8.1 List of parameters ......................................................................................................................... 33
9. Attachments ...................................................................................................................................... 36
9.1 Reference to manuals of other suppliers ...................................................................................... 36
9.2 Declaration of conformity: as attached ........................................................................................ 36
10. Table of figures............................................................................................................................... 37

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1. Introduction
1.1 Introduction and purpose of the Manual
Thank you for choosing Criocabin S.p.a., hereinafter referred to as the Manufacturer. We are glad to
have you as our Customer and hope you will be fully satisfied with this product.
This Use and Maintenance Manual is an integral part of the product and is aimed at anyone
who works on the product or interacts with its users.
The purpose of this Manual is to supply the necessary information to enable:
• quick identification of the product parts;
• all the commissioning, functioning and maintenance operations to be carried out on the
product;
• the health and safety of all users and exposed persons to be guaranteed at all stages.
All information, drawings, diagrams, tables and any other contents of this Use and Maintenance Manual
are confidential and therefore the full or partial reproduction or disclosure thereof to third parties is
subject to the authorisation of the Manufacturer in its capacity as sole owner.
1.1.1 Use of this Manual
Read this manual before handling, installing and using the product, and likewise before carrying out
any maintenance work on it.
The term Manufacturer will always be used to indicate Criocabin S.p.a., while the generic term Supplier
will be used to indicate other manufacturers of specific components fitted in the product.
The term Dealer will be used to indicate the company that, according to a distribution agreement
signed with the Manufacturer, is authorised to sell the product and constitutes the Customer’s
commercial counterpart.
Keep this manual away from sources of heat, dampness and corrosive agents throughout the product
working life, pass it on to any other user or subsequent owner and keep it handy for easy reference by
its users.
Handle this manual with care; do not damage it, tear out pages or modify its content for any reason.
The Manufacturer reserves the right to communicate at any moment any information which is
considered necessary for a better and safer use of the product. Such information, provided as
modifications, updating or additions, will have to be considered in all respects as an integral part of this
manual.
1.2 Warranty conditions
Warranty conditions are stated in the sales agreement which is accepted by the Customer by means
of order confirmation.
1.3 Graphical conventions
Bold type is used to highlight information considered important.
References to illustrations are made by means of a number in bold type that identifies the illustration
(i.e. Fig. 1) and, if necessary, by means of a letter or number that identifies the component in question

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within the illustration. Illustration references and component references may be used at the same time
(i.e. A - Fig. 1 or 1 - Fig. 1).
The following graphical symbols are used in this Manual to draw users’ attention to information
concerning proper and safe use of the product:
Additionally, the graphical symbols listed below are employed in this manual to show the Personal
Protective Equipment which must be worn when installing, using and maintaining the product.
The symbol for each safety device will be found whenever a specific operation requires use of said
device.
1.4 Personnel qualifications
Here follows a description of the type of personnel to whom this Manual is addressed.
1.5 General warnings
All the indicated safety regulations must be strictly observed by the users of the product.
The instructions written on this Manual will be the object of a training activity given by the Dealer’s
technical personnel during installation. The Customer will be responsible for selecting, inside their
organisation, the people to whom such training activity is addressed and for checking that the trained
personnel have reached a learning level which is apt for the tasks assigned to them.
The diagrams enclosed in this Manual are to be used only for extraordinary maintenance and controls.
NOTE!
This symbol is used to highlight a piece of information or advice, or a rule whi-
ch is considered particularly important.
CAUTION!
This symbol is used to point out a dangerous operation or situation.
PROHIBITED OPERATION!
This symbol is used to indicate a prohibited operation.
PERSONAL PROTECTIVE EQUIPMENT
This symbol indicates that it is compulsory to wear protective gloves during
operations marked by this symbol.
Qualified
The Qualified Technician is a specialised technician who is supplied by the Customer or
by the Dealer and is authorised, under different circumstances, to carry out operations
such as assembly, disassembly, installation, set-up, start-up, maintenance and repair.
!

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1.5.1 To be arranged by the Customer
Provided for otherwise by special contractual conditions, the Customer is responsible for
arranging the following:
• selecting the people to whom the training on the product use is addressed;
• arranging a suitable place for product installation;
• checking that the received product corresponds to the order specifications;
• carrying out all the activities described in the present manual, except where expressly indicated
otherwise.
1.5.2 Technical assistance
The Customer may require technical assistance by contacting directly the Dealer’s Customer Service
according to the ways specified in the Sales Agreement.
1.5.3 Spare parts
Drawing, references, descriptions and serial numbers for the identification of all the mechanical parts
are listed in the section Spare Parts.
With regard to the electrical and electronic equipment, please refer to the electrical diagrams 1 and 2.
Note!
It is strictly forbidden to use them to carry out modifications on the product.
Possible modifications are to be required directly to the Dealer, specifying all
the product technical features and the reasons for such modifications; if
approved, modifications must be carried out only by the Manufacturer’s
personnel or by authorised personnel.
Note!
Any non-authorised tampering/replacement of one or more parts or units of the
product may cause accidents and exempt the Manufacturer from civil and
criminal liability.
Note!
The Customer must always use original spare parts supplied by the Manufacturer.
The Manufacturer cannot be held responsible for any damage or injury or any other in-
convenience arising from the use of non-original spare parts.
Note!
When ordering new spare parts, always quote the model and serial number of
the product for which the spare parts are required.

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2. Information on safety
2.1 General regulations - Training
• It is recommended that any person who interacts with the product reads this Manual completely
before starting to operate.
• Negligence or failure to comply with these safety regulations while using and maintaining the
product may cause accidents for which the Dealer and the Manufacturer are not responsible.
• Finally, it is hereby reminded that according to the provisions of the law in force:
2.2 General regulations - Skills and checks
• Only qualified and authorised technical personnel can install, set and carry out extraordinary
maintenance on the product.
• The product has been designed only for holding food and shall not be used for any other
purpose.
• Always use the Personal Protective Equipment when recommended.
• Arrange fire-fighting equipment adequate to the product technical features.
2.3 Fire regulations
2.4 First aid regulations
The following first aid regulations concern the treatment of injuries that could be caused by the
refrigerant fluid.
Note!
Workers must follow the orders and instructions given by the employer.
Warning!
When put in contact with free flames, the refrigerant fluid undergoes a thermal decom-
position into a caustic and poisonous substance.
Avoid exposition to sparks and sources of inflammation.
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Warning!
If a refrigerant fluid comes into contact with eyes:
do not rub the eyes;
remove contact lens;
rinse thoroughly for at least 20 minutes.
If a lubricant comes into contact with skin:
wash the skin with a great quantity of water for at least 20 minutes;
leave the skin uncovered.
If a lubricant is swallowed:
drink as much water as possible.
In all the above cases, bring the injured person to the nearest medical facility.
Note!
For further details, refer to the "Safety data sheet" of the refrigerant fluid.
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3. Product specification
3.1 General description
3.1.1 Structural components.
The above mentioned cabinet is provided with:
ESPRIT 200
•multiplexable;
• straight glass display case, display panes open by means of pistons;
• removable refrigerated drawer;
• refrigerated bottom shelf;
• non-refrigerated top shelf;
• laminate work surface 24cm;
• glass top shelf 31cm;
• condensate collection tank;
• front frame in plastic-coated sheet (Standard);
• wooden front frame (Luxury);
• wooden front panel.
3.1.2 Functional components
The cabinet is available in two versions:
• built-in condensing unit (cabinets with "refrigeration unit");
• with remote condensing unit (cabinets "without refrigeration unit")
All adopted materials are certified for use in food industry and the refrigerants are in conformity with
the Regulations in force.
3.1.3 Control system
It is performed through control units.
For specific instructions on its use, refer to the enclosed "Control unit instructions for use" .

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3.2 Technical characteristics
In this manual all dimensions in the technical drawings are given in millimeters (mm).
3.2.1 Dimensions
Fig. 1 Dimensions Esprit 200

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3.2.2 Lay-out
3.2.3 Weight table
Fig. 2 Lay-out
Lenght A (mm) B (mm)
937 350 270
1250 350 270
1875 350 270
2812 350 270
Cabinet length (mm) 937 1250 1875 2500 3125 3750
Weight (kg) (refrigeration
unit not included)
100 125 185 250 310 370
Weight (kg) (refrigeration
unit included)
130 160 220 280 340 410
= QUADRO ELETTRICO
= SCARICO ACQUA
= TUBO GAS

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3.2.4 Admissible loads
As for the cabinet admissible loads, refer to the following table:
3.2.5 Refrigeration system:
As for the refrigerant fluid characteristics, refer to the enclosed "Refrigerant fluid R404a safety
data sheet".
3.2.6 Energy consumption
3.3 Noise level
Tests performed by the Manufacturer have shown that the noise level ranges from 55 to 57 dBA in
compliance with the EU Directive no. 89/392/EEC.
Noise level depends also on room temperature and, as for cabinets "with refrigeration unit", on the
condensing unit cleaning level.
3.4 Other emissions
COMPONENTS LOAD
Top canopies, alluminium max kg 20/m
Top canopies, glass max kg 8/m
Intermediate shelves max kg 8/m
Display surfaces max kg 95/m
CABINET SECTION LENGTH 937mm 1250mm 1875mm 2500mm 3125mm 3750mm
Aspera compressor B 6165
GK
B 6165
GK
E 9213
GK
E 9213
GK
T 6220
GK
T 6220
GK
Refrigerant gas R404A R404A R404A R404A R404A R404A
Danfoss valve TS2 TS2 TS2 TS2 TS2 TS2
Orifice 0X 0X 00 00 01 01
CABINET SEC-
TION LENGTH
(mm)
REFRIGERA-
TING CAPACI-
TY
Condensing
unit (Watt)
Lighting
(Watt)
Anti-conden-
sate fans
(Watt)
Fans (Watt)
937 320 490 21 20 40
1250 430 600 28 20 40
1875 620 770 45 40 80
2188 730 900 65 40 80
2812 930 1300 65 40 80
Warning!
Refrigerant R404a leaks are possible.
As for first aid provisions refer to and, more specifically, to the enclosed "Refrigerant
R404a safety data sheet".
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3.5 Environmental requirements for operation
To maintain the refrigerating cabinet in good working conditions check that the cabinet temperature
class corresponds to that of the room where the cabinet has been installed (see rating plate).
To maintain in good conditions cabinets provided with a refrigerating unit, act as follows:
• guarantee air exchange in the room, even at floor level, also when the sales outlet is closed;
• do not obstruct the condensing unit air outlets by placing products or materials around the
cabinet.
In case of cabinets "without refrigeration unit", act as follows:
• locate the remote condensing unit in a place sheltered from the atmospheric agents.
In any case, act as follows:
• install the cabinet avoiding exposure to direct sunlight and to any other source of heat such as
high-intensity incandescent lighting, ovens or heat-emitting bodies such as radiators;
• position the cabinet away from doors, windows, air-conditioning outlets to avoid air flows
exceeding 0.2 m/s.
The cabinet operating room temperature is 25 °C ± 1 °C. The environment humidity shall be 60% ±
3%.
3.6 Description of residual risks
Note!
A room temperature rising and/or a lack of air to the condensing unit not only increases
energy consumption but also reduces the cabinet technical performances and may lead
to the deterioration of displayed products.
Warning!
DANGER OF CUTTING
When cleaning the cabinet tray, after having removed the display shelves, be careful not
to injure yourself on the evaporator fins as they may be sharp due to their reduced thi-
ckness.
When cleaning the condensing unit of cabinets provided "with a refrigerating unit", be
careful not to injure yourself on the condensing unit fins, as they may be sharp due to
their reduced thickness.
PERSONAL PROTECTIVE EQUIPMENT
It is compulsory to wear protective gloves when performing the above men-
tioned cleaning operations.
Warning!
DANGER OF BURNS
In case of cabinets provided with electric defrosting, be careful not to get burnt by the
heater, as this may still be hot.
In case of infrared lamp heated cabinets, be careful no to get burnt by hot parts.
!
!

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3.7 Specific protections
Normally, the refrigeration system components and the control panel are not accessible. They are
sheltered by means of panels placed on the cabinet rear side.
Warning!
DANGER OF CRUSHING
Cabinet front glasses open by means of piston system. Pistons act as a lifting back-up
and prevent the glass from accidental and unexpected falling.
To avoid danger of crushing, check periodically the system efficiency and check if the ef-
fort required to lift the glass is increasing, as this will indicate a reduced efficiency of the
lifting system.
Warning!
DANGER OF GLASS BREAKING
All movable glasses are hardened and, if broken, fragment in pieces not longer than 3cm,
thus reducing the risk of damaging people.
During the normal use of the cabinet glasses are lowered, thus avoiding any danger of
breaking due to glass falling.
To store goods and for cleaning purpose glasses are lifted and kept open thanks to the
lifting system.
Prohibition!
Except when special maintenance is performed, it is forbidden to remove the panels or
use the cabinets when the panels have been removed or are open.
!
!

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4. Instructions for commissioning
4.1 Transport, handling and positioning
4.1.1 Precautions to be taken upon receipt of the product
The Manufacturer supplies the cabinet ex-works. Before delivery to the carrier, the material, subject
matter of the supply contract, shall be carefully inspected by the Manufacturer.
The Manufacturer cannot be held responsible for missing parts or damage to parts that might occur
after delivery to the carrier.
Note!
The cabinet components are usually packed; non-packed components have to
be covered during transport.
All loose components that might move during transport must be firmly secured.
Note!
Upon receipt of the cabinet, the Customer shall act as follows:
Check that the supplied material corresponds to the order specifications.
Check that the cabinet has not been damaged during transport, that the
packaging, if any, has not been tampered with and that no part is missing.
In case of damage or missing parts, immediately inform the carrier and the
Manufacturer producing photographic proof.

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4.1.2 Handling and positioning
Unless otherwise specified, the Customer is responsible for the above mentioned
operations.
To handle the cabinet use a forklift truck of suitable capacity. Refer to the gripping-lifting areas shown
in the picture below.
As for the weight of the cabinet, refer to “3.2 Technical characteristics” on page 11.
Check the correct balancing of the cabinet before lifting it completely.
Lifting has to be smooth (avoid jerks and jolts).
Make sure that the cabinet has been positioned completely flat. If necessary, adjust the feet screws
and check the position of the cabinet with a spirit level. The cabinet must be placed on a completely flat
surface to ensure correct operation, to drain any condensing water and to avoid noisy vibrations from
the motor.
Fig. 3 Handling ESPRIT
Note!
It is recommended to move the cabinet only by means of a pallet.

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In case of cabinets provided with a condensate collection tank, make sure that the collection tank has
been positioned so that to allow the connection of the relative drainage pipe to the hydraulic system.
4.2 Unpacking and disposal of packaging materials
Unless otherwise specified, the Customer is responsible for the operations mentioned
below.
Remove the packaging only after having positioned the unit.
Packaging must be disposed of in compliance with the laws in force.
4.3 Assembly
Unless otherwise specified, the Customer is responsible for the operations mentioned
below.
Fig. 4 Hardware connecting kit

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a) Place the two cabinets side by side (1)
b) Apply the supplied adhesive sponge on the kit along the section of the tank (1)
Fig. 5 Ducting first phase
C60001080
SILICONE
1
2

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]c) Apply a great quantity of silicon above the sponge just applied so as to reduce the entrance of the
air (2)
a) Connect the two cabinets (3)
b) Check the correct line up between the cabinets with the bubble (4)
Fig. 6 Ducting second phase
LIVELLA
4
3