CRL JACKSON 1275 User manual

11M0247
INSTALLATION INSTRUCTIONS
CRL JACKSON 1275
SURFACE VERTICAL ROD
PANIC EXIT DEVICE
Phone: (800) 421-6144 • Fax: (866) 921-0531
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02
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
TOOLS REQUIRED ...........................................................................................................................................02
PARTS IDENTIFICATION............................................................................................................................03 - 04
DOOR PREPARATION ...............................................................................................................................05 - 08
LAYOUT SELECTION ........................................................................................................................06 - 08
1275 EXIT DEVICE INSTALLATION ...........................................................................................06 - 07
1275 EXIT DEVICE WITH LOCK CYLINDER AND EXTERIOR TRIM .............................................. 08
DOOR HARDWARE INSTALLATION .........................................................................................................09 - 15
INSTALL MORTISE CYLINDER LOCK AND EXTERIOR TRIM (OPTIONAL).......................................... 09
INSTALL UPPER AND BOTTOM LATCH BRACKET ASSEMBLIES........................................................ 10
INSTALL 1275 EXIT DEVICE ....................................................................................................................11
ROD LINKAGE ADJUSTMENTS............................................................................................................... 12
CONNECTION OF LINKAGE RODS TO 1275 EXIT DEVICE................................................................... 13
OPERATIONS CHECK AND DOGGING INSTRUCTIONS....................................................................... 14
INSTALL END CAPS AND COVER ASSEMBLIES ................................................................................... 15
FRAME PREPARATION AND STRIKE INSTALLATION ............................................................................16 - 17
PACKAGED PARTS AVAILABLE....................................................................................................................... 18
ORDER OF ASSEMBLY AND INSTALLATION
NOTE: Any modications, other than those specied in this document, could result in this product's failure to
meet UL safety ratings and void the manufacturer's warranties.
TOOLS REQUIRED
Drill bits: 1/4", 9/32", 7/32", 3/8", 11/16", 7/8", 1-1/4"
Taps: 1/4-20, 10-32, 8-32
Tape measure
Saw horses
Drill
Phillips #2 screwdriver
Standard screwdriver
Framing square/straight edge
1" Masking tape
Center punch
Flat Metal File
Round Metal File
Jigsaw with metal cutting blade

03
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
PARTS IDENTIFICATION
FASTENERS AND PARTS LIST
CALL
OUT QTY. FASTENER FASTENER
DESCRIPTION PART USED WITH
PART NUMBER
A 4 10-32 x 7/8" FHMS
302652
Base End Cap
Assembly
B11/4"-20 x 1/2" PHMS
302652
Base End Cap
Assembly
C 11/4"-20 x 1-1/4" FHMS
Upper Latch
Bracket Assembly
Included in 302408
D 1 1/4"-20 x 1-1/4" FHMS
3028477
Upper Rod and Latch
Assembly
11/4"-20 x 1-1/4" FHMS
Bottom Latch
Bracket Assembly
Included in 302408
F11/4"-20 x 1-1/4" FHMS
302854
Bottom Rod and Latch
Assembly
10 8-32 x 1-1/4" FHMS
3028527 and 302856
Upper and Bottom
Rod Cover Base Assembly
4 6-32 x 1/4" FHMS
302841
Upper and Bottom
Latch Cover Assembly
210-16 x 3/4" FHDS
(302113 Set)
Upper Strike
Assembly
28-18 x 1/2" FHDS
(302113 Set)
Bottom Strike
Assembly
E
G
I
J
H

04
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
PARTS IDENTIFICATION
FASTENERS AND PARTS LIST
CALL
OUT QTY. FASTENER FASTENER
DESCRIPTION PART USED WITH
PART NUMBER
K48-32 x 3/8" FHMS
302652
Base End Cap
Assembly
L210-32 x 2-1/8" FHMS
Optional 7500LV02628 and
7500LVDT01628
Exterior Trim With
Lever Assembly
PARTS LIST
CALL
OUT PART PART NO. DESCRIPTION
M
3028527
and
302856
Upper and Bottom Rod Covers
N
302674
and
30267448
Base Cover Plates
ON/A
Rod Adjusters
Included in 302741ASM
Assembly Package
P302741
Cruciform Rod Activation
Included in 302741ASM
Assembly Package
QDL2170 Optional 1" Single
Mortise Cylinder

05
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
1. Place the door horizontally on the work stands, interior side up.
2. Mark the stile centerlines 1" from the outside edge of the stile. (Fig. 1)
3. Markthecorrespondinglayoutsontothestileusingtheverticalcenterlinesatthespeciedheight.(Fig. 2)
FIG. 2
REMOVE DOOR AND PREPARE PER ATTACHED LAYOUT DRAWING 10-1082-1
FIG. 1
Bottom Rail
Y
INTERIOR VIEW
SEE DRAWING 10-1082-1
FOR HEIGHT DIMENSIONS
Y
YY
XX
X
Y
X
Y
Y
1"
(25.4)
DOOR PREPARATION
NOT TO SCALE

06
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
DOOR PREPARATION – LAYOUT SELECTION
1275 EXIT DEVICE INSTALLATION - ACTIVE STILE
Edge of Door
Edge of Door
40" (1016) to Bottom
of Door From This Line
FIG. 3
Drill and Tap
for a 10-24
Machine Screw
(4) Places
Glass Stop
Glass Stop
INTERIOR VIEW
ACTIVE STILE
Templates from Box
NOT TO SCALE

07
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
FIG. 4
DOOR PREPARATION – LAYOUT SELECTION
1275 EXIT DEVICE INSTALLATION - INACTIVE STILE
Edge of Door
Edge of Door
Drill and Tap
for a 1/4"-20
Machine Screw
40" (1016) to Bottom
of Door From This Line
Glass Stop
Glass Stop
INTERIOR VIEW
ACTIVE STILE
Templates from Box
NOT TO SCALE

08
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
FIG. 6
DOOR PREPARATION – LAYOUT SELECTION
Edge of Door
FIG. 5
Drill and Tap for a
10-24 FHMS
(2) Places
Edge of Door
40" (1016) to Bottom
of Door From This Line
Glass Stop
Glass Stop Edge of Door
Drill and
Countersink
for a 10-24 FHMS
(2) Places
Edge of Door
Drill and Tap
for a 10-24
Machine Screw
(4) Places
40" (1016) to Bottom
of Door From This Line
Glass Stop
Glass Stop
INTERIOR VIEW
ACTIVE STILE
Templates from Box
EXTERIOR VIEW
ACTIVE STILE
1275 EXIT DEVICE INSTALLATION WITH OPTIONAL
EXTERIOR TRIM AND MORTISE CYLINDER LOCK
NOT TO SCALE

09
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
INSTALL OPTIONAL MORTISE CYLINDER LOCK AND EXTERIOR TRIM
DOOR HARDWARE INSTALLATION
FIG. 7
1. Attach the exterior trim to the active stile with (2) #10 x 2-1/8" FHMS
NOTE: Exterior trim must be installed before attaching exit device.
L
L
#10 x 2-1/8" FHMS
NOT TO SCALE

10
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
INSTALL UPPER AND BOTTOM LATCH BRACKET ASSEMBLIES
DOOR HARDWARE INSTALLATION (CONTINUED)
FIG. 8
1. Attach the upper and bottom latch bracket assemblies 302408 to the prepped active door stile using
(2) 1/4"-20 x 1-1/4" FHMS
2. Attach the upper and bottom rod cover base assemblies 3028527 and 302856 to the prepped active
door stile using (10) 8-32 x 1-1/4" FHMS
3. Attach the upper and bottom rod latch assemblies 3027854 and 3028477 to the latch brackets using
(2) 1/4"-20 x 1-1/4" FHMS and the bracket pins provided. It is normal for the Latch assemblies
to have some play. Secure the pins with the crescent clips provided.
4. Attach the upper and bottom rod adjusters 302741 onto the ends of the all-thread linkage rods
approximately 1/4".
C
E
302408
Upper Latch
Bracket Assembly
ACTIVE STILE
G
G
302408
Bottom Latch
Bracket Assembly
3028527
Upper Rod
Base Assemblies
D
3028477
Upper Rod and
Latch Assembly
F
302854
Bottom Rod and
Latch Assembly
302741
Rod Adjusters
O
Bracket Pin
Bracket Pin
Crescent Clip
Crescent Clip
C
G
D
O
F
1/4"-20 x 1-1/4"
FHMS
E
8-32 x 1-1/4"
FHMS
8-32 x 1-1/4"
FHMS
302856
Bottom Rod
Base Assemblies
1/4"-20 x 1-1/4"
FHMS
1/4"-20 x 1-1/4"
FHMS
1/4"-20 x 1-1/4"
FHMS
NOT TO SCALE

11
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
INSTALL 1275 EXIT DEVICE
DOOR HARDWARE INSTALLATION (CONTINUED)
FIG. 9
1. Attach the panic exit device to the active stile with (2) 10-32 x 7/8" FHMS
and (1) 1/4"-20 x 1/2" PHMS through the end cap bracket on the inactive stile.
2. Insert the upper and bottom rod adjusters 302741 into the linkage access holes.
302741
Rod Adjusters
O
302741
Rod Adjusters
O
B
A
End Cap
Bracket
Linkage
Access
Holes
10-32 x 7/8"
FHMS
A
B
1/4"-20 x 1/2"
PHMS
O
NOT TO SCALE

12
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
ROD LINKAGE ADJUSTMENTS
DOOR HARDWARE INSTALLATION (CONTINUED)
FIG. 10
1. The top latch must be in the open position. (Fig. 10)
2. Turn the adjuster rod so that the end is aligned with the top line marking, just under the words
"TOP LATCH" and the rod cut out is facing towards you. (Fig.12)
UPPER ROD:
Open
Position
Closed
Position
UPPER ROD
ADJUSTER
Front
View
Side
View
Front
View
Side
View
BOTTOM ROD
ADJUSTER
FIG. 11
FIG. 12
1. The bottom latch must be in the closed position. (Fig. 11)
2. Turn the adjuster rod so that the top edge of the cut-out aligns with the line marking just under
the word "LATCH" and the rod cut out is facing towards you. (Fig.12)
BOTTOM ROD:
NOT TO SCALE

13
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
CONNECTION OF LINKAGE RODS TO THE EXIT DEVICE
DOOR HARDWARE INSTALLATION (CONTINUED)
1. Bring the upper latch to the closed position. (Fig. 13) The bottom latch should be in
the closed position. (Fig. 14)
2. Slidethecruciformunderthexedrollers(Fig. 16), capture both the upper and bottom adjuster
rod tabs, and hold in place. (Fig. 15)
3. Install the end cap bracket over the cruciform with (2) 10-32 x 7/8" FHMS on the active
stile. (Fig. 16)
FIG. 13
FIG. 14 FIG. 16
FIG. 15
Closed
Position
Closed
Position
Fixed
Roller
Cruciform
End Cap
Bracket
P
Cruciform
P
A
A
10-32 x 7/8" FHMS
Adjuster Rod
Tab
Adjuster Rod
Tab
P
P
NOT TO SCALE

14
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
OPERATIONS CHECK AND DOGGING INSTRUCTIONS
DOOR HARDWARE INSTALLATION (CONTINUED)
OPERATIONS CHECK:
TO DOG Insert hex dogging key (Cat. No. 302796). Turn key clockwise until it stops.
Depress and hold the push bar then release the key. Push bar will remain
depressed. Remove key. (Fig. 17)
DOGGING INSTRUCTIONS:
FIG. 17 FIG. 18
FIG. 19
Hex Dogging Key
(Included in package)
Hex Key
To Dog
To Undog
Depress the push bar to assure free movement of the cruciform assembly. Both upper and bottom latches should acti-
vatetotheopenposition.Theupperlatchshoulddropintotheopenposition,gure10.Thebottomlatchshouldfully
retract. If the latches fail to operate as described, review the rod linkage adjustments on page 13. Verify that the latch
and rod adjuster positions align with the markings on the panic bar per (Fig. 12).
TO UNDOG Insert hex dogging key and turn clockwise until it stops. While depressing
push bar turn and remove key. Push bar will become operable again. (Fig.18)
NOT TO SCALE

15
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
FIG. 20
INSTALL END CAPS AND COVER ASSEMBLIES
DOOR HARDWARE INSTALLATION (CONTINUED)
1. Slide the (2) base cover plates 302674 in place.
2. Attach both end caps with (4) 8-32 x 3/8" FHMS
3. Snap both the upper and bottom base cover plates over the rod base assemblies 3028527 and 302856.
4. Attach the upper and bottom latch covers to the latch brackets using (4) 6-32 x 1/4" FHMS
N
H
K
M
N
N
K
K
302652 End Cap
M
H
H
H
302841
Latch
Cover
6-32 x 1/4" FHMS
6-32 x 1/4" FHMS
8-32 x 3/8" FHMS
8-32 x 3/8"
FHMS
6-32 x 1/4"
FHMS
302674
Base Cover
Plate
302674
Base Cover
Plate
M
302856
Bottom Rod
Base Assemblies
3028527
Upper Rod
Base Assemblies
302841
Latch
Cover
302652
End Cap
NOT TO SCALE

16
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
FRAME PREPARATION
1. Make sure that the panic exit device is in the dogged position. Both the upper and bottom
latches must clear the frame. Re-attach the door to the frame.
2. With the door in place and in the closed position, mark the center line locations on the header
and threshold of both the upper and bottom latches.
3. Finish the header and threshold preparation using the layout drawings on page 17.
FIG. 21
RE-ATTACH DOOR TO FRAME
Mark
Mark
NOT TO SCALE

17
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
FRAME PREPARATION
ATTACH UPPER STRIKE
J
Prepped
Threshold
Bottom Strike
Assembly
1. Attach upper strike, use (4) 10-16 x 3/4" FHDS (Fig. 22), centering on the mark made in Step 2 of Frame
Preparation on page 16. Start with door gap at zero position (Fig.23).
2. Test latch engagement.
3. Rotate the strike to increase or decrease gap size between top door rail and stop. (Fig. 23)
NOTE: 1/8" max. vertical clearance between door and header must be maintained. Shim strike if necessary.
FIG. 24
8-32 x 1/2"
FHDS
1. Attachbottomstrikeasshowningure24,centeringonthemark.
ATTACH BOTTOM STRIKE
FIG. 22 FIG. 23
1/8" OR
MORE GAP
1/16"-1/8"
GAP
1/16" OR
LESS GAP
ZERO GAP
Rotate to
Desired Gap
NOT TO SCALE

18
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CRL JACKSON PANIC EXIT DEVICE - 1275 SURFACE VERTICAL ROD
Assem.
No.
Part No. Description Assem.
No.
Part No. Description
1 302652 Base End Cap Package 9 3028528 Top Rod Cover Assembly - 8/0
2 302741ASM Cruciform Activation Assembly 9 3028529 Top Rod Cover Assembly - 9/0
3 302664 Control Arm Hardware Package 10 3028477 Upper Rod and Latch Assembly - 7'
4 302670 Dogging Assembly 10 3028478 Upper Rod and Latch Assembly - 8'
5 302650 Push-Pad End Cap Package 10 3028479 Upper Rod and Latch Assembly - 9'
6 302674 Base Cover Plate -Ribbed - 3/0 11 302856 Bottom Rod Cover Assembly
6 30267448 Base Cover Plate -Ribbed - 4/0 12 302854 Bottom Rod and Latch Assembly
6 302674S Base Cover Plate -Smooth - 3/0 13 302113 Upper and Bottom Strike Package
7 302841 Latch Covers (Upper and Bottom)
8 301856 Latch Bracket Package
9 3028527 Top Rod Cover Assembly - 7/0
PACKAGED PARTS AVAILABLE
8
7
13
10
9
4
2
6
5
1
8
12
11
7
3
4
5
6
1
3
13
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