CRL JACKSON 2085 User manual

INSTALLATION INSTRUCTIONS
CRL JACKSON 2085
CONCEALED VERTICAL ROD
PANIC EXIT DEVICE
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11M0250

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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ORDER OF ASSEMBLY AND INSTALLATION
TOOLS REQUIRED
Drill Bits: 1/8", 9/32", 5/16", 7/32",
5/8", 11/16", 1-3/8"
Taps: 1/4-20, 10-32, 8-32
Tape Measure
Saw Horses
Cordless Drill
Phillips Head Screw Driver
Framing Square
Masking Tape
Center Punch
Round Metal File
Flat Metal File
Jigsaw with Metal Cutting Blade
Straight Edge
PARTS IDENTIFICATION ���������������������������������������������������������������� 03 - 04
DOOR PREPARATION��������������������������������������������������������������������� 05
LAYOUT SELECTION ����������������������������������������������������������������� 06 - 09
DOOR HARDWARE INSTALLATION ������������������������������������������������������� 10 - 14
INSERT ROD AND CASE ����������������������������������������������������������������10
INSTALL OPTIONAL MORTISE CYLINDER LOCK AND MOUNTING PAD ��������������������������� 11
INSTALL OPTIONAL EXTERIOR LOCKING LEVER TRIM ����������������������������������������12
INSTALL 2085 EXIT DEVICE �������������������������������������������������������������13
OPERATIONS CHECK AND DOGGING INSTRUCTIONS�����������������������������������������14
FRAME PREPARATION AND STRIKE INSTALLATION ����������������������������������������� 15 - 16
DOOR HARDWARE ADJUSTMENTS - UPPER BOLT AND BOTTOM BOLT �������������������������������17
MANUAL CHECK AND OPERATIONS CHECK ����������������������������������������������������18
PACKAGE PARTS AVAILABLE ��������������������������������������������������������������������������� 19
NOTE: Any modications, other than those specied in this document, could result in this product's failure to meet UL safety
ratings and void the manufacturer’s warranties.
The rapidly changing technology within the architectural aluminum products industry demands that C�R� Laurence/U�S� Aluminum
reserve the right to revise, discontinue, or change any product line, specication, or electronic media without prior written notice.
NOTE: Dimensions in parentheses ( ) are millimeters unless otherwise noted�

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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PARTS IDENTIFICATION
FASTENERS PROVIDED USED WITH
CALL
OUT QTY. FASTENER FASTENER DESCRIPTION PART PART NUMBER AND DESCRIPTION
A2
1/4"-20 x 1/4"
Shoulder Stud
Screws
302617 and 302619
Active Head Assembly
11/4"-20 x 1/4"
Shoulder Stud Screw
301266 Base End
Cap Package
21/4"-20 x 5/16"
Set Screw
302617 and 302619
Active Head Assembly
11/4"-20 x 5/16"
Set Screw
301266
Base End
Cap Package
4#10 x 1/2" FH
Self Tapping Screw
30320
Bottom Bolt Guide
Assembly
2#10-32 x 1/4" FH
Machine Screw
301311
Top Latch Assembly
4#10-32 x 3/8"
Machine Screw
301345
Top and Bottom
Strike Package
2 #8-32 x 2" FH
Machine Screw
30821J
Optional Mortise Cylinder
Mounting Pad
2#10-32 x 2-1/8"
FHMS
8500LV01 and 8500LV02
Optional Exterior Trim
with Lever Assembly
A
B
B
C
D
E
F
G

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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PARTS IDENTIFICATION
PARTS LIST
CALL
OUT PART PART NO. DESCRIPTION
DL2170 Optional 1" Single
Mortise Cylinder
30799
Actuator Link included in 2085
Head Assembly
Hardware Package 302607
301287J Rod and Case Assembly - 7/0
30PBAW Bolt Guide
Adjustment Wrench
301347
301348
Optional 12" and 24"
Top Rod Extender
301552PKG Rod Silencers (12 Pkg�)
I
J
K
L
M
H

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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NOT TO SCALE
DOOR PREPARATION
1� Place the door horizontally on the stands interior side up�
2. Mark the stile centerlines 1-1/8" (28.6) from the inside edge. (Fig. 1)
3. Mark the corresponding layouts on to the stile using the vertical centerlines at the specied height. (Fig. 2)
REMOVE DOOR AND PREPARE PER TEMPLATE
1-1/8"
(28�6)
Y
FIG. 1
TEMPLATES
FIG. 2
BOTTOM RAIL
TOP RAIL
ACTIVE STILE
INTERIOR VIEW
SEE TEMPLATE FOR
HEIGHT DIMENSIONS
YY
YY
XX
X
Y
X
Y
HINGE STILE

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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NOT TO SCALE
DOOR PREPARATION – LAYOUT SELECTION
2085 EXIT DEVICE INSTALLATION - ACTIVE STILE
Edge of Door
Edge of Door
Use Template from Box
35" (889) to Bottom of Door From This Line
FIG. 3
Drill and Tap
for a 1/4"-20
Machine Screw
(2) Places
Glass Stop
Glass Stop
INTERIOR VIEW
ACTIVE STILE
2085 Active Side
Mounting Inside Face
10-1028-2 Rev� A (View #1)

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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NOT TO SCALE
FIG. 4
DOOR PREPARATION – LAYOUT SELECTION
2085 EXIT DEVICE INSTALLATION - INACTIVE STILE
Edge of Door
Edge of Door
Drill and Tap
for a 1/4"-20
Machine Screw
38-5/32" (969) to Bottom of Door From This Line
Glass Stop
Glass Stop
Use Template from Box
INTERIOR VIEW
INACTIVE STILE
2085 Inactive Side
Mounting Inside Face
10-1028-2 Rev� A (View #2)

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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NOT TO SCALE
FIG. 6
DOOR PREPARATION – LAYOUT SELECTION
Edge of Door
Edge of Door
Drill and Counter
Sink for a 8-32 FHMS
(2) Places
Edge of Door
FIG. 5
2085 EXIT DEVICE INSTALLATION WITH LOCK CYLINDER AND MOUNTING PAD
35" (889) to Bottom of Door From This Line
Drill and Tap for
a 8-32 FHMS
(2) Places
Edge of Door
37-7/8" (962) to Bottom of Door From This Line
Drill and Tap
for a 1/4"-20
Machine Screw
(2) Places
Glass Stop
Glass Stop
Glass Stop
Glass Stop
EXTERIOR VIEW
ACTIVE STILE
Use Template from Box
Use Template from Box
INTERIOR VIEW
ACTIVE STILE
CUT
OUT

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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NOT TO SCALE
FIG. 8
DOOR PREPARATION – LAYOUT SELECTION
Edge of Door
Edge of Door
Drill and Counter
Sink for a 10-24
FHMS (2) Places
Edge of Door
FIG. 7
2085 EXIT DEVICE INSTALLATION WITH EXTERIOR LOCKING LEVER TRIM
35" (889) to Bottom of Door From This Line
Drill and Tap for
a 10-24 FHMS
(2) Places
Edge of Door
35" (889) to Bottom of Door From This Line
Drill and Tap
for a 1/4"-20
Machine Screw
(2) Places
Glass Stop
Glass Stop
Glass Stop
Glass Stop
INTERIOR VIEW
INACTIVE STILE
Use Template from Box
Use Template from Box
EXTERIOR VIEW
ACTIVE STILE

CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
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NOT TO SCALE
DOOR HARDWARE INSTALLATION (CONTINUED)
INSERT ROD AND CASE
1� Insert the panic device rod and case assembly into
active stile (Fig. 9)�
2� Align actuator pin through the slotted cut-out on interior
face of stile, fastening with (2) 1/4"-20 x 1/4" shoulder
stud screws� (Fig. 10)
3� Adjust the bottom and top bolts, to extend 1/2" past the
bottom stile�
4� Install the top latch case assembly using (2) #10 x 1/4" FH
self threading screws at the top of the active door stile.
The (2) holes face the interior side.
5� Install the bottom bolt guide assembly using (2) #10 x 1/2" FH
self threading screws at the bottom of the active
door stile. The (2) holes face the interior side of stile.
6� Attach (1) A1/4"-20 x 1/4" shoulder stud screw on the Inactive
Stile� (Fig. 10)
FIG. 9
A
D
C
ACTIVE STILE
Bottom
Bolt Guide
(2) #10 x 1/2" FH
Self Tapping Screws
(2) 1/4"-20 x 1/4"
Shoulder Stud Screws
FIG. 10
ACTIVE STILE
A
C
INACTIVE STILE
(1) 1/4"-20 x 1/4"
Shoulder Stud Screw
A(2) #10 x 1/4" FH
Self Tapping Screws
D
Top Lap
Case