CTC Union INJ-IG02-PH User manual

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Quick Installation Guide
[email protected]m
INJ-IG02-PH
INJ-IG02-PHE
Industrial Grade Gigabit Ethernet PoE Injector

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Version 1.1 October, 2020
2020 CTC Union Technologies Co., LTD.
All trademarks are the property of their respective owners.
Technical information in this document is subject to change without notice.
CTC Union Technologies Co., Ltd.
Far Eastern Vienna Technology Center
(Neihu Technology Park)
8F, No. 60 Zhouzi St.,
Neihu, Taipei 114, Taiwan
T [phone]
F [phone]
E[email protected]m
Hwww.ctcu.com

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LEGAL
The information in this publication has been carefully checked and is believed to be entirely accurate at
the time of publication. CTC Union Technologies assumes no responsibility, however, for possible errors
or omissions, or for any consequences resulting from the use of the information contained herein. CTC
Union Technologies reserves the right to make changes in its products or product specifications with the
intent to improve function or design at any time and without notice and is not required to update this
documentation to reflect such changes.
CTC Union Technologies makes no warranty, representation, or guarantee regarding the suitability of its
products for any particular purpose, nor does CTC Union assume any liability arising out of the
application or use of any product and specifically disclaims any and all liability, including without
limitation any consequential or incidental damages.
CTC Union products are not designed, intended, or authorized for use in systems or applications
intended to support or sustain life, or for any other application in which the failure of the product could
create a situation where personal injury or death may occur. Should the Buyer purchase or use a CTC
Union product for any such unintended or unauthorized application, the Buyer shall indemnify and hold
CTC Union Technologies and its officers, employees, subsidiaries, affiliates, and distributors harmless
against all claims, costs, damages, expenses, and reasonable attorney fees arising out of, either directly
or indirectly, any claim of personal injury or death that may be associated with such unintended or
unauthorized use, even if such claim alleges that CTC Union Technologies was negligent regarding the
design or manufacture of said product.
WARNING:
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with
the instruction manual may cause harmful interference in which case the user will be required to correct
the interference at his own expense. NOTICE: (1) The changes or modifications not expressively
approved by the party responsible for compliance could void the user's authority to operate the
equipment. (2) Shielded interface cables and AC power cord, if any, must be used in order to comply
with the emission limits.
This is a Class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.

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Table of Contents
Introduction..................................................................................5
Package List.................................................................................5
Features........................................................................................5
Specifications...............................................................................6
ETHERNET INTERFACE............................................................................................ 6
POWER ............................................................................................................. 6
MECHANICAL...................................................................................................... 6
ENVIRONMENTAL................................................................................................. 6
CERTIFICATIONS .................................................................................................. 7
MTBF (MIL-HDBK-217) .................................................................................... 7
Panels ...........................................................................................8
Connectors...................................................................................9
RJ-45 ETHERNET PORT PINOUTS ............................................................................. 9
RJ-45 ETHERNET &POEPIN ASSIGNMENTS............................................................... 9
Power Connection......................................................................10
LED Indicators............................................................................10
Installation..................................................................................11
Application..................................................................................11

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Introduction
INJ-IG02-PH(E) is an industrial grade, single port, gigabit Ethernet
PoE (Power over Ethernet) injector that can pass electrical power safely,
along with data, on Ethernet cabling. Unlike standard PoE compliant
devices, INJ-IG02-PH(E) can feed PoE power when the device is powered
up and provide up to 60W through non-standard use of all 4 pairs of
category 5 cable.
Housed in a rugged DIN rail or wall mountable enclosure, this
product is designed for harsh environments, such as industrial
networking, intelligent transportation systems (ITS) and is also suitable
for many military and utility market applications where environmental
conditions exceed commercial product specifications. Standard
operating temperature range models (-10°C to 60°C) and wide operating
temperature range models (-40°C to 75°C) fulfill the special needs of
industrial automation applications.
Package List
•INJ-IG02-PH(E) device
•Terminal block
•Din Rail with screws
Features
•Provide one-port PoE
•Provide power up to 30W (2 pair mode) and 60W (4 pair mode)
•48VDC (44VDC~57VDC) input power
•Smart LED indication
•Support current-overloading protection for PoE application
•Industrial grade EMS, EMI, EN61000-6-2, EN61000-6-4
•Wide operating temperature range -40°C~75°C (INJ-IG02-PHE)
•IP30 rugged metal housing

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Specifications
Ethernet Interface
•Standards: IEEE 802.3, 802.3u, 802.3ab
•Data input: Cat. 5e (or above) RJ-45 (shielded) 10/100/1000M x 1
•Data + PoE output: Cat. 5e (or above) RJ-45 (shielded) 10/100/1000M
x 1
Power
•48VDC (44VDC~57VDC) input power
•Reverse polarity protection: Yes
•Overload protection: Yes
•Connector: terminal block
•PoE Power Output: 30W (2 pair), 60W (4 pair)
•Power Consumption:
PoE Mode
Power Consumption
In 30W Mode
(2 Pair)
In 60W Mode
(4 Pair)
Input Power Consumption
(Input 48VDC)
31.2W
61W
Output Power
30W
60W
Mechanical
•Water & Dust Proof: IP30 Protection
•Dimensions: 70 mm (D) x 30 mm (W) x 103 mm (H)
•Mounting: DIN-Rail, Wall Mount (Optional)
•Weight: 210 g
Environmental
•Operating Temperature: -10°C~60°C (INJ-IG02-PH); -40°C~75°C (INJ-
IG02-PHE)
•Storage Temperature: -40°C~85°C
•Humidity: 5%~95% (Non-condensing)

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Certifications
•EMC: CE
•EMI (Electromagnetic Interference): FCC Part 15 Subpart B Class A, CE
•Railway Traffic: EN50121-4
•Immunity for Heavy Industrial Environment: EN61000-6-2
•Emission for Heavy Industrial Environment: EN61000-6-4
•EMS (Electromagnetic Susceptibility) Protection Level:
➢EN61000-4-2 (ESD) Level 3, Criteria B
➢EN61000-4-3 (RS) Level 3, Criteria A
➢EN61000-4-4 (Burst) Level 3, Criteria A
➢EN61000-4-5 (Surge) Level 3, Criteria B
➢EN61000-4-6 (CS) Level 3, Criteria A
➢EN61000-4-8 (PFMF, Magnetic Field) Field Strength: 300A/m,
Criteria A
•Shock: IEC 60068-2-27
•Freefall: IEC 60068-2-32
•Vibration: IEC 60068-2-6
MTBF (MIL-HDBK-217)
•463,016 Hours

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Panels
No.
Description
1
Gigabit Ethernet LAN port
2
Gigabit Ethernet & PoE LAN port
3
LED indicators
4
Terminal block
5
Grounding connection
6
Grounding sign
Figure 1. Front Panel
7
Figure 2. Top Panel
2
8
1
4
6
3
4
5

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Connectors
INJ-IG02-PH(E) has two standard shielded RJ-45 connectors for
Ethernet cable connections. The connector labeled GbE (Data input) will
connect to Ethernet switch, while the connector labeled GbE+PoE (Data
+ PoE output) will connect to PoE PD device such as IP Camera, Access
Point, IP Phone, Digital Signage or any other PoE power device.
WARNING: “GbE+PoE”port will always provide power when the device is powered
up. This port is used to connect to PoE PD device. DO NOT connect this port to any
non-PoE PD devices; otherwise, this may cause damages to this device or result in
short circuit.
RJ-45 Ethernet Port Pinouts
Figure 3. RJ-45 Ethernet Port Pinouts
RJ-45 Ethernet & PoE Pin Assignments
Pin
No.
RJ-45 Ethernet
PoE Output
100Base-TX
1000Base-T
2 Pair/
Alt A
2 Pair/
Alt B
4 Pair
1
RX+
TRD 0+
V+
V+
2
RX-
TRD 0-
V+
V+
3
TX+
TRD 1+
V-
V-
4
-
TRD 2+
V+
V+
5
-
TRD 2-
V+
V+
6
TX-
TRD 1-
V-
V-
7
-
TRD 3+
V-
V-
8
-
TRD 3-
V-
V-

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Power Connection
Figure 4. Terminal Block
INJ-IG02-PH(E) is powered up by an external power supply
(44VDC~57VDC). To connect to the power supply, insert V+ and V- wire
into power contacts. Then, tighten the wire-clamp screws to prevent
power wires from loosening. If the power supply is connected correctly,
then the PWR LED on the front panel will light in green.
LED Indicators
LED
Color
Description
PWR
Green
Lit if power is connected and active.
Off
Power is not connected.
Alt A/PoE
Green
Feed PoE power normally (1&2, 3&6 wire
pairs).
Off
Power is not connected or under
abnormal condition.
Alt B/PoE
Green
Feed PoE power normally (4&5, 7&8 wire
pairs).
Off
Power is not connected or under
abnormal condition.

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Installation
The injector comes with both wall mount and DIN rail hardware
brackets. When installing the DIN rail bracket, be sure to correctly align
the orientation pin.
Figure 5. DIN Rail Figure 6. Wall Mounting
The injector with DIN Rail bracket has a steel spring in the upper
rail of the bracket. This spring is compressed for mounting and un-
mounting by applying downward force.
Figure 7. Mounting Figure 8. Un-mounting
Application
Figure 9. Injector Application
Non-PoE
Ethernet Switches
Up to 330 feet or 100 meters
INJ-IG02-PH(E)
PoE PD Device
Data
Data +
30W or 60W PoE

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Version
Date
Description
1.1
2020/10/30
Use new document format