CTC Union INJ-IG60-24 User manual

CTC Union Technologies Co., Ltd.
Far Eastern Vienna Technology Center
(Neihu Technology Park)
8F, No. 60 Zhouzi St., Neihu District, Taipei 114
Taiwan
T+886-2-26591021
F+886-2-26590237
E[email protected]
© 2014 CTC Union Technologies Co., Ltd.
All trademarks are the property of their respective owners.
Technical information in this document is subject to change without notice.
Introduction
INJ-IG60-(E)24 is an industrial grade, single port, gigabit
Ethernet PoE (Power over Ethernet) injector. PoE technology
describes a system to pass electrical power safely, along with data,
on Ethernet cabling. The original IEEE 802.3af-2003 PoE standard
provides up to 15.4W of DC power to each device. The updated
IEEE 802.3at-2009 PoE standard also known as PoE+ or PoE plus,
provides up to 30W of power. Additionally, INJ-IG60-(E)24 can
provide up to 60W/72W through the non-standard use of all 4
pairs of category 5e cable. Housed in a rugged DIN rail or wall
mountable enclosure, this product is designed for harsh
environments, such as industrial networking, intelligent
transportation systems (ITS) and is also suitable for many military
and utility market applications where environmental conditions
exceed commercial product specifications. Standard operating
temperature range models (-10°C to 60°C) and wide operating
temperature range models (-40°C to 75°C) fulfill the special needs
of industrial automation applications.
Features
Provide one port IEEE 802.3af/at PoE
Provide power up to 36W (2 pair mode) and 72W (4 pair mode)
Function settings via DIP switch for easy installation
24/48VDC (20VDC~57VDC) redundant dual input power and
built-in very high efficient power booster
Constant and regulated PoE voltage at 55VDC
Alarm relay output for power failure
Smart LED indication
Support auto detection and classification for PoE application
Support short-circuit and current-overloading protection for
PoE application
Industrial grade EMS, EMI, EN50121-4, EN61000-6-2,
EN61000-6-4
Wide operating temperature range -40°C~75°C (INJ-IG60-E24)
IP30 rugged metal housing
Specifications
Ethernet Interface
Data input: Cat. 5e (above) RJ-45 (shielded) 10/100/1000M x 1
Data + PoE output: Cat. 5e (above) RJ-45 (shielded)
10/100/1000M x 1
Standards: IEEE 802.3, 802.3u, 802.3ab
PoE Standards: IEEE 802.3af, IEEE 802.3at
Quick Installation Guide
INJ-IG60-24 (V1.2)
INJ-IG60-E24 (V1.2)
Industrial Grade Gigabit Ethernet PoE Injector
Specifications (cont.)
Power
24/48VDC (20VDC~57VDC) redundant dual input power
Reverse polarity protection: Yes
Overload protection: Yes
Connector: terminal block
PoE Power Output: Ultra High Power 60W/72W PoE output
IEEE 802.3at 30W PoE output
IEEE 802.3af 15.4W PoE output
Consumption: Max. 31.5W@24VDC (30W for PoE output)
Max. 61.8W@24VDC (60W for PoE output)
Mechanical
Water & Dust Proof: IP30 Protection
Dimensions: 106 mm (D) x 39 mm (W) x 142 mm (H)
Mounting: DIN-Rail, Wall Mount (kits included)
Weight: 425 g
Environmental
Operating Temperature: -10°C ~60°C (INJ-IG60-24)
-40°C~75°C (INJ-IG60-E24)
Storage Temperature: -40°C~85°C
Humidity: 5%~95% (Non-condensing)
Certifications
EMC: CE
EMI (Electromagnetic Interference): FCC, FCC Part 15 Subpart
B Class A, CE EN55022 Class A
Railway Traffic: EN50121-4
Immunity for Heavy Industrial Environment: EN61000-6-2
Emission for Heavy Industrial Environment: EN61000-6-4
EMS (Electromagnetic Susceptibility) Protection Level:
EN61000-4-2 (ESD) Level 3, Criteria B
EN61000-4-3 (RS) Level 3, Criteria A
EN61000-4-4 (Burst) Level 3, Criteria A
EN61000-4-5 (Surge) Level 3, Criteria B
EN61000-4-6 (CS) Level 3, Criteria A
EN61000-4-8 (PFMF, Magnetic Field) Field Length:
300A/m, Criteria A
Safety: UL60950-1 (Pending)
Shock: EN60068-2-27
Freefall: EN60068-2-32
Vibration: EN60068-2-6
MTBF (MIL-HDBK-217): 763,725 hours
[email protected]
V1.2
- 2 -
- 1 -
To download this QIG or a more complete user manual, please visit
http://www.ctcu.com/Industrial/
www.ctcu.com

Connectors
Figure 1. Front Panel
INJ-IG60-(E)24 has two standard shielded RJ-45 connectors for
Ethernet cable connections. The connector labeled GbE (Data
input) will connect to Ethernet switch, while the connector
labeled GbE+PoE (Data + PoE output) will connect to PoE PD
device such as IP Camera, Access Point, IP Phone, Digital Signage
or any other PoE power device. The PoE mode is selected via a 4-
pole DIP switch. Please see the next page for the settings of the
PoE operation modes.
RJ-45 Ethernet Port Pinouts
Figure 2. RJ-45 Ethernet Port Pinouts
RJ-45 Ethernet & PoE Pin Assignments
Pin
No.
RJ-45 Ethernet
PoE Output
100Base-TX
1000Base-T
2 Pair/
Alt A
2 Pair/
Alt B
4 Pair
1
RX+
TRD 0+
V+
V+
2
RX-
TRD 0-
V+
V+
3
TX+
TRD 1+
V-
V-
4
-
TRD 2+
V+
V+
5
-
TRD 2-
V+
V+
6
TX-
TRD 1-
V-
V-
7
-
TRD 3+
V-
V-
8
-
TRD 3-
V-
V-
NOTE: For 2 Pair (Alt A & Alt B)/4 Pair DIP switch settings, please refer to page 4.
Power & Alarm Relay
Figure 4. Terminal Block Figure 5. Alarm
Relay Circuit
A removable terminal block provides both power and alarm
(Normally Closed) connections. Power can be provided through
the dual inputs from separate sources. The alarm relay contact
can be wired into an alarm circuit which senses an alarm
condition when the contact is broken. The alarm relay is normally
closed when there is no alarm condition (both PWR1 and PWR2
have source power). If either or both PWR have no power input,
the alarm relay will "open". Please note that the alarm relay
contact can only support 1A current at 24VDC. Do not apply
voltage and current that exceed these specifications.
LED Indicators
LED
Color
Description
PWR1
PWR2
Green
Lit if power is connected and active at the
PWR1or PWR2 input terminal connection.
Off
PWR1 or PWR2 is not connected.
Fault
Amber
Lit if either one power input is connected.
Off
Both PWR1 and PWR2 have source power.
Alt A/PoE
Alt B/PoE
Green
Lit when a PD device is connected to the
GbE+PoE RJ-45 connector and the Injector
is feeding power in Alt A or B mode.
Blinking
One of the Injector faults (overload, short
circuit or over-temperature) occurs.
NOTE: If both Alt A and Alt B LED indicator are lit in Green, this indicates that the
Injector operates in 4 Pair high power application.
DIP Switch Function Descriptions
Figure 3. DIP Switch
DIP
No.
Status
Setting
Function Description
1
OFF *
Alt A
Feeding power on the 1&2, 3&6 wire pairs.
Also see DIP Switch 2.
ON
Alt B
Feeding power on the 4&5, 7&8 wire pairs.
Also see DIP Switch 2.
2
OFF *
STD
The injector provides PoE output 15.4W for
IEEE 802.3af or 30W for IEEE 802.3at. Also
see DIP Switch 1.
ON
High
The injector provides PoE output up to 36W
for IEEE 802.3at. Also see DIP Switch 1.
3
OFF *
2 Pair
Feeding power via data pair (Alt A) or spare
pair (Alt B). Also see DIP Switch 1 and 2.
ON
4 Pair
Feeding power via both data pair (Alt A) and
spare pair (Alt B). Also see DIP Switch 4.
4
OFF *
PD-A
This mode is compatible with the general
PD devices at either 2 pair mode (DIP No. 3
OFF) or 4 pair mode (DIP No. 3 ON). Also see
NOTE 2.
ON
PD-B
This mode is compatible with particular PD
devices at high-power 4 pair mode (DIP No.
3 ON) installation such as AXIS®Q60 series.
NOTE 1: By default, all DIP switches are set to OFF (marked with *).
NOTE 2: For 2 Pair mode, DIP Switch 4 must be set to OFF.
NOTE 3: After changing the DIP switch setting, you must restart the device to
activate the setting.
PoE Power & DIP Switch Settings
DIP
No.
Alt A
15.4W/30W
Alt B
15.4W/30W
Alt A
36W
Alt B
36W
4 Pair
PD-A
60W
4 Pair
PD-B
60W
4 Pair
PD-A
72W
4 Pair
PD-B
72W
1
OFF
ON
OFF
ON
OFF
OFF
OFF
OFF
2
OFF
OFF
ON
ON
OFF
OFF
ON
ON
3
OFF
OFF
OFF
OFF
ON
ON
ON
ON
4
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
Installation
The injector comes with both wall mount and DIN rail hardware
brackets. When installing the DIN rail bracket, be sure to correctly
align the orientation pin.
Figure 6. DIN Rail Figure 7. Wall Mounting
The injector with DIN Rail bracket has a steel spring in the
upper rail of the bracket. This spring is compressed for mounting
and un-mounting by applying downward force.
Figure 8. Mounting Figure 9. Un-mounting
Application
Figure 10. INJ-IG60-(E)24 Injector Application
- 3 -
Normally Closed
(NC)
Fault
- 5 -
www.ctcu.com
- 6 -
- 4 -
Non-PoE Ethernet Switches
Up to 330 feet or 100 meters
INJ-IG60-(E)24
PoE PD Device
(ex. AXIS®Q60 series
in 60W mode)
Data
Data +
15.4W/30W, 36W,
60W or 72W PoE