CTC Union MX102 Series User manual

MX102 Series Termination BoxMX102 Series Termination Box
12 Sensor Inputs12 Sensor Inputs
Product ManualProduct Manual

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• Introduction...................................................................3
• Product Description...........................................................3
• Product Dimensions & Diagram................................................4
• Mounting Instructions .........................................................5
• Conduit Entry .................................................................6
• Grounding ....................................................................7
• Installation of Sensor/Signal Input Cable.......................................8
• Post-Installation Testing..................................................... 11
• Warranty & Return Information .............................................. 13
T  C

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I
CTC Termination Box solutions allow for the monitoring of remotely mounted
vibration sensors, which would otherwise be restricted to human access due to
safety considerations.
MX102 Series Termination Box Overview: Four to 12 sensor inputs (four to 12
measurement channel outputs), fiberglass enclosure
The MX102 Termination Box is a common cable connection point for bringing
multiple sensor cables into a central location for routine data collection with
portable data collectors.
The MX102 Termination Box is used to convert the two-conductor input wiring
of up to 12 remotely installed accelerometers or piezo velocity sensors to a
dedicated BNC for each sensor. Wiring from each sensor is connected to the
outputs via quick-connect or screw terminal blocks. Each terminal block includes
inputs for positive, negative and shield. The shield drain wire is earth grounded
via a ground stud that is mounted to the side of the fiberglass enclosure.
Rated for NEMA 4X (IP66), the MX102 can withstand harsh environments
including temperatures ranging from -58°F to 180°F (-50°C to 82°C). The box is
also resistant to hose-directed fluid and corrosion. A snap latch is installed on
the door allowing the box to be sealed from the elements when not in use.

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P D
Measurement
Location Card
Quick
Connect
Option
Screw
Terminal
Option
Input Terminal Strip Options
BNC
Output
Connector
Figure 1. Dimensions
Figure 2. Diagram
Side View Rear View

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M I
MX102 Series Termination Boxes are supplied with mounting brackets attached.
Note: If you have purchased a termination box without cable entries provided,
you should add your own entry prior to mounting the termination box. CTC does
not recommend putting holes in the top of the enclosure due to access and
moisture concerns.
Mounting
Holes
0.33 in./8.38 mm
Figure 3. Termination Box Rear View

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C E
If you are running conduit to your enclosure, ensure the conduit cable entry is
located at the bottom of the enclosure when mounted.
Note: To ensure moisture will not flow into the enclosure, a hole should be drilled
at the lowest point in the conduit to provide drainage for any moisture.
Correct
Figure 4. Conduit Entry for Termination Box
Incorrect
Drill Drain
Hole Here

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G
Ensure the shield ground wire on the MX102 Series Termination Boxes is grounded
to earth ground.
A. Mounting to Earth Ground
When mounting MX102 Series Termination Boxes to earth ground (such as an
I-Beam), mount the shield ground wire using a mounting bolt through one of the
mounting brackets on the enclosure.
Figure 5. Proper Shield Grounding Technique

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B. Mounting to Non-Grounded Structure
When mounting the termination box to a non-grounded structure, ensure the
shield ground wire or customer-supplied ground wire is tied to a source of earth
ground.
Figure 6. Ground Wire Placement
S I
Installation of Sensors/Signal Input Cable
1. Feed blunt-cut end through the cable entry at the bottom of the enclosure.
Note: It is recommended that cables are marked on both ends.
For cord grip cable entry, take off the cord grip cover with bushing and run cable
into enclosure, hand-tighten cord grip cover to base to prevent damage of cord
grip.

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1. Strip outer jacket of cable back 1¼ in. and remove all of the shielding.
2. Separate the internal wires from the shield and twist the shield.
3. Strip red and black insulation back ¼ in.
Figure 8. Bottom View
Figure 7. Front View
Figure 9. Stripped Wire
(-) Common
Shield/Drain Wire
(+) Signal/Power
4. Locate the appropriate plug, identified by channel number, remove the plug and
install the wires using a small flathead screwdriver. Push plug back into location.
Orientation is as follows:
a. Red insulated conductor wire is connected to (+).
b. Black insulated conductor wire is connected to (-).
c. Shield drain wire is connected to ground (GND).
d. Depress selected position button to open terminal for respective wire (may
require a mini athead screwdriver).

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5. Insert plug into the appropriate PC board connector and double check to ensure
that the cable is going to the correct channel.
6. Mark the Measurement Location Card located on the inside front cover with a
description of each measurement location.
Figure 10. Field Wiring for Two-Conductor Sensor Inputs
SENSOR 6
+
-
GND
+
-
GND
+
-
GND
+
-
GND
+
-
GND
+
-
GND
+
-
GND
+
-
GND
+
-
GND
+
-
GND
+
-
GND
+
-
GND
SENSOR 5SENSOR 4SENSOR 3SENSOR 2SENSOR 1
SENSOR 12SENSOR 11SENSOR 10SENSOR 9SENSOR 8SENSOR 7
Sensor Inputs
Red = Positive
Black = Common
Grey = Shield (Ground)
Inputs

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PI T
The TM1018 Accelerometer Verification Meter can be used to verify cable
conductivity, sensor location and proper wiring connections. The Verification
Meter will indicate if the sensor, cable and/or junction box is in working condition.
It will also confirm bias voltage of the accelerometer, which will inform you of the
operation of the internal accelerometer amplifier.
Testing Method:
1. Utilizing two personnel, Person A will be located at the termination box, while
Person B will be located at the measurement location.
2. Once positioned, Person A will connect the TM1018 to the data collector
output to the termination box and turn the Channel Selector to the channel
that corresponds to the referenced measurement. Person A should observe a
“NORMAL” LED reading.
3. Person B disconnects the cable from the accelerometer, and the TM1018 should
respond with an “OPEN” LED. Reconnect the cable to the accelerometer, and
the TM1018 should respond with a “NORMAL” LED.
4. Repeat for each measurement location to verify that accelerometer location is
properly identified at the termination box.
Figure 11. TM1018 Accelerometer Verication Meter

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The following LED Readout indicates the circuit integrity:
1. Green LED: Normal. Indicates proper connection and an output bias will be given,
indicating the health of the sensor (4 – 16 V indicates a healthy accelerometer).
2. Yellow LED: Open Circuit. Indicates one of the following:
a. Cable connector is not connected to accelerometer.
b. Cable is open circuit (broken or not connected at one end).
c. Accelerometer is not functioning correctly.
3. Red LED: Short Circuit. Indicates one of the following:
a. Water or contamination in the connector.
b. Reverse wiring ((+) and (-) leads are reversed).
c. Wires in termination box or cable connector (+) & (-) are touching.

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W  R
Warranty
All CTC products are backed by our unconditional lifetime warranty. If any CTC
product should ever fail, we will repair or replace it at no charge.
Refund
All stock products can be returned for a 25% restocking fee if returned in new
condition within 90 days of shipment. Stock products qualify for free cancellation
if your order is cancelled within 24 hours of purchase. Built-to-order products
qualify for a 50% refund if returned in new condition within 90 days of shipment.
Custom products are quoted and built specifically to the requirements of the
customer, which may include completely custom product designs or private
labeled versions of standard products for OEM customers. Custom products
ordered are non-cancellable, non-returnable and non-refundable.
MM102-12/Rev B