CUDA 1.043-451.0 User manual

WARNING:
This product can expose you to chemicals which are known to the
State of California to cause cancer and birth defects or other
reproductive harm.
For more information about this regulation: www.P65Warnings.ca.gov 8.941-287.0-AE 01/05/18
2216 Series
Operator’s Manual Automatic Parts Washer
Compact Top Load
ATTENTION
USEONL
YCUDAAPPROVED
DETERGENTSTOEXTEND
LABORWARRANTYTO1-YEAR!
MIXDETERGENTS 1 LB (1/2 KG) PER
5-GALLONS(15 LITERS) OF WATER
ForCUDAApproved Detergents visit
http://www.cudausa.comor
call888-319-0882
9.807-513.0
90-DAYLABORWARRANTY
EXTENDSTO1-YEAR
WITHEXCLUSIVE USE OF
CUDADETERGENTS
LIMITED
MODELS: 1.043-451.0
1.043-452.0
1.043-453.0
1.043-454.0
1.043-455.0
1.043-456.0
1.043-457.0
1.043-528.0
1.043-529.0
1.043-530.0
1.043-531.0
1.043-532.0
1.043-534.0
1.043-539.0
For the Cuda Dealer nearest
you, consult our web page at
www.CudaUSA.com

2Cuda 2216 Operator’s Manual 8.941-287.0 -AE
Machine Data Label

3
Table of Contents
Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
Introduction & Safety Information . . . . . . . . . . . . . . .5
Owner/User Responsibility:. . . . . . . . . . . . . . . . . . . .5
General Safety Information. . . . . . . . . . . . . . . . . . . .6
Operations
Component Identification - Front. . . . . . . . . . . . . . . .8
Component Identification - Rear . . . . . . . . . . . . . . . .9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . .10
Main Operating Components . . . . . . . . . . . . . . . . .11
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Heater Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Lid Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . . .12
Water Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Low Water Shut-off System . . . . . . . . . . . . . . . . . .13
Air Flow Valve (Optional) . . . . . . . . . . . . . . . . . . . .14
Power Brush (Optional). . . . . . . . . . . . . . . . . . . . . .14
Using the Power Brush . . . . . . . . . . . . . . . . . . . . . .14
Adjusting the Flow of Cleaning Solution . . . . . . . . .15
Detergents And Additives . . . . . . . . . . . . . . . . . . . .16
Preparing The Machine For Use. . . . . . . . . . . . . . .16
Washing Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Shutting Down The Machine. . . . . . . . . . . . . . . . . .17
Maintenance
Maintaining The Machine . . . . . . . . . . . . . . . . . . . .18
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .18
Weekly Maintenance. . . . . . . . . . . . . . . . . . . . . . . .18
Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . .18
Cleaning and Aligning the Spray Nozzles. . . . . . . .18
Cleaning out the Sump . . . . . . . . . . . . . . . . . . . . . .18
Using the Oil Skimmer System . . . . . . . . . . . . . . . .19
Repairing The Machine. . . . . . . . . . . . . . . . . . . . . .20
Single Phase Heating Element. . . . . . . . . . . . . . . .20
Three Phase Heating Element . . . . . . . . . . . . . . . .20
Single Phase Thermostat:. . . . . . . . . . . . . . . . . . . .20
Three Phase Thermostat . . . . . . . . . . . . . . . . . . . .21
Turntable Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Replacement Procedure. . . . . . . . . . . . . . . . . . . . .21
Pump Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Timers and Switches on the Control Panel. . . . . . .23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Troubleshooting the Electrical System . . . . . . . . . .24
Testing Individual Components. . . . . . . . . . . . . . . .26
Wash Cycle and Heater Timers . . . . . . . . . . . . . . .26
Lid Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . . .26
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Start Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Parts
Cuda 2216 Front. . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cuda 2216 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Auto Fill, Detail Brush & Power Brush . . . . . . . . . 40
120 V Control Panel . . . . . . . . . . . . . . . . . . . . . . . 42
208V, 230V, 460V, 575V, Control Panel. . . . . . . . 43
120V Electrical Panel . . . . . . . . . . . . . . . . . . . . . . 44
208V, 1 PH Electrical Panel . . . . . . . . . . . . . . . . . 46
230V, 1 PH Electrical Panel . . . . . . . . . . . . . . . . . 48
208V, 230V, 460V, 575V 3 PH Electrical Panel . . 50
Oil Skimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

4
How To Use This Manual
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
• Parts List
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial numbers will be found on a decal
attached to the machine.
SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive main-
tenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Maintaining The Machine
• Daily Maintenance
• Using the Oil Skimmer System
• Single Phase Heating Element
• Three Phase Heating Element
• Single Phase Thermostat
• Three Phase Thermostat
• Turntable Motor
• Replacement Procedure
• Pump Seal
• Timers and Switches on the Control Panel
• Troubleshooting the Electrical System
• Testing Individual Components
• Wash Cycle and Heater Timers
•Thermostat
• Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•QTY – column lists the quantity of the part used
in that area of the machine.
•DESCRIPTION – column is a brief description
of the part.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower right corner of the front cover.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

5
Safety
Introduction & Safety Information
This manual is intended as a guide for safely installing,
operatingandmaintainingyour automaticparts washer.
We reserve the right to make changes at any time
without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and
warnings before using this machine. Warning informa-
tion should be emphasized and understood. If the
operator is not fluent in English, the manufacturer’s
instructions and warnings shall be read to and
discussed with the operator in the operator’s native
language by the purchaser/owner, making sure that the
operator comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
Save these Instructions
This manual should be considered a permanent part of
the machine and should remain with it if machine is
resold.
When ordering parts, please specify model and serial
number. Use only identical replacement parts.
This machine is to be used only by trained
operators.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

6
Safety
General Safety Information
WARNING: To reduce the risk of
injury, read operating instruc-
tions carefully before using.
AVERTISSEMENT: Pour réduire
le risque de blessures, lire
attentivement les instructions
de fonctionnement avant
l'utilisation.
1.Read the owner’s manual thor-
oughly. Failure to follow instruc-
tions could cause a malfunction of the parts washer
and result in death, serious bodily injury and/or
property damage.
WARNING: This is a heated
parts cleaner. Use only
nonflammable, noncombus-
tible, water-based cleaning
compounds in this machine. Do
not fill or contaminate with any
flammable or combustible
material such as gasoline,
alcohol, mineral spirits, etc.
Drain parts to be cleaned of any
combustible or flammable
material before placing inside cabinet. Failure to
observe this warning will create an extremely
hazardous condition.
AVERTISSEMENT: Ceci est un nettoyant pour les
pièces chauffées. Utiliser uniquement des produits
de nettoyage à base d'eau, ininflammable et non
combustible dans cette. Ne pas remplir ou
contaminer avec une substance inflammable ou
combustible comme de l'essence, de l'alcool, de
l'essence minérale, etc. Drainer les pièces à
nettoyer de toute substance combustible ou
inflammable avant de les placer à l'intérieur de
l'armoire.Le non-respect de cet avertissement
créera une condition extrêmement dangereuse.
DANGER: Keep water away
from electric wiring or fatal
electric shock may result.
DANGER: Garder le jet d'eau à
l'écart de tout câblage électrique
ou des chocs électriques mortels
pourraient survenir.
2.All installations must comply
with local codes. Contact your
electrician, plumber, utility company or the selling
dealer for specific details.
Install the machine in compliance with the National
Electric Code. Connect to a properly sized lockable
disconnect and ground machine using the
grounding stud inside the main electrical panel.
3. Do not locate this machine in the vicinity of any
flammable vapor, liquids or solids.
4. To protect the operator from electrical shock, the
machine must be electrically grounded. It is the
responsibility of the owner to connect this machine
to a grounded receptacle of proper voltage and
amperage ratings. Do not touch machine with wet
hands or while standing in water. Always discon-
nect the power before servicing.
5. Do not touch machine with wet hands or while
standing in water. Always disconnect the power
before servicing.
6. Never make adjustments on machine while it is in
operation except those prescribed in this manual.
WARNING:Useextremecaution
when opening the door of this
parts washer. Hot water/
detergent vapors will be
emitted. Stand Back! Hot
cleaning solution could cause
serious injury.
AVERTISSEMENT: Faire preuve
d'extrême prudence au moment
d'ouvrir le volet de cette partie de
la laveuse. De l'eau chaude/des
vapeurs de détergent seront émises. Se tenir à l'écart!
Une solution de nettoyage chaude haute pression
pourrait causer des blessures graves.
7. Before servicing the machine, refer to all safety
data sheets (SDS’s) on the material identified in
the waste stream. You must comply with all
warnings and wear all protective clothing stated on
the SDS.
WARNING: Slips and falls from wet surfaces could
cause serious injury.
AVERTISSEMENT: Les chutes et les trébuchements
causés par des surfaces humides pourraient causer
des blessures graves.
8. Use caution when lifting items in and out of parts
basket to prevent back injuries.
WARNING
READ OPERATOR’S
MANUAL THOROUGHLY
PRIOR TO USE.
OPERATIONS
SAFETY
MAINTENANCE
WARNING
RISK OF EXPLOSION:
AVOID FLAMMABLE
LIQUIDS.
DANGER
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING.
WARNING
EXTREMELY HOT:
USE CAUTION WHEN
OPENING LID
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

7
Safety
9. When the machine is working, do not cover or
place in a closed space where ventilation is insuffi-
cient. Avoid installing machines in small confined
areas.
10. In cold climates, this parts washer will freeze if not
in operation and must be located in a heated enclo-
sure.
11. Maintain an unobstructed work area around the
machine and keep the floor free of water, oil,
grease or other foreign substances.
12. Always ensure that your parts washer is clean.
Pump and heating elements could be damaged by
continued build-up of sludge.
13. Check water level daily. Never allow water level to
drop below pump inlet screen or heating elements.
14. Before discarding the spent washing solution,
check with your local EPA or sewer district for
disposal regulations.
15. Do not operate the machine with the lid or door
open and do not override the safety switch.
16. After the machine stops, wait 10 seconds before
opening the lid or door.
This automatic parts washer is designed to operate
safely and efficiently. Before you begin to install and
use the machine, please familiarize yourself with the
major components.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

8
Operations
Component Identification - Front
OPERATING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
ATTENTION
USE ONLYCUDA APPROVED
DETERGENTSTOEXTEND
LABORWARRANTYTO 1-YEAR!
MIXDETERGENTS 1 LB (1/2 KG) PER
5-GALLONS(15 LITERS) OF WATER
ForCUDAApproved Detergentsvisit
http://www.cudausa.comor
call888-319-0882
9.807-513.0
90-DAYLABORWARRANTY
EXTENDSTO1-YEAR
WITHEXCLUSIVEUSE OF
CUDADETERGENTS
LIMITED
Side Spray
Arm Assembly
Turntable
Assembly
Detail Brush
(Optional)
Tank Drain
Debris Screen
Power Brush
(Optional)
Pump
Flow
Regulator
Chain
Guard
Top Spray
Arm
Assembly
Control
Panel
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

9
Operations
Component Identification - Rear
Exhaust Vent
Pump
Heating
Element
Assembly
Fresh
Water Inlet
Lid
Strut
Control Panel
Conduit
Autofill Valve
(optonal)
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

10
Operations
Installation
Before You Begin
To prepare to install the machine, choose an unob-
structed, level site that allows convenient access for
operators and maintenance personnel. Sources for
water and electrical power should be located near the
installation site. If your machine is equipped with the
optional power brush and hand detail brush you must
also run a compressed air line to the installation site.
If you have any questions regarding the installation,
please contact your dealer
Step 1: Make Electrical Connections
NOTE: The machine can only operate on the type of
electrical power indicated on the machine
identification tag. Read and understand the machine
identification tag to determine the electrical power
requirements before installing the machine.
All machines require a suitable user-supplied power
cord and a fused disconnect.
WARNING: Electrical shock could cause serious
injury or death. For 230V and 460V machines, all
electrical installation tasks must be performed by a
licensed, professional electrician to ensure safe
and proper operation. The installation must comply
with the National Electric Code and all applicable
state and local codes.
Step 2: Connect A Compressed-air Line
And Accessories
This step is required for machines equipped with the
optional power brush and hand detail brush.
If your machine does not have these options, skip the
following procedure.
NOTE: To ensure proper operation and to minimize
the possibility of premature component failure, make
sure the compressed air is supplied at 75 to 90 psi.
We also recommends an in-line moisture trap and an
in-line lubricator on the main air supply line. Refer to
the documentation provided with the power brush for
more information.
1. Remove the power brush from the box, install the
wire brush in the chuck, and connect the air hose.
2. Familiarize yourself with the three-way air flow
select valve, then install a fitting to accommodate a
connection to your compressed-air supply.
3. Connect the shop compressed-air line to the
machine.
4. Connect the hose from the power brush to the air
flow select valve.
5. Hang the power brush on the bracket mounted
along the right side of the machine.
Step 3: Connect A Water Line
A dedicated water line simplifies the filling process and
allows you to maintain the appropriate water level much
more easily. If you do not wish to connect the
machine to a dedicated water line, skip this step.
The APW is equipped with a water supply inlet valve
through which you can connect the machine to a
dedicated water line.The valve is located at the left rear
corner of the machine.
If you wish to connect the machine to a dedicated water
line, keep in mind that the machine is designed for
portability and some maintenance tasks require that
you move the machine. DO NOT make a permanent
connection from your shop water supply to the
machine.
To connect the machine to your shop water supply,
install a 1/2"NPT (male) by 5/8" (female) connection to
the water supply inlet valve, then connect to a nearby
water spigot using a suitable burst-proof hose.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE
Power Brush
Connection
Flow
Regulator
To Detail Brush
Pump (Factory
Installed)

11
Operations
Step 4: Fill The Machine With Water And
Add Detergent
1. Fill the sump with water until the water indicator
light on the control panel turns off. The sump
capacity is 30 gallons.
NOTE: Monitor the water level carefully.
2. 120V Machines: Flip the heater switch to the ON
position. The sump water will reach operating
temperature (160 – 180 °F) in approximately 2-3
hours.
230V and 460V Machines: Turn the heater timer
to the 2 Hour position. The sump water will reach
operating temperature (160 – 180 °F) in approxi-
mately two hours.
3. While the sump water is heating, add the appro-
priate quantity of factory approved detergent to the
wash chamber. We recommend mixing the
detergent with warm water in a separate bucket/
container and then pouring the dissolved detergent
into the sump.
NOTE: Factory approved detergent is the only
detergent approved for use with this automatic parts
washer. It is specially formulated with rust inhibitors
and anti-foaming agents to optimize performance and
minimize maintenance. The use of any other
detergent during the warranty period will void the
warranty. In addition, using factory detergents will
extend your 90 day labor warranty to 1 year.
4. Close the lid.
5. Turn the wash cycle timer to 2 hours for the first
time, and allow the machine to complete the cycle
to dissolve the detergent into the water.
When the machine stops, and after the wash water
reaches operating temperature, it is ready for use.
Refer to Operation for complete operating instructions.
Main Operating Components
Familiarize yourself with the main operating compo-
nents before operating the machine.
Control Panel
The control panel is located on the front center of the
lid. It contains the heater, wash cycle skimmer and
turntable controls.
Heater Control
Single Phase Machines: The heater control is a
simple illuminated rocker switch. It controls the heating
element in the sump chamber. The heater control illu-
minates when the heating system is on. The heating
system is thermostatically set at the factory to reach a
high temperature of 180 °F. The temperature is adjust-
able using the thermostat (See Thermostat Section).
NOTE: 120V machines contain an internal power
relay that automatically disconnects power to the
heater when the pump turns on; the heater and pump
cannot run simultaneously. After long wash cycles it
may be necessary to let the machine sit idle for a
period of time to allow the wash solution to reheat to
operating temperature.
The illuminated heater control is also a low-water indi-
cator; if the wash solution is low, the heater control will
not light up and the heating system will not operate.
Three Phase Machines: The heater control is a 12-
hour timer switch. It controls the heating element in the
sump chamber. The heating system is thermostatically
set at the factory to reach a high temperature of 180°f.
The temperature is adjustable using the thermostat
(See Thermostat).
Wash Cycle Control
The wash cycle control is a 15 minute (120V - no hold)
or 60-minute (220V -with hold) timer switch with a hold
feature. When set between 1 and 60 minutes, the timer
automatically shuts off the pump and turntable when
the wash cycle is complete. When set to Hold (220V
Only), the pump and turntable run continuously until
manually shut off.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE
Turntable
Switch
Oil
Skimmer
Wash Cycle
Control
Low Water
Indicator
Control Panel
Heater
Control

12
Operations
Turntable Switch
The turntable switch is a simple rocker switch that
enables you to disconnect power tothe turntable motor.
Set to ON, the turntable rotates during the wash cycle.
Set to OFF, the turntable does not rotate during the
wash cycle. The switch is useful for washing large parts
that would otherwise impede turntable rotation.
Low Water Indicator
The low water indicator light illuminates if the wash
solution in the sump is low.
Thermostat
The thermostat is located inside the heating element
andthermostatenclosure.Thethermostatisfactory-set
to heat the wash solution to a maximum temperature of
180°f.
Adjusting the Thermostat
To adjust the thermostat, rotate the adjustment screw
or knob clockwise to increase the temperature, or
counter-clockwise to decrease the temperature.
Lid Safety Switch
The lid safety switch is located on the front edge of the
cleaning chamber. It ensures that the water pump and
turntable motor do not operate if the lid is open or unse-
cured. The safety switch is adjustable.
Adjusting the Safety Switch
To adjust the safety switch, loosen the two screws to
the left of the lid latch, move the lid latch strike plate up
or down, then tighten the screws. When properly
adjusted, you should hear aslight “click" as the lid latch
closes and compresses the lid seal and the lid closure
safety switch. There is also a mercury switch in the
control panel that stops the machine from running in
case the lid switch is accidentally pushed.
Debris Screen
The debris screen is located just below the wash
chamber, and is accessible from the front of the
machine. The debris screen continuously filters debris
particles from the cleaning solution to ensure blockage-
free spray nozzle operation, and also provides a
safeguardagainst small parts that mightaccidentallybe
washed through from the cleaning chamber.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE
Debris
Screen
Standard Screen: 10 Mesh
Optional Screen: 60 Mesh
Single Phase
Increase
Temperature
Decrease
Temperatures
Adjustment
Screw
Increase
Temperature
Decrease
Temperatures
Three Phase
Lid Safety
Switch
Debris
Screen
Standard Screen: 10 Mesh
Optional Screen: 60 Mesh

13
Operations
The frequency at which you must clean the debris
screen depends on machine usage. In general, you
should clean the screen before operating the machine
each day.
NOTE: Never operate the machine without the debris
screen in place and never remove the screen while
the machine is operating.
The screen is specially sized to filter particles that could
clog the spray nozzles or damage the water pump.
Operating the machine without the debris screen in
place could cause spray nozzle clogging or water pump
failure.
Water Level
Under typical operating conditions the machine loses 3
to 5 gallons of water per day to evaporation. It is
important that you monitor and maintain the water level
daily to minimize the risk of burning out the heating
element or ruining the pump.
NOTE: Add detergent each time you add water. Add
detergent after you clean the sump chamber each
month, and more frequently if your cleaning cycle
maintenance period is more frequent, and if you
notice specific low-detergent indicators (See
Detergents and Additives).
Low Water Shut-off System
The low water shut-off system shuts down the machine
if the wash solution in the sump chamber drops below
a safe level. The system uses two reed switches and a
float rod mounted on the right outer wall of the sump
chamber to control the water level. If the wash solution
drops below the lower reed switch, the low water
indicator light on the control panel turns on and the
system disconnects power to the heating element, the
pump, and the turntable motor. To reset the system,
add water to the sump until the low water indicator light
turns off.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE
WATER LEVEL OK:
Both Switches OPEN, Automatic
Water Fill Valve (if installed)
CLOSED, Heating Element ON.
LOW WATER LEVEL
Top Switch CLOSED, Bottom Switch
CLOSED, Automatic Water Fill Valve (if
installed) OPEN, Heating Element O.
SUMP FILLING:
Top Switch CLOSED, Bottom Switch
OPEN, Automatic Water Fill Valve (if
installed) OPEN, Heating Element OFF.
Automatic Water Fill Diagram:
Magnet Aligned
w/Lower Switch
Magnet Aligned
w/Upper Switch

14
Operations
Air Flow Valve (Optional)
The air flow valve is located on the right rear corner of
the machine. It is a three-way ball valve that controls
the flow of compressed air to the power brush and the
hand detail brush.
Power Brush (Optional)
The power brush is located on the right front corner of
the machine.
Refer to Connect a Compressed-Air Line and
Accessories detailed installation information.
NOTE: The power brush is a standard component on
the Deluxe Edition. It is available as an option on the
base model. For ordering information, contact your
dealer.
Using the Power Brush
WARNING: Particles dislodged by the power brush
could cause serious injury to your eyes. Always
wear approved eye protection when using the
power brush.
With stiff stainless steel bristles turning at 1800 RPM,
the power brush easily removes carbon deposits, old
gasket material, or other tightly-adhered materials from
parts before washing.
To turn on the power brush, position the air flow select
valve appropriately, then push the power brush lever
lock forward with your thumb and squeeze the throttle
lever to control the speed of the brush.
Position #1
for Power
Brush
P
osition #2
for Detail
Brush
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

15
Operations
Detail Brush and Flow Regulator
(Optional)
The detail brush is located on the front inside wall of the
wash chamber. The flow regulator is located on the
right rear corner of the machine. The detail brush uses
a continuous flow of hot cleaning solution through its
nylon bristles to help you clean delicate or lightly soiled
parts. The flow regulator controls the flow of cleaning
solution through the detail brush.
WARNING: Hot, high-pressured cleaning solution
could cause serious injury. Always wear rubber
gloves and approved eye protection when handling
hot cleaning solution.
Adjusting the Flow of Cleaning Solution
The flow of cleaning solution through the detail brush is
pre-set at the factory. If you need to adjust the flow, pull
out the flow regulator knob, then rotate it clockwise to
decrease the flow or counterclockwise to increase the
flow. After adjusting, push the knob back in to lock it.
NOTE: The detail brush is a standard component on
the Deluxe Edition. It is available as an option on the
base model. For ordering information, contact your
dealer.
Automatic Oil Skimmer System (Standard)
The automatic oil skimmer system consists of a
skimmer assembly that includes an electric motor that
rotates a disk in the sump water. The oil adheres to the
disk and is wiped off by wiper blades and deposited in a
container. The gear motor is controlled by a rocker
switch on the control panel. See information in
Maintenance Section for detailed operati
Cuda 2216 Operator’s Manual 8.941-287.0 -AE
Oil
Skimmer
Assembly
Oil
Container
Flow
Regulator
Detail
Brush

16
Operations
Detergents And Additives
Detergents
Manufacturer's detergents are the only detergents
approved for use with ourAutomatic Parts washers.
They are specially formulated with rust inhibitors and
anti-foaming agents to optimize performance and
minimize maintenance. The use of any other detergent
during the warranty period will void the warranty.
To monitor the relative concentration of the detergent in
the wash solution, periodically examine the wash
solution in the sump chamber for the following indica-
tors:
•Rust inside the machine: not enough
detergent
•Excessive foaming: not enough detergent
•Thick, white residue on parts after washing:
too much detergent
To maintain proper detergent concentration under
typical operating conditions, add detergent each month
after cleaning the sump chamber. Follow recom-
mended detergent quantities. Use pH kit to determine
the proper amount of detergent to use. If you need help
interpreting test results, contact customer service.
Rust Inhibitor Additive
Factory detergents protect the entire inside of your
machine against the degenerative effects of water
evaporation. A rust inhibitor additive actually evapo-
rates with the water and continously coats and protects
metal surfaces, even while your machine is sitting idle.
For more information, contact your dealer or call
customer service.
Preparing The Machine For Use
Before you begin to wash parts, it is important that you
properly prepare the machine. Before you begin to use
the machine each day:
• check the water level and add water to the
sump tank if necessary;
• heat the water to operating temperature
• verify that none of the spray nozzles are
clogged; and
clean the debris screen.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

17
Operations
Washing Parts
The following procedure assumes that the heater is on
and the sump water is at operating temperature.
To wash parts, perform the following procedure.
WARNING: Hot, high-pressured cleaning solution
could cause serious injury. Always wear rubber
gloves and approved eye protection when loading
and unloading the machine.
1. Load large, heavy parts directly onto the turntable.
Load small, light parts in the small parts basket, if
available. Make sure none of the parts extend
beyond the edge of the turntable and make sure
large, light parts (valve covers, for example) are
secured to the turntable.
NOTE: For optimum cleaning performance, provide a
slight clearance between parts to allow adequateflow
of cleaning solution around and between them.
2. Close and latch the lid.
NOTE: If you are washing large parts that might
impede turntable rotation, flip the turntable switch
OFF.
3. Set the wash cycle timer to between 1 and 60
minutes for a timed wash cycle, or set it to Hold for
a continuous wash.
4. When the machine automatically stops (or after
you manually stop the wash cycle), lift the lid and
wait a few moments to allow the parts to cool and
dry before removing them. Most parts flash-dry in
seconds.
Shutting Down The Machine
To shut down the machine at the end of the day:
• set the wash cycle control to OFF;
•120V machines: set the heater control to ON to
enable automatic turn-on the following day;
230V and 460V machines: set the heater
control to OFF to prevent unattended heater
operation;
• shut off the water at the supply spigot (if a
dedicated water supply is installed); and
• shut off the compressed air at the supply line
(if installed).
WARNING: For 230V and 460V machines, if the
heater is left on unattended the water could
evaporate and the oil and grease in the wash
chamber could catch fire.
• For periods of extended shut-down (weekends
and holidays, for example), disconnect power to
the machine.
• If your machine is equipped with an optional
programmable heater timer, periodically verify
the settings to prevent inadvertent unattended
operation.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE

18
Maintenance
Maintaining The Machine
To ensure optimum performance and trouble-free oper-
ation, observe the following maintenance schedule
consistently.
Daily Maintenance
• Check the water level; add water if necessary.
• Clean the debris screen.
Weekly Maintenance
•Detergent Concentration Level: Check
detergent level weekly to maintain concentra-
tion level which decreases when water is
added. The pH level of this detergent must be in
accordance with the detergent manufacturer's
recommendation.
• Remove oil and grease from the wash solution
by using the oil skimmer.
• For oily or extremely soiled parts, it is recom-
mended the oil skimmer be operated on a more
frequent basis.
• Examine spray nozzles; clean and align if
necessary (See Cleaning and Aligning the
Spray Nozzles).
• Wipe down the exterior of the machine using
spray degreaser and a soft, damp cloth. TO
PREVENT ELECTRICAL COMPONENT
FAILURE, DO NOT SPRAY THE MACHINE
WITH WATER.
NOTE: Degreaser spray and a damp cloth will
usually remove all dirt and grime from the machine.
For particularly stubborn soap deposits, use a soft
cloth dampened with warm solution from the wash
chamber.
Monthly Maintenance
• Drain and clean out the sump chamber (See
Cleaning out the Sump).
Cleaning and Aligning the Spray Nozzles
To ensure optimum cleaning performance, it is
important that you examine the spray nozzles periodi-
cally and clean and align them if necessary.
To clean a plugged nozzle, remove it from the spray
pipe and use a small wire brush to free the nozzle of
any obstructions. When you replace the nozzle on the
spray pipe, make sure you align it according to the
figure to maintain a proper spray pattern.
NOTE: The spray nozzles are sized and positioned
to optimize the distribution of cleaning solution in the
wash chamber. If you remove the nozzles make sure
you replace them in the correct position on the
appropriate pipe. Spray nozzle specifications are
stamped on the face of each nozzle, as shown.
Cleaning out the Sump
1. Remove the turntable and the debris screen. To
remove the turntable:
a. Remove the turntable chain guard using a
5/16" wrench or socket
b. Disengage the chain from around the perimeter
of the turntable.
NOTE: When you disengage the chain from the
turntable, be sure to maintain some chain tension to
ensure that the chain does not disengage from the
drive pulley.
c. Pull up evenly on the turntable to remove it from
the center pin.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE
Align The Notch In
Each Spray Nozzle
With The Center Of
The Turntable
TOP & BOTTOM
NOZZLES
Turntable
SIDE NOZZLES
Rotate Each Nozzle
Approximately 3°
From The Center Line
Of The Pipe
3°
C
L
Turntable
Chain Guard

19
Maintenance
2. Drain the wash solution from the sump chamber.
To drain the solution either use the sump drain or a
small submersible pump.
3. Remove sand and other debris from the bottom of
the sump chamber. To remove the debris either
flush it out through the sump drain, or vacuum it out
using a wet/dry Vac. Dispose of the debris in accor-
dance with applicable local, state, and federal
regulations.
NOTE: Take special care to ensure that the heating
element and the low-water float are free of debris. A
build up of debris around the heating element will
decrease heating performance and may cause the
element to overheat and fail. A build up of debris
around the float may cause the low water shut-off
system to malfunction.
4. Refill the sump with fresh clean water.
5. Replace the debris screen and turntable. To
connect the drive chain to the turntable.
6. Heat the wash water to operating temperature,
then add detergent according to directions on
label.
7. Run the machine through a 30-minute wash cycle.
Using the Oil Skimmer System
The oil skimmer system is most effective if used when
the cleaning solution in the sump is cool.The frequency
at which you must remove the oil from the wash
solution will depend on machine usage. Under typical
operating conditions you may need to remove the oil
every day. If the oil skimmer runs longer than 10-15
minutes, the detergent and vapor rust inhibitor content
in the sump should be checked. The detergent and
inhibitor can be removed with extensive use of the
skimmer, so be certain to check chemical levels after
running the skimmer to determine if you require a
higher frequency chemical maintenance cycle than
weekly.
IMPORTANT: The skimmer motor is equipped with a
thermal overload switch which protects the skimmer
from overheating. If you attempt to use the oil skimmer
system when the wash solution is hot, the thermal
overload will probably trip and the motor will shut off
until it cools. Under normal skimming conditions (when
the wash solution is cool) the thermal overload should
not trip.
To remove oil from the cleaning solution, perform the
following procedure:
1. Allow the machine to sit idle for at least 30 minutes
to allow the oil to float to the surface of the wash
solution.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE
Rotate
Clo
ckwise
Rotate Turntable Clockwise Until Chain Reaches
Completely Around
Drive
Chain
Bottom
Spray Arm
Side Spray
Arm
Top Spray
Arm
Description Part Number
F50 - 6.0 (Top) 500.265
F50 - 4.0 (Side) 500.001
F90 - 4.0 (Bottom) 500.127

20
Maintenance
2. Ensure that the oil collection container is in place,
then turn the skimmer switch to the “ON" position.
3. Allow the oil skimmer to operate until it is no longer
extracting oil from the cleaning solution.
Tip: While extracting oil from the cleaning solution,
oil will flow off the wiper blades in a fine continuous
stream. Water will flow off the blades in droplets.
Once droplets begin to flow off the wiper blades,
stop the skimmer motor.
4. Dispose of the oil in the collection container in
accordance with local and state regulations, then
replace the container.
Repairing The Machine
The following procedures outline the steps necessary
to replace specific items on the machine that could
wear out or otherwise fail.
Single Phase Heating Element
1. Disconnect power to the machine.
2. Remove the cover from the heating element and
thermostat enclosure (Two 5/16" Screws).
3. Detach the power leads from the heating element.
4. Use an ohm meter to measure the resistance of
the heating element. The resistance should be
approximately 10 Ohm; if not, replace the heating
element (See Heating Element).
Three Phase Heating Element
A three phase heating element is a complex compo-
nent. Please contact your dealer for testing instruc-
tions.
Single Phase Thermostat:
1. Disconnect power to the machine.
2. Remove the cover from the heating element and
thermostat enclosure (Two 5/16" Screws).
3. Detach the power leads from the thermostat.
4. Using a large flat-head screwdriver, pry the ther-
mostat out of the mounting bracket, then remove it
from the machine.
5. Set the thermostat to 120 °F, warm it to just above
120°F, then test for continuity.
If there is continuity the thermostat is no longer
functional; replace the thermostat.
6. Allow the thermostat to cool to room temperature,
then test for continuity.
If there is not continuity the thermostat is no longer
functional; replace the thermostat.
Cuda 2216 Operator’s Manual 8.941-287.0 -AE
Oil Skimmer
Assembly
Oil Container
P
ower
Leads
Heating
Element
Power
Leads
Thermostat
Mounting
Bracket