Culinaire CH.CG.3GH Owner's manual

Revision Date: 18/04/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected].au
V
ersion 2
Due to continuous product research and development, the information contained herein is sub
j
ect to chan
g
e without notice
INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
CULINAIRE STRAIGHT GLASS HEATED GANTRY
Models: CH.CG.3GH, CH.CG.4GH, CH.CG.5GH, CH.CG.6GH,
CH.CG.7GH, CH.CG.8GH
FEATURES
Grade 304 Double Skinned Stainless
Steel Construction in No. 4 Satin Finish
Double Skinned Construction with Air
Insulation
Clear Glass to Ends
Quartz Infrared Heat Lamps
Supports Plates up to 400mm Deep
Easy-to-Remove Parts for Cleaning
OPTIONS
Sneeze Guard (CH.CSG. x G. h )
Fixed Front Glass (CH.CGF. x G. h )
Fixed Front Glass and Rear Glass Slidin
g
Doors (CH.CSD.
x G. h )

INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
Revision Date: 5/03/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected]
V
ersion 1
Due to continuous product research and development, the information contained herein is sub
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ect to chan
g
e without notice
Page 0
Table of Contents
General Recommendations ................................................................................2
Important Information......................................................................................................2
General Safety .................................................................................................................2
Service ................................................................................................................2
Sharp Edges ........................................................................................................2
Power Cables .......................................................................................................2
Hot Surfaces ........................................................................................................2
Specifications ...................................................................................................3
Introduction ....................................................................................................................3
Model Variations...................................................................................................3
Technical.........................................................................................................................4
Code Explanation .................................................................................................4
Technical Specifications ........................................................................................4
Technical/Connection Diagram ..............................................................................5
Rating Plate .........................................................................................................5
Installation.......................................................................................................6
General Precautions .........................................................................................................6
Setting Up .......................................................................................................................7
Handling..............................................................................................................7
Unpacking ...........................................................................................................7
Positioning...........................................................................................................7
Rear Sliding Doors (CH.CGD.xGH Model) ................................................................7
Electrical (Qualified Personal Only) ....................................................................................8
Power Supply.......................................................................................................8
Grounding ...........................................................................................................8
Operation.........................................................................................................9
General Recommendations ...............................................................................................9
Gantry Operation ...........................................................................................................10
Power ...............................................................................................................10
Surfaces ............................................................................................................10
Food Temperature.............................................................................................. 10
Rear Sliding Doors (CH.CGD.xGH Model) ..............................................................10
After Hours....................................................................................................................10
Cleaning........................................................................................................................11
Schedules..........................................................................................................11
Information .......................................................................................................11
External Surfaces ...............................................................................................11
Glass................................................................................................................. 11
Sliding Door Tracks (CH.CGD.xGH Model).............................................................11
Maintenance...................................................................................................12
Routines........................................................................................................................12
Schedules..........................................................................................................12
Log Books..........................................................................................................12
Inspection .........................................................................................................12
Faults................................................................................................................12
Water Damage ..............................................................................................................12
Stainless Steel Protection................................................................................................13
Cleaning ............................................................................................................ 13
Corrosion Protection ...........................................................................................13
Surface Finish ....................................................................................................13

INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
Revision Date: 5/03/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected]
V
ersion 1
Due to continuous product research and development, the information contained herein is sub
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ect to chan
g
e without notice
Page 1
Electrical Parts ...............................................................................................................14
Replacing Heat Lamp Bulbs .................................................................................14
Replacements ................................................................................................................14
Heat Lamp Bulbs, Glass ......................................................................................14
Heat Lamps, Sliding Doors ..................................................................................14
Servicing and Replacement Information Line ....................................................................14
Electrical Diagram...........................................................................................15
Warranty........................................................................................................16
Australian Warranty and Contact Details ..........................................................................16
Australian Warranty Policy & Procedure............................................................................16
WARRANTY REQUEST FORM........................................................................................... 35

INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
Revision Date: 5/03/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected]
V
ersion 1
Due to continuous product research and development, the information contained herein is sub
j
ect to chan
g
e without notice
Page 2
Disclaimer:
The manufacturer and distributor cannot be held responsible or liable for any
injuries or damages of any kind occurred to persons, appliances or others, due to
abuse and misuse of this appliance in regards to installation, un-installation,
operation, servicing or maintenance, or lack of conformity with the instructions
indicated in this documentation.
All appliances made by the manufacturer are delivered assembled, where possible,
and ready to install. Any installation, un-installation, servicing, maintenance and
access or removal of any parts, panels or safety barriers that is not permitted, does
not comply in accordance to this documentation, or not performed by a TRAINED
AND AUTHORISED SPECIALISTS will result in the IMMEDIATE LOSS OF THE
WARRANTY.
The manufacturer cannot be held responsible or liable for any unauthorized
modifications. All modifications must be approved by the manufacturer in writing
before initiating. All modifications or works performed to this appliance must be
p
erformed at all times b
y
a TRAINED
A
ND AUTHORISED SPECIALISTS.
General Recommendations
Important Information
Carefully read this instruction booklet, as it contains important advice for safe installation, operation and
maintenance. Keep this booklet on hand in a safe place for future reference by other operators or service
technicians.
All persons operating this appliance MUST read the operation section of this manual and be instructed by
trained personal on the correct use of the appliance. If additional user manuals are needed talk to your
distributor or visit the Culinaire website.
Do NOT store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other appliance.
Qualified personnel, specifically trained in the following instructions, can perform installation and service of the
machine.
General Safety
Service
Stoddart, one of our agents, or a similarly qualified person(s) should carry out any and all repairs, maintenance
and services. Any repair person(s) should be instructed to read the safety warnings within this manual before
commencing work on these units. Do NOT remove any cover panels that may be on the appliance.
Sharp Edges
Steel cutting processes such as those used in the construction of this appliance result in sharp edges. Whilst any
such edges are removed to the best of our ability it is always wise to take care when in contact with any edge.
Particular care should be taken to avoid contact with any internal edge, all repair or maintenance person(s) prior
to commencement of any servicing must read the maintenance section of this manual.
Power Cables
Ensure that any damaged power cord is replaced before further use. ‘
Hot Surfaces
This unit can get very hot. Ensure everyone is aware that the appliance is operating and take care to avoid
contact with hot surfaces.

INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
Revision Date: 5/03/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected]
V
ersion 1
Due to continuous product research and development, the information contained herein is sub
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ect to chan
g
e without notice
Page 3
Specifications
Introduction
The Culinaire® Heated Gantries have been specifically designed to meet the rigorous demands of a busy food
service operation. Your A-Frame Gantry is manufactured from high quality, 304 grade, 1.2mm stainless steel.
The Culinaire® range of Gantries can be fitted to Bain Maries to improve the longevity of food storage and to
comply with hygiene standards. Gantries are designed to enclose 1/1 Gastronorm pans.
Each Heated gantry has been assembled and tested according to Stoddart strict quality standards. The Heated
Shelves has been designed to hold cooked plated food temporarily above 65oC to meet health department
requirements.
Note:
To fit a Culinaire® Gantry to the Culinaire® Bain Marie CH.CBMx.U series, or Bain Marie Hot Cupboard CH.CBMHx.U
series, you will also need a suitable work-top.
Standard work-tops are available. Refer CH.CTBM.xd and CH.CT.xi. (Sold separately) Alternately, a custom top will
need to be provided.
Model Variations
The Culinaire® Heated Gantry have multiple variations to the original product.
Standard Gantry Plus Sneeze Guard - CH.CSG.xGh
Standard Gantry Plus Fixed Front Glass
–
CH.CGF.xGh
Standard Gantry Plus Fixed Front Glass and Rear Doors
–
CH.CGD.xGh

INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
Revision Date: 5/03/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected]
V
ersion 1
Due to continuous product research and development, the information contained herein is sub
j
ect to chan
g
e without notice
Page 4
Important!
This unit is used in conjunction with the Culinaire® Bain Marie CH.CBMx.U or Bain
Marie Hot Cupboard CH.CBMHx.U.
Technical
Code Explanation
Technical Specifications
Code Explanation
CH Culinaire® Heated
CG Culinaire® Gantry
x G Straight Glass Gastronorm Unit
3 = 3 Module
4 = 4 Module
5 = 5 Module
6 = 6 Module
7 = 7 Module
8 = 8 Module
h
H = Heated
‘blank’ = Ambient
SPECIFICATIONS
Model CH.CG.3GH CH.CG.4GH CH.CG.5GH
Height 475mm 475mm 475mm
Width 1082mm 1422mm 1762mm
Depth 602mm 602mm 602mm
Voltage 220-240V, 50Hz
Power 600W 900W 1200W
Current 2.5 A 3.75 A 5 A
Connection 1 Phase, Neutral, Earth
Temperature Range 65-90°C
Number of Heat Lamps 2 x 300W Quartz IR 3 x 300W Quartz IR 4 x 300W Quartz IR
SHIPPING
Height 650mm 650mm 650mm
Width 1285mm 1525mm 1965mm
Depth 800mm 800mm 800mm
SPECIFICATIONS
Model CH.CG.6GH CH.CG.7GH CH.CG.8GH
Height 475mm 475mm 475mm
Width 2102mm 2442mm 2782mm
Depth 602mm 602mm 602mm
Voltage 220-240V, 50Hz
Power 1200W 1500W 1500W
Current 5 A 6.25 A 6.25 A
Connection 1 Phase, Neutral, Earth
Temperature Range 65-90°C
Number of Heat Lamps 4 x 300W Quartz IR 5 x 300W Quartz IR
SHIPPING
Height 650mm 650mm 650mm
Width 2300mm 2640mm 2980mm
Depth 800mm 800mm 800mm

INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
Revision Date: 5/03/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected]
V
ersion 1
Due to continuous product research and development, the information contained herein is sub
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ect to chan
g
e without notice
Page 5
Technical/Connection Diagram
Rating Plate
The rating plate of the appliance contains identification and technical data. Rating plate supplied separate. The
label has to be mounted at electrical connection.
End Elevation
Plan View
Front Elevation

INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
Revision Date: 5/03/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected]
V
ersion 1
Due to continuous product research and development, the information contained herein is sub
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ect to chan
g
e without notice
Page 6
WARNING!
Installation must comply with local electrical and health & safety requirements.
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death.
Installation
General Precautions
 Do NOT use this appliance for other than its intended use.
 Do NOT store explosive substances such as aerosol cans with a flammable propellant in or near this
appliance.
 Regulations require that all units be installed to the appropriate Australian standards.
 Regulations require that authorised persons carry out all electrical and plumbing work.
 Only use this appliance with voltage specified on the rating label.
 Be careful not to touch moving parts.
Important!
Ensure that a qualified technician sets up and installs this unit.

INSTALLATION, OPERATION & MAINTENANCE
Culinaire Strai
g
ht Glass Heated Gantry CH.CG.
x
GH
Revision Date: 5/03/2012 Tel: [phone] Web: www.stoddart.com.au Email: [email protected]
V
ersion 1
Due to continuous product research and development, the information contained herein is sub
j
ect to chan
g
e without notice
Page 7
Important!
If moving the unit with a machine with forks, ensure the forks REACH all the way
beneath the unit.
Important!
This unit is used in conjunction with the Culinaire® Bain Marie CH.CBMx.U or Bain
Marie Hot Cupboard CH.CBMHx.U.
Setting Up
Handling
 Use suitable means to move the appliance e.g. a lift truck or fork pallet trucks.
 Personal protective gear MUST be used when handling the unit
Unpacking
 Check the unit for damage before and after unpacking. If unit is damaged, contact the dealer.
 Wear protective gloves to unpack the unit from the box.
 The unit is supplied fully assembled, the rear sliding doors are packed separately.
 Unpack and visually inspect the unit for damage or missing parts. Report any problems to the distributor
or manufacturer.
 Remove all protective plastic film, tapes, ties and packers before installing and operating. Clean
off any glue residue left over from the protective plastic film.
 Wipe all surfaces with a clean, sanitised cloth.
Positioning
 Position the unit before setting up the electrical work.
 Ensure the unit is NOT positioned where an exhaust fan or air conditioning is above the unit.
 Allow approximately 300mm gap between this unit and any other unit emitting heat and/or grease.
Rear Sliding Doors (CH.CGD.xGH Model)
 When inserting, ensure the rollers on the door are at the bottom to place on the door rail.
 Ensure the first door is placed on the back rail to allow the second door to be inserted.
1. Insert the top into the top door INSERT and push UP.
2. Swing the door IN and drop the door DOWN into the door rail.
3. Repeat for the second door.
Door Insert
Door Rail Slidin
g
Door