Cumberland 4801-5405 User manual

Unitized System Komfort Kool
Installation Manual
4801-5405
Version 4.0
Date: 07-15-22
4801-5405

RollSeal®Sidewall System for Komfort Kool Evaporative Cooling with Agriculture and Horticulture
Structures
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
24801-5405 Unitized System Komfort Kool

Contents
Chapter 1 Safety Precautions ....................................................................................................................5
Safety Guidelines........................................................................................................................5
Cautionary Symbol Definitions......................................................................................................6
Safety Cautions...........................................................................................................................7
Safety Sign-off Sheet.................................................................................................................10
Chapter 2 Overview .................................................................................................................................11
General Information................................................................................................................... 11
Description of Unitized System...................................................................................................12
Chapter 3 Installation ..............................................................................................................................13
Framing Diagram for System on Brackets ...................................................................................14
Framing Diagram for System on Concrete...................................................................................15
Framings for System on Brackets and System on Concrete..........................................................16
Flat Bottom Reservoir Support Brackets for End Pump Only .........................................................17
Installing the Bottom Support Brackets........................................................................................19
Installing the Top Mounting Brackets...........................................................................................20
Installing the Back Plates ...........................................................................................................21
Installing the Left Track..............................................................................................................22
Installing the Center Tracks........................................................................................................23
Installing the Right Track............................................................................................................24
Installing the Top Bar .................................................................................................................25
Installing the Bearing Mount .......................................................................................................25
Installing the Lock Motor Mount ..................................................................................................26
Connecting the Drive Shafts for Lock Motor.................................................................................28
Installing the Lock Motor ............................................................................................................29
Installing the Manual Drive (Chain Hoist).....................................................................................35
Assembling the Drive Pipes .......................................................................................................36
Placement of the Drive Pipe into the Guide Brackets if Assembled on the Ground ..........................37
Installing the Curtain..................................................................................................................38
Installing the Tension Pipes........................................................................................................42
Testing the System Operation.....................................................................................................42
Installing the Top Covers and Top Flashing..................................................................................43
Installing the System End Covers ...............................................................................................44
Installing the Top Flashing..........................................................................................................44
Installing the Bearing Mount (Tubular (Somfy) Motor)...................................................................45
Assembling the Drive Pipes (For Tubular Motor) ..........................................................................46
Installing the Tubular Motor ........................................................................................................47
Installing the Tubular Motor Mount..............................................................................................48
Installing the Tubular Motor to Motor Mount .................................................................................49
Tubular Motor Electrical Wiring Diagram .....................................................................................50
Tubular Motor Tester Wiring Diagram..........................................................................................51
Connecting the Power and Testing the Motor...............................................................................52
Setting the Limit Switches of Tubular Motor .................................................................................53
Chapter 4 Parts List.................................................................................................................................55
Sidewall Left End Track (6421-0307) ..........................................................................................56
Sidewall Right End Track (6421-0308) ........................................................................................58
Center Track Assembly (6421-0300)...........................................................................................60
Limited Warranty - Protein Products .......................................................................................63
4801-5405 Unitized System Komfort Kool 3

NOTES
44801-5405 Unitized System Komfort Kool

1Safety Precautions
Topics Covered in this Chapter
▪ Safety Guidelines
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Sign-off Sheet
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001–4
4801-5405 Unitized System Komfort Kool 5

Chapter 1: Safety Precautions
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2
64801-5405 Unitized System Komfort Kool

Chapter 1: Safety Precautions
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002–1
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Chapter 1: Safety Precautions
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep
area clean and dry.
• Never service equipment while it is operating. Keep hands,
feet, and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace
worn or broken parts immediately.
ST-0003–1
Sharp Edge Hazard
• This product has sharp edges, which can cause serious
injury.
• To avoid injury, handle sharp edges with caution and always
use proper protective clothing and equipment.
ST-0036–2
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician
and must meet the standards set by applicable local codes
(National Electrical Code for the US, Canadian Electric
Code, or EN60204 along with applicable European
Directives for Europe).
• Lock-out power source before making adjustments, cleaning,
or maintaining equipment.
• Make sure all equipment is properly grounded.
ST-0027–4
Lifting Hazard
• Single person lift can cause injury.
• Use a mechanical lifting device to lift or move the equipment
during installation.
ST-0021–2
84801-5405 Unitized System Komfort Kool

Chapter 1: Safety Precautions
Stay Clear of Rotating Parts
• Do not service equipment while the
equipment is in operation.
• Entanglement in rotating shafts will
cause serious injury or death.
• Keep all guards and covers in place at
all times.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
ST-0096–1
4801-5405 Unitized System Komfort Kool 9

Chapter 1: Safety Precautions
Safety Sign-off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007
10 4801-5405 Unitized System Komfort Kool

2Overview
Topics Covered in this Chapter
▪ General Information
▪ Description of Unitized System
General Information
WARNING
All wiring should be in accordance with National Electric Code or other local codes.
Install the motors with a “slave box”.
WARNING
Dangerous rotating machinery. Keep hands, clothing, etc. clear when operating. Do
not operate without all guards and covers in place.
WARNING
Do not wire two or more motors to one switch without using relay or slave boxes.
WARNING
When the limit switch adjustment buttons are pushed in, the motor has no stop shut
off points. The number of revolutions is unlimited.
WARNING
The assembled drive pipe is heavy. Do not attempt to lift the drive pipe without a
sufficient number of workers.
4801-5405 Unitized System Komfort Kool 11

Chapter 2: Overview
Description of Unitized System
1. The Unitized System combines the RollSeal®sidewall curtain with an evaporative cooling cell.
•Sidewall Curtain: The sidewall curtain component can be a motorized curtain enclosure for
the side of an agriculture or horticulture structure that can regulate ventilation when connected
to an automatic controller. The chain hoist is another drive option when manual operation is
desired.
•Evaporative Cooling Cell: The evaporative cooling component is a row of evaporative cooling
pads and water that cools incoming air.
2. In the Unitized System, these components mount in front of a single opening. This gives a system
for regulating both temperature and ventilation of a building.
3. Since only one wall opening is required for each system, this increases the efficiency and lowers
operating costs.
4. The Unitized System may be divided into individual groupings. These groupings are defined by their
collective purposes: curtain, reservoir, fill line, pump kit, supply line, spray line, and pads.
5. The complete sidewall curtain assembly consists of adjacent sidewall curtain systems. Each system
frames an opening and provides a mount for supporting a drive pipe to which the curtains are
attached.
NOTE: Unitized Right End Cap, Unitized Left End Cap, Unitized Back Flashing, and Komfort Kool
Pump Assembly are NOT SHOWN in this figure. These parts must be ordered separately.
Figure 2-1 Unitized System
12 4801-5405 Unitized System Komfort Kool

3Installation
Topics Covered in this Chapter
▪ Framing Diagram for System on Brackets
▪ Framing Diagram for System on Concrete
▪ Framings for System on Brackets and System on Concrete
▪ Flat Bottom Reservoir Support Brackets for End Pump Only
▪ Installing the Bottom Support Brackets
▪ Installing the Top Mounting Brackets
▪ Installing the Back Plates
▪ Installing the Left Track
▪ Installing the Center Tracks
▪ Installing the Right Track
▪ Installing the Top Bar
▪ Installing the Bearing Mount
▪ Installing the Lock Motor Mount
▪ Connecting the Drive Shafts for Lock Motor
▪ Installing the Lock Motor
▪ Installing the Manual Drive (Chain Hoist)
▪ Assembling the Drive Pipes
▪ Placement of the Drive Pipe into the Guide Brackets if Assembled on the Ground
▪ Installing the Curtain
▪ Installing the Tension Pipes
▪ Testing the System Operation
▪ Installing the Top Covers and Top Flashing
▪ Installing the System End Covers
▪ Installing the Top Flashing
▪ Installing the Bearing Mount (Tubular (Somfy) Motor)
▪ Assembling the Drive Pipes (For Tubular Motor)
▪ Installing the Tubular Motor
▪ Installing the Tubular Motor Mount
▪ Installing the Tubular Motor to Motor Mount
▪ Tubular Motor Electrical Wiring Diagram
▪ Tubular Motor Tester Wiring Diagram
▪ Connecting the Power and Testing the Motor
▪ Setting the Limit Switches of Tubular Motor
4801-5405 Unitized System Komfort Kool 13

Chapter 3: Installation
Framing Diagram for System on Brackets
Figure 3-1 Framing diagram for system on brackets
18 2" x 4" header 22 2" x 6" filler board (or steel equivalent)
19 Track bottom support bracket 23 2" x 4" filler board (or steel equivalent)
20 Trough bracket for wall 25 2" x 8" filler board (or steel equivalent)
Rough Opening Dimension (A) Overall Dimension (B)
Sizes 6" Pad Sizes 6" Pad
4' Pad 47-1/2" 120.65 cm 4' Pad 75-3/4" 192.41 cm
5' Pad 59-1/2" 151.13 cm 5' Pad 87-3/4" 222.89 cm
6' Pad 71-1/2" 181.61 cm 6' Pad 99-3/4" 253.37 cm
• End mounted drive system from 10' to 120' maximum.
• Center mounted drive system from 10' to 200' maximum.
14 4801-5405 Unitized System Komfort Kool

Chapter 3: Installation
Framing Diagram for System on Concrete
Figure 3-2 Framing diagram for system on concrete
18 2" x 4" header 22 2" x 6" filler board (or steel equivalent)
19 Track bottom support bracket 23 2" x 4" filler board (or steel equivalent)
21 Trough bracket for concrete
Rough Opening Dimension (A) Overall Dimension (B)
Sizes 6" Pad Sizes 6" Pad
4' Pad 47-1/2" 120.65 cm 4' Pad 69-7/8" 177.48 cm
5' Pad 59-1/2" 151.13 cm 5' Pad 81-7/8" 207.96 cm
6' Pad 71-1/2" 181.61 cm 6' Pad 93-7/8" 238.44 cm
• End mounted drive system from 10' to 120' maximum.
• Center mounted drive system from 10' to 200' maximum.
4801-5405 Unitized System Komfort Kool 15

Chapter 3: Installation
Framings for System on Brackets and System on Concrete
1. Refer to the Figure 3-1, page 14 or Figure 3-2, page 15 for the framing dimensions to install the
pads.
2. Make opening in wall equal to the length and height of the pad.
3. Frame the opening with treated lumber as shown in Figure 3-3, page 16. Make sure the boards are
level and flush with the front side of the posts as shown.
NOTE:
• Use steel equivalent to frame opening if installing Unitized System to steel building.
• In-line pump location will vary depending on setup option.
Filler Boards
1. 2" x 6" and 2" x 4" filler boards (22 and 23) are necessary to secure the top flashing to the wall.
2. 2" x 8" and 2" x 6" filler boards (25 and 22) are necessary to secure the bottom flashing to the wall.
3. The bottom flashing serves as a splash-guard and fills the gap for improved air flow.
4. Two 2" x 6" filler boards (22) are necessary to secure the top brackets for sidewall curtain assembly.
NOTE: Two pads available with 4', 5' or 6' heights. Only use 6" thick pads for square bottom system.
Figure 3-3 Framing for system on brackets and system on concrete
22 2" x 6" filler boards (or steel equivalent) (2) 25 2" x 8" filler board (or steel equivalent)
23 2" x 4" filler board (or steel equivalent) 26 Center the end of the first 2" x 4" and the last
2" x 4" on the 4" x 4" post
24 4" x 4" post (or steel equivalent) 27 2" x 4" header board
16 4801-5405 Unitized System Komfort Kool

Chapter 3: Installation
Flat Bottom Reservoir Support Brackets for End Pump Only
1. Determine the height at which the bottom of the Komfort Kool system should be mounted above the
ground. Make a mark on each end post to represent the height.
2. Stretch a chalk line between the marks on the end posts.
3. Align the bottom edge of the metal support brackets (31) with chalk line and at position at distances
as shown in Figure 3-4, page 17. Use 1/4" x 1-1/2" lag screws (5) for wood framing or #14 x 1" hex
head TEK screws (3) for metal framing.
NOTE: System on brackets is shown in Figure 3-4, page 17. The spacing for the system on concrete
is the same.
Figure 3-4 Support bracket locations
3 #14 x 1" hex head TEK screw 29 Splice
51/4" x 1-1/2" lag screw 31 Metal support brackets
4801-5405 Unitized System Komfort Kool 17

Chapter 3: Installation
4. Assemble the L-brackets (30) to the support brackets (31) as shown below with 1/4"-20 hex bolts (1)
and 1/4" nuts (12).
Figure 3-5 Assembling the L-brackets
1 1/4"-20 hex bolts 30 L-bracket
12 1/4" nuts 31 Metal support bracket
18 4801-5405 Unitized System Komfort Kool

Chapter 3: Installation
Installing the Bottom Support Brackets
1. Attach the bottom support bracket (32) to the trough bracket (33) using 1/4"-20 x 1/2" hex bolts (2)
and 1/4" lock nuts (13). Do not tighten at this time.
NOTE: For a system on concrete, the concrete mount trough bracket (34) should be attached to the
concrete by drilling two 3/16" holes (35) and installing concrete tapcon screws (11) as shown
in Figure 3-6, page 19.
2. Install the bottom support brackets (32) along the entire length of the system.
3. Start to install two bottom support brackets (32) at the center of the system with ends butt together
and tighten the lock nuts (13). Continue to install the remaining bottom support brackets (32)
towards the center of the system. Make sure to butt the ends together and tighten the lock nuts (13)
for each bottom support bracket (32) installed.
Figure 3-6 Installing the bottom support brackets
2 1/4"-20 x 1/2" hex bolts 33 Trough bracket for wall mount
11 Concrete tapcon screws 34 Trough bracket for concrete mount
13 1/4" lock nuts 35 Drill 3/16" hole in concrete
32 Bottom support bracket
4801-5405 Unitized System Komfort Kool 19

Chapter 3: Installation
Installing the Top Mounting Brackets
1. Align the center of the top mounting bracket (36) with the center of the first 4" x 4" post and position
the bracket (36) at 3-1/4" from the bottom of the 2" x 4" filler board (23) as shown in Framing Brack-
ets, page 14 and Framing concrete, page 15.
2. Secure the top mounting bracket (36) to the 2" x 6" filler boards (22) using 1/4" x 1-1/2" lag screws
(5).
3. Position the next top mounting bracket (36) at the distance as give in the table below depending on
the system being used and repeat steps 1 and 2 to install the brackets (36) to the 2" x 6" filler boards
(22).
Figure 3-7 Installing the top mounting brackets
51/4" x 1-1/2" lag screw 23 2" x 4" board (or steel equivalent)
22 2" x 6" filler boards 36 Top mounting bracket
Horizontal Spacing for Top Mounting Brackets
Back plate Spacing
5' 5'
10' 5'
20 4801-5405 Unitized System Komfort Kool