Cumberland 4801-5405 User manual

Unitized System Komfort Kool
Installation Manual
4801-5405
Version 4.0
Date: 07-15-22
4801-5405

RollSeal®Sidewall System for Komfort Kool Evaporative Cooling with Agriculture and Horticulture
Structures
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
24801-5405 Unitized System Komfort Kool

Contents
Chapter 1 Safety Precautions ....................................................................................................................5
Safety Guidelines........................................................................................................................5
Cautionary Symbol Definitions......................................................................................................6
Safety Cautions...........................................................................................................................7
Safety Sign-off Sheet.................................................................................................................10
Chapter 2 Overview .................................................................................................................................11
General Information................................................................................................................... 11
Description of Unitized System...................................................................................................12
Chapter 3 Installation ..............................................................................................................................13
Framing Diagram for System on Brackets ...................................................................................14
Framing Diagram for System on Concrete...................................................................................15
Framings for System on Brackets and System on Concrete..........................................................16
Flat Bottom Reservoir Support Brackets for End Pump Only .........................................................17
Installing the Bottom Support Brackets........................................................................................19
Installing the Top Mounting Brackets...........................................................................................20
Installing the Back Plates ...........................................................................................................21
Installing the Left Track..............................................................................................................22
Installing the Center Tracks........................................................................................................23
Installing the Right Track............................................................................................................24
Installing the Top Bar .................................................................................................................25
Installing the Bearing Mount .......................................................................................................25
Installing the Lock Motor Mount ..................................................................................................26
Connecting the Drive Shafts for Lock Motor.................................................................................28
Installing the Lock Motor ............................................................................................................29
Installing the Manual Drive (Chain Hoist).....................................................................................35
Assembling the Drive Pipes .......................................................................................................36
Placement of the Drive Pipe into the Guide Brackets if Assembled on the Ground ..........................37
Installing the Curtain..................................................................................................................38
Installing the Tension Pipes........................................................................................................42
Testing the System Operation.....................................................................................................42
Installing the Top Covers and Top Flashing..................................................................................43
Installing the System End Covers ...............................................................................................44
Installing the Top Flashing..........................................................................................................44
Installing the Bearing Mount (Tubular (Somfy) Motor)...................................................................45
Assembling the Drive Pipes (For Tubular Motor) ..........................................................................46
Installing the Tubular Motor ........................................................................................................47
Installing the Tubular Motor Mount..............................................................................................48
Installing the Tubular Motor to Motor Mount .................................................................................49
Tubular Motor Electrical Wiring Diagram .....................................................................................50
Tubular Motor Tester Wiring Diagram..........................................................................................51
Connecting the Power and Testing the Motor...............................................................................52
Setting the Limit Switches of Tubular Motor .................................................................................53
Chapter 4 Parts List.................................................................................................................................55
Sidewall Left End Track (6421-0307) ..........................................................................................56
Sidewall Right End Track (6421-0308) ........................................................................................58
Center Track Assembly (6421-0300)...........................................................................................60
Limited Warranty - Protein Products .......................................................................................63
4801-5405 Unitized System Komfort Kool 3

NOTES
44801-5405 Unitized System Komfort Kool

1Safety Precautions
Topics Covered in this Chapter
▪ Safety Guidelines
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Sign-off Sheet
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001–4
4801-5405 Unitized System Komfort Kool 5

Chapter 1: Safety Precautions
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2
64801-5405 Unitized System Komfort Kool

Chapter 1: Safety Precautions
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002–1
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Chapter 1: Safety Precautions
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep
area clean and dry.
• Never service equipment while it is operating. Keep hands,
feet, and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace
worn or broken parts immediately.
ST-0003–1
Sharp Edge Hazard
• This product has sharp edges, which can cause serious
injury.
• To avoid injury, handle sharp edges with caution and always
use proper protective clothing and equipment.
ST-0036–2
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician
and must meet the standards set by applicable local codes
(National Electrical Code for the US, Canadian Electric
Code, or EN60204 along with applicable European
Directives for Europe).
• Lock-out power source before making adjustments, cleaning,
or maintaining equipment.
• Make sure all equipment is properly grounded.
ST-0027–4
Lifting Hazard
• Single person lift can cause injury.
• Use a mechanical lifting device to lift or move the equipment
during installation.
ST-0021–2
84801-5405 Unitized System Komfort Kool

Chapter 1: Safety Precautions
Stay Clear of Rotating Parts
• Do not service equipment while the
equipment is in operation.
• Entanglement in rotating shafts will
cause serious injury or death.
• Keep all guards and covers in place at
all times.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
ST-0096–1
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Chapter 1: Safety Precautions
Safety Sign-off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007
10 4801-5405 Unitized System Komfort Kool