Cumberland EDGE 890-00601 User manual

EDGE
Models:
890-00601
Installation and user manual
895-00693
Version 04
Date: 08-30-16
895-00693

All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
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Contents
Chapter 1 Introduction...............................................................................................................................7
Contact information .....................................................................................................................7
General safety precautions and usage ..........................................................................................8
Terms of use ...............................................................................................................................9
What to look for when you receive your system............................................................................10
System overview.......................................................................................................................12
Guidelines on the ideal location for installation.............................................................................15
Correctly supporting and routing cables ......................................................................................17
Grounding recommendations for the system ...............................................................................19
Chapter 2 Basic connections...................................................................................................................23
Equipment wiring rules for backup and failsafe operation..............................................................23
Preparing the enclosures for installation......................................................................................25
Mounting the enclosures............................................................................................................28
Installing the plug-in modules .....................................................................................................28
Installing the plug-in relays.........................................................................................................30
DC network and power supply redundancy..................................................................................31
Connecting a module to the communication network ....................................................................31
Connecting the alarm relay ........................................................................................................33
Connecting an analog input........................................................................................................34
Connecting a variable 0-10 VDC output ......................................................................................35
Grounding ................................................................................................................................35
Connecting the power supply .....................................................................................................36
Connecting relay outputs ...........................................................................................................36
Connecting variable output modules (SSR) .................................................................................38
Chapter 3 Getting started ........................................................................................................................39
List of icons...............................................................................................................................39
Color coding .............................................................................................................................41
Main page navigation ................................................................................................................42
Copying, pasting, or duplicating information ................................................................................43
Chapter 4 Software version and configuration file management .............................................................45
Managing system configurations ................................................................................................45
Updating the software................................................................................................................47
Deleting a module .....................................................................................................................47
Deleting an Expansion Box ........................................................................................................48
Chapter 5 Initial configuration .................................................................................................................49
Selecting a preferred language...................................................................................................49
Entering the site name...............................................................................................................49
Setting the date, time, and units parameters ................................................................................50
Entering local area network settings............................................................................................50
Naming the detected Expansion Boxes and plug-in modules ........................................................50
Detecting, adding, duplicating, and deleting plug-in modules ........................................................50
Viewing module statistics ...........................................................................................................51
Chapter 6 User management ...................................................................................................................53
User management.....................................................................................................................53
Chapter 7 House/barn and room management ........................................................................................55
House/barn and room types .......................................................................................................55
Entering house/barn or room information ....................................................................................56
Deleting a house/barn or room ...................................................................................................56
House/barn modes....................................................................................................................57
Using clean mode .....................................................................................................................58
Using pre-heat mode .................................................................................................................59
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Chapter 8 Equipment configuration.........................................................................................................61
Assigning equipment to a location ..............................................................................................61
Configuring a temperature sensor...............................................................................................62
Configuring a pit fan ..................................................................................................................62
Configuring a sidewall fan ..........................................................................................................63
Configuring a Tunnel fan............................................................................................................64
Important note about inlets.........................................................................................................65
Configuring ceiling, Tunnel, and sidewall inlets ............................................................................65
Setting the limit switches............................................................................................................66
Calibrating an inlet.....................................................................................................................66
Calibrating inlets manually .........................................................................................................67
Temporarily calibrating inlets ......................................................................................................67
Configuring a heater..................................................................................................................67
Configuring a brooder ................................................................................................................68
Configuring a stir fan .................................................................................................................69
Configuring a water meter..........................................................................................................70
Testing a water meter configuration and input ..............................................................................70
Configuring a relative humidity sensor.........................................................................................70
Configuring a static pressure sensor ...........................................................................................71
Configuring an auger .................................................................................................................71
Calibrating a bird scale weighing platform ...................................................................................72
Configuring a bird scale weighing platform ..................................................................................72
Configuring an alarm relay .........................................................................................................72
Configuring an egg cooler ..........................................................................................................73
Configuring an egg humidifier.....................................................................................................73
Configuring a counter ................................................................................................................73
Configuring a time clock.............................................................................................................74
Configuring variable and on/off lights (poultry only) ......................................................................74
Configuring a soaker (swine only)...............................................................................................74
Using an equipment in manual and automatic mode ....................................................................75
Testing on/off equipment............................................................................................................75
Testing variable output equipment ..............................................................................................75
Chapter 9 Curves and schedules.............................................................................................................77
Curves .....................................................................................................................................77
Schedules ................................................................................................................................78
Creating curves.........................................................................................................................78
Adding an existing curve ............................................................................................................79
Duplicating a curve....................................................................................................................79
Deleting a curve ........................................................................................................................79
How it works: Light schedules and programs ...............................................................................79
Light curves ..............................................................................................................................81
Motor curve types......................................................................................................................83
Chapter 10 House/barn setup....................................................................................................................85
Assigning sensors to equipment and for a house/barn temperature average ..................................85
Alarm Setup..............................................................................................................................86
House/barn and room temperature setup ....................................................................................87
Relative humidity setup..............................................................................................................87
Static pressure setup.................................................................................................................88
Cooling setup............................................................................................................................88
Heater setup .............................................................................................................................91
Brooder setup ...........................................................................................................................92
Egg room setup.........................................................................................................................94
Light setup................................................................................................................................94
Power ventilation setup..............................................................................................................95
Natural ventilation setup ............................................................................................................98
Tunnel ventilation setup ...........................................................................................................100
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Auger setup ............................................................................................................................ 101
Bird scale weighing platform setup............................................................................................101
Time clock setup ..................................................................................................................... 102
Power ventilation grid .............................................................................................................. 102
Natural ventilation grid ............................................................................................................. 105
Tunnel ventilation grid..............................................................................................................106
Stir fans in the ventilation grid...................................................................................................106
Configuring sidewall or pit fans for Tunnel ventilation ................................................................. 107
Chapter 11 Test mode..............................................................................................................................109
Test mode............................................................................................................................... 109
Chapter 12 Ventilation operation ............................................................................................................. 111
Power ventilation: How it works ................................................................................................ 111
Natural ventilation: How it works............................................................................................... 116
Tunnel ventilation: How it works................................................................................................ 119
Stir Fans: How it works ............................................................................................................121
Inlets: how it works .................................................................................................................. 123
House/barn set point tile information ......................................................................................... 123
Ventilation tile information ........................................................................................................123
Inlet tile information .................................................................................................................126
Static pressure tile information .................................................................................................127
Relative humidity tile information ..............................................................................................127
Chapter 13 General inventory.................................................................................................................. 129
Inventory setup .......................................................................................................................129
General inventory page and tile information............................................................................... 130
Chapter 14 Animal inventory ................................................................................................................... 133
Animal inventory page and tile information ................................................................................ 133
Chapter 15 Egg rooms.............................................................................................................................135
Egg room: how it works............................................................................................................135
Egg cooler tile and page ..........................................................................................................136
Egg humidifier tile and page .....................................................................................................136
Chapter 16 Lights .................................................................................................................................... 139
Light tile and page ...................................................................................................................139
Chapter 17 Water meters ......................................................................................................................... 141
Water consumption and tile information..................................................................................... 141
Chapter 18 Cooling operation.................................................................................................................. 143
Cooling operation: how it works ................................................................................................143
Cooling page and tile information.............................................................................................. 144
Chapter 19 Heaters operation..................................................................................................................147
Heater operation: how it works .................................................................................................147
Heater page and tile information...............................................................................................149
Chapter 20 Brooder operation ................................................................................................................. 151
Brooder operation: how it works ...............................................................................................151
Brooder page and tile information .............................................................................................152
Chapter 21 Time clocks ........................................................................................................................... 155
Time clock page and tile information .........................................................................................155
Chapter 22 Augers ..................................................................................................................................157
Auger page and tile information ................................................................................................ 157
Chapter 23 Bird scale weighing platforms............................................................................................... 159
Animal weight tile and page......................................................................................................159
Chapter 24 Alarms and troubles..............................................................................................................161
Alarm and trouble logs............................................................................................................. 161
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Alarm mechanism ................................................................................................................... 162
Troubles ................................................................................................................................. 165
Chapter 25 Data logs ............................................................................................................................... 171
Event log ................................................................................................................................171
House/barn history and daily reports......................................................................................... 172
Animal weight log ....................................................................................................................174
Chapter 26 Test mode..............................................................................................................................175
Test mode............................................................................................................................... 175
Chapter 27 Controller redundancy .......................................................................................................... 177
EDGE redundancy .................................................................................................................. 177
Installing an EDGE redundant system with a software update..................................................... 179
Changing from a master controller to a slave controller .............................................................. 180
Chapter 28 Maintenance..........................................................................................................................181
Inspecting and cleaning the EDGE enclosures .......................................................................... 181
Inspecting and tightening connections ...................................................................................... 181
Replacing a fuse .....................................................................................................................182
Replacing the coin battery........................................................................................................ 182
Replacing the internal fan ........................................................................................................182
Replacing plug-in modules.......................................................................................................183
Replacing plug-in relays...........................................................................................................186
Chapter 29 Troubleshooting....................................................................................................................189
Appendix A LED meanings....................................................................................................................... 193
Appendix B List of Terminals....................................................................................................................195
Appendix C Technical Specifications ....................................................................................................... 197
Appendix D Replacement Parts Specifications......................................................................................... 203
Appendix E Noise level specifications......................................................................................................205
Appendix F Safety Characteristics and Certification ................................................................................ 207
Appendix G EC Declaration of Conformity (In accordance with EN ISO 17050-1 2004).............................. 211
Appendix H FCC part 15 statement........................................................................................................... 215
Appendix I FDA declaration.....................................................................................................................217
Appendix J Reduction of Hazardous Substances .................................................................................... 219
Appendix K Disposal and Recycling Information...................................................................................... 221
Appendix L Lithium battery statement ..................................................................................................... 223
Appendix M Packaging characteristics .....................................................................................................225
Appendix N Low voltage cable specifications .......................................................................................... 227
Appendix O Extending a cable.................................................................................................................. 229
Appendix P 3-Slot Expansion Box product end of life disassembly instructions...................................... 231
Appendix Q 6-Slot Expansion Box product end of life disassembly instructions...................................... 241
Appendix R EDGE Main Controller end of life disassembly instructions .................................................. 251
GSI Group, LLC Limited Warranty ......................................................................................... 257
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1Introduction
Topics Covered in this Chapter
▪ Contact information
▪ General safety precautions and usage
▪ Terms of use
▪ What to look for when you receive your system
▪ System overview
▪ Guidelines on the ideal location for installation
▪ Correctly supporting and routing cables
▪ Grounding recommendations for the system
Contact information
Vendor
Automated Production Systems (AP/Cumberland)
1004 East Illinois St.
Assumption, IL 62510 USA
Technical support: 712-239-1011
Phone: [phone]
Fax: [phone]
International phone: [phone]
International fax: [phone]
E-mail: [email protected]
Manufacturer
GSI Electronics
5200 Armand Frappier
Saint-Hubert, Qc
Canada
J3Z 1G5
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Chapter 1: Introduction
WARNING
Warranty is void if this product is used in a manner not specified by the
manufacturer. Every effort has been made to ensure that this manual is complete,
accurate and up to date. The information contained in this manual is subject to
change without notice.
General safety precautions and usage
Safety symbols
Warning. Read the following text carefully; it contains important information
which, if ignored, may cause the controller to operate improperly
High Voltage. Hazard of electrical shock. Read the message and follow the
instructions carefully
Direct current (DC)
Alternating current (AC)
Protective Earth Ground Terminal, Primarily used for protective earth
terminals.
Terminal connected to conductive parts of a device for the purpose of safety
and is intended to be connected to an external system for protective
grounding
Functional Ground Terminal Primarily used for functional earth terminals
which are generally associated with test and measurement circuits. These
terminals are not for safety earthing purposes but provide an earth reference
point.
NOTE: To emphasize points or remind readers of something, or to indicate minor
problems in the outcome of what they are doing
CAUTION
Failure to follow the instructions can result in damaged equipment or loss of
data or potential problems
DANGER
Failure to follow the instructions carefully can result in serious or fatal injury
IMPORTANT: The following information is of great significance and must be read carefully
WARNING
Read the following text carefully; it contains important information which, if
ignored, may cause the controller to operate improperly
Tip Shortcut or a faster way of getting to an end result
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Chapter 1: Introduction
Safety messages
DANGER
Turn off the main electrical disconnect switch prior to servicing any of the boxes.
Failure to do so might lead to serious injury or death.
Always use extreme caution when measuring voltage or performing procedures that require a
module to be powered on.
Electrostatic discharge prevention when manipulating a printed circuit board
(PCB)
Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. ESD damage occurs
when electronic components are improperly handled and can result in complete or intermittent failures.
Always follow ESD on a PCB-prevention procedures when you remove and replace components. Ensure
that the chassis is electrically connected to earth ground. Wear an ESD-preventive wrist strap, ensuring
that it makes good skin contact. Connect the grounding clip to an unpainted surface of the chassis frame
to safely ground unwanted ESD voltages. To guard against ESD damage and shocks, the wrist strap and
cord must operate properly. If no wrist strap is available, ground yourself by touching the metal part of the
chassis.
For safety, periodically check the resistance value of the antistatic strap, which should be between 1 and
10 megohm (Mohm).
Terms of use
Read and follow all installation, operation, and maintenance information carefully before using the prod-
uct. Refer to the user documentation for complete product specifications. If the product is used in a
manner not specified, the protection provided by the product warranty will be void.
Using the product according to your function
A responsible body is an individual or group responsible for the use and maintenance of equipment, for
ensuring that the equipment is operated within its specifications and operating limits, and for ensuring
that operators are adequately trained.
Operators use the product for its intended function.
Maintenance personnel perform routine procedures on the product to keep it operating properly
Service personnel are trained to work on live circuits, perform safe installations, and repair products. Only
properly trained service personnel may perform installation and service procedures.
General safety usage
Follow the guidelines given below for safe usage of the product:
• Installation must only be performed by qualified service personnel
• Carefully read all instructions
• Comply with local and national safety codes
• Repairs must only be performed by qualified service personnel
• When replacing the fuses, use only the same type and same rating as specified
• Make sure the unit is disconnected from AC power when servicing
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Chapter 1: Introduction
• Do not try to operate the system if it is damaged. Disconnect the power from the units and call your
local service representative
• Do not operate while condensation is present
• Use of the system in a manner not specified by these instructions may impair the safety protection
provided by the system. Do not operate the system outside its rated supply voltages or environmen-
tal range
• Omission to read the installation and user manuals or to comply with the warnings and references
contained herein can result in serious bodily injury or damages to the controllers
• Do not insert metal objects into the connectors
• Use the system only as specified, or the protection supplied by the product can be compromised
• Follow all installation and maintenance recommendations and consider all provided information
regarding product specifications and limitations
• Do not use the system if it does not operate correctly
• The enclosures must be closed and locked at all times, particularly when operating the system
• Use only specified replacement parts
What to look for when you receive your system
Inspecting your system and making sure you have received all expected parts helps avoid many hassles.
Shipment contents
Table 1-1 Complete enclosure without modules
EDGE MAIN CONTROLLER PRO One Main Controller; One user and installation manual
EDGE 6-SLOT EXPANSION BOX WITH
HEATSINK PRO
One user and installation manual; One 6-Slot Expansion Box with
an external Heatsink
EDGE 6-SLOT EXPANSION BOX PRO One 6-Slot Expansion Box without an external Heatsink; One user
and installation manual
EDGE 3-SLOT EXPANSION BOX WITH
HEATSINK PRO
One 3-Slot Expansion Box with an external Heatsink; One user and
installation manual
EDGE 3-SLOT EXPANSION BOX PRO One 3-Slot Expansion Box without an external Heatsink; One user
and installation manual
Table 1-2 Modules for 3-Slot Expansion Box and 6-Slot Expansion Box
EDGE 8IN-4V-6REL FAILSAFE WITH
PLUGIN RELAY PRO
One Failsafe with plug-in relays and its plastic support
EDGE 8IN-4V-6REL FAILSAFE PRO One Failsafe and its plastic support
EDGE 16IN-6REL WITH PLUGIN RELAY
PRO
One 16 inputs, 6 relays with plug-in relays and its plastic support
EDGE 16IN-6REL PRO One 16 inputs, 6 relays and its plastic support
EDGE 4IN-8REL WITH PLUGIN RELAY
PRO
One 4 inputs, 8 relays with plug-in relays and its plastic support
EDGE 4IN-8REL PRO One 4 inputs, 8 relays and its plastic support
10 895-00693 EDGE