Cumberland C2000819 User manual

PNEG-2348
IR Hopper Sensor Assembly
Model: C2000819
Installation Manual
PNEG-2348
Version: 1.0
Date: 05-05-21

2PNEG-2348 IR Hopper Sensor Assembly
All information, illustrations, photos and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-2348 IR Hopper Sensor Assembly 3
Contents
Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines ...................................................................................................................................4
Cautionary Symbols Definitions .............................................................................................................5
Safety Cautions ......................................................................................................................................6
Safety Sign-Off Sheet ............................................................................................................................8
Chapter 2 Installation ...........................................................................................................................................9
Attaching the IR Sensor to the Hopper ..................................................................................................9
Mounting and Wiring the End Control Box ...........................................................................................10
Wiring the IR Hopper Sensor ...............................................................................................................11
Adjusting the IR Hopper Sensor ...........................................................................................................11
Chapter 3 Parts List ............................................................................................................................................12
IR Hopper Sensor (C2000819) Parts ...................................................................................................12
Chapter 4 Warranty ..............................................................................................................................................13

4PNEG-2348 IR Hopper Sensor Assembly
1. Safety
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered
by the operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations,whichmustbecarefully followed inall cases. Authoritieshavingjurisdiction mustbe consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse
of the equipment.
ST-0001-4

1. Safety
PNEG-2348 IR Hopper Sensor Assembly 5
Cautionary Symbols Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
DANGER
WARNING
CAUTION
NOTICE
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005-2

1. Safety
6PNEG-2348 IR Hopper Sensor Assembly
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Follow Safety Instructions
• Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002-1
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician and
must meet the standards set by applicable local codes (National
Electrical Code for the US, Canadian Electric Code, or EN60204
along with applicable European Directives for Europe).
• Lock-out power source before making adjustments, cleaning, or
maintaining equipment.
• Make sure all equipment is properly grounded.
ST-0027-4

1. Safety
PNEG-2348 IR Hopper Sensor Assembly 7
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep area
clean and dry.
• Never service equipment while it is operating. Keep hands, feet
and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
ST-0003-1
Sharp Edge Hazard
• This product has sharp edges, which can cause serious injury.
• To avoid injury, handle sharp edges with caution and always use
proper protective clothing and equipment.
ST-0036-2
Rotating Auger Hazard
• Keep clear of rotating augers and moving
parts.
• Do not remove or modify guards or
covers.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
• Failure to follow these precautions will
result in serious injury or death.
ST-0037-1

1. Safety
8PNEG-2348 IR Hopper Sensor Assembly
Safety Sign-Off Sheet
Below is a sign-off sheet thatcan be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007

PNEG-2348 IR Hopper Sensor Assembly 9
2. Installation
Attaching the IR Sensor to the Hopper
1. Align the IR upper bracket (5) to the two holes in the center strap (14) of the hopper and install using
1/4" x 3/4" HHCS bolts (13) and 1/4" wing nuts (7).
NOTE: Install the HHCS bolt (13) with bolt head under the strap (14).
Figure 2A Attaching the IR Sensor to the Hopper
Ref # Part # Description
5C2000818 IR Upper Bracket
7S-7002 1/4"-20 Wing Nut
13 S-6798 1/4"-20 x 3/4" HHCS Bolt
14 Hopper Strap
Use only a qualified electrician to perform electrical connections. Follow all
local and national electrical codes.
Disconnect the quick connects before pivoting the hoppers or moving the drop
tubes for cleaning.

2. Installation
10 PNEG-2348 IR Hopper Sensor Assembly
Mounting and Wiring the End Control Box
The i-Plus3 end control box needs to be wired in parallel to the junction box.
1. Mount the (C2000535) i-Plus3 end control box to the ceiling near the junction box.
2. Supply 240V AC earth/ground (green), neutral L2 (white) and 240V L1 (black) to the correct leads.
3. Wire the signal wire sensor N.O. (yellow) in parallel with the other drop tube units to the control unit
(FLX-5350).Thiswill closetheloop andprovide thecontrolunitwith asignal whenany ofthehoppers
calls for feed.
Figure 2B Wiring the i-Plus3 End Control Box
To Junction Box
To IR Hopper Sensor
Junction
Box
i-PLUS3 END CONTROL BOX (C2000535)
BLACK
Sensor NO (Yellow)
Sensor NO (Yellow)
FLX-5350 Junction
Box
EARTH (Green)
L2 (White)
Sensor NO (Yellow)
WHITE
RED
BLUE
L1 (Black)