Curtis D1000GT User manual

1
Symbols
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
CAUTION: DO NOT
connect this brewer to hot
water. The inlet valve is
not rated for hot water.
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or the
voiding of the warranty.
Model
 •D1000GT
3. Connect the unit to electrical outlet with appropriate amperage rating (see serial tag on machine).
4.Oncepowerhasbeensuppliedtotheunit,ipthetoggleswitchtothe‘ON’position(locatedontherearof
theunit),thewatertankwillbegintoll.Whenthewaterlevelinthetankreachestheprobe,theheating
element(s) will turn on.
5. Water in the heating tank will require approximately a half hour before reaching operating temperature (factory
settingof200°F).Whereapplicable,turnontheUniversalControlModule(UCM).Whentheunitreaches
operating temperature, it will display “READY TO BREW”.
Wilbur Curtis Co., inC.
ServiceManual–D1000GTAirpotBrewer
Important Safeguards & Symbols
This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance
should be performed by an authorized Wilbur Curtis service technician.
 •DoNOTimmersetheunitinwateroranyotherliquid
 •Toreducetheriskofreorelectricshock,doNOTopenservicepanels.Nouserserviceablepartsinside.
 •Keephandsandotheritemsawayfromhotsurfacesofunitduringoperation.
 •Nevercleanwithscouringpowders,bleachorharshchemicals.
The Curtis G3 airpot brewer is Factory Pre-Set and Ready to Go… Right from the Box.
Following are the Factory Settings for Curtis airpot brewers:
 •BrewTemperature=200°F
 •BrewVolume=Settovesselrequirements(75oz).
System Requirements:
 •WaterSource20–90PSI(minimumowrateof1GPM)
 •Electrical:Seeattachedschematicforstandardmodelorvisitwww.wilburcurtis.comforyourmodel.
Setup Steps
1. The unit should be level (left to right - front to back), on a secure surface.
2. Connectthewaterlinetothewaterinletttingontherearoftheunit.Watervolumeowtothemachine
shouldbeconsistent.Usetubingsizedsufcientlytoprovideaminimumowrateof1GPM.
NOTE:Awaterltrationsystemmustbeusedtohelpmaintaintrouble-freeoperation.Air must be purged
from the cartridge prior to connection to equipment. In areas with extremely hard water, we highly
recommendtheuseofaCurtisapprovedwaterlter.Forourfulllineoflters,pleaselogontowww.wilbur-
curtis.com.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so that the unit
can be moved for cleaning.
2. Thisunitmustbeinstalledwithadequatebackowprotectiontocomplywithapplicablefederal,stateand
local codes.
3.Waterpipeconnectionsandxturesdirectlyconnectedtoaportablewatersupplyshallbesized,installed
andmaintainedinaccordancewithfederal,state,andlocalcodes.
Forthelatestspecicationsandinformationgotowww.wilburcurtis.com
Technical Support: 1-800-995-0417 M-F 5:30 am - 4:00 pm PT
Email: [email protected]
ISO 9001:2008 REGISTERED
WILBURCURTISCO.,INC.
6913 West Acco Street
Montebello,CA90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: [phone]
Fax: [phone]

2
To Go Into Programming
Turn off (dark display) by pressing ON/OFF button (yellow). Press and hold BREW button (green), then press and release ON/OFF button.
Continue holding BREW button. Display will read , wait until is displayed Enter the 4-digit access code, the digits
1-4 correspond to the buttons (see illustration below).
The default code set at the factory is 1-2-3-4. Then will be displayed.
All programming selections are performed with the three center buttons.
The symbols below the buttons are:
Scroll LEFT
SELECTION or ENTER to save new parameter
Scroll RIGHT
Brewing Instructions
1. Brewer should be ON (Conrm at rear toggle switch, then press ON/OFF button). Ready to Brew on screen.
2. Open the lid on an empty airpot and place it on the brew deck. Be careful to center it under the brew cone.
3. Place a new lter into the brew cone.
6. Press the BREW button to
start brewing.
5. Position the lled brew
cone onto brew rails of the
machine.
4. Pour the proper amount
of ground coffee into the
brew cone.
WARNING HOT LIQUID, Scalding may occur. Avoid splashing.
To avoid temperature drop when rst brewing coffee into the airpot, preheat the airpot with hot water.

3
Program Menus
From Program Menus press > display will now show the next feature.
SelectingBrewbyVolumeorBrewbyTimedependsonwhetheryouknowyourbrewtimebeforestarting.
Brew by Volume (Factory set to 74 oz)
Press to Select, display will now show Select Button. Select desired Brew button. To Begin... Press the BREW button then hot water
startsrunning,whencorrectvolumeisreachedpressBREWbuttonagaintostoptheow.Nowthevolumehasbeenset.Pressing>
button will display the subsequent menu features.
Brew by Time (Factory set to 3 min – 0 sec)
Press to Select, display will now show Select Button. The current time is now shown. By pressing < > you can toggle back and forth
from minutes to seconds to exit (ex). Change the time or set and exit by pressing .
Temperature (Factory set to 200°F)
Press to Select. Press < > to move to desired temperature and then toset.Temperatureisprogrammablefrom170ºFto206ºF
in 2-degree increments.
Energy Save Mode (Factory set to OFF)
Press to Select. Press < > to select ON or OFF, to set. When in ON, unit will automatically shut off 4 hours from last brew.
WhenfeatureisOFF,unitdoesnothavetheenergysavingmode.IntheON140ºFposition,temperaturegoesdownto140ºFifunit
has not brewed in 4 hours. This feature will save energy by not heating the tank during periods of non-operation.
Brew Count Odom.
Press to display total gallons brewed. Press ex or Reset
Pre-Infusion (Factory set to OFF)
Press to Select. Display will now show Select Button. Select desired Brew button. Current setting in seconds is displayed < to
decreaseorselect>toincrease(rangefromOFFto10through60seconds),to set.
IfPre-infusionisselected(ON),ColdBrewLockissettoDelta1within5ºFofsetpointandColdBrewLockandPulseBrewdisappears
from the list of program selections.
Temperature
Brew By Time
BrewByVolume
Program Menus
Energy Save Mode
Brew Count Odom
Pulse Brew Continued on Page 4
EachbrewbuttonvolumeisindependentlyprogrammableforBrewVolume(volumeortime),Pre-infusion,and
Pulse Brew. During actual brew cycle a 2-minute drip mode is added to the brew time.
Brew Count Total
Press to Select, Shows total gallons and total brew cycles on the unit. Cannot be reset.
Cold Brew Lock . . . (Factory set to 5º)
Press to select, < > to select desired setting (5º, 15ºor OFF),to set.
TheColdBrewLockfeatureallowsthebrewertobrewatthreedifferenttemperaturelevelsfromtheactualsetpoint.Therstsettingis
within5degreesofsetpoint,nextiswithin15degreesofsetpoint,OFFiswithin30degreesofsetpointfortheReadytoBrewmes-
sage,howeveritwillbrewatanytemperature.
Master Reset
Press to display Are You Sure? Then press < for Yes, or > for No.
Brewer factory defaults are then reset.
Service Call (Phone number Factory set to 1-800-000-0000)
Press to display number and change number or < to move place and EX to exit when complete This number will be displayed dur-
ing a Heating system SENSOR ERROR or during a WATER ERROR.
Access Code (Factory set to 1-2-3-4)
Press to display the Access Code number (the number range is 1 to 4). Press > or < to move the cursor. Press ex to exit when
complete.
Banner Name (Factory set to Curtis)
Press to display current banner. Press < > to move place and EX to exit when complete. This feature allows up to 14 letters to
be programmed for company name or regional name. Programming all blanks disables Banner Name. Once the banner has been
programmed, the words will be displayed during normal operation, above the words Ready to Brew.
P-Maintenance (Factory set to OFF)
Press toSelect,SetgallonsbrewedtoindicateP-Maintenance.Press<>toadjustfromOffto3000gallons.Pressto exit.
Beeper On/Off (Factory set to ON)
Press to display ON or OFF. Pressing either < > toggles between on and off. to set.
Pulse Brew (Factory set to OFF)
Press to select. Display will now show Select Button. Select desired Brew button to program. The next screen will prompt you to
press < > to select OFF or one of four pulse patterns (A to E) .
Master Reset
Service Call
Access Code
Banner Name
P-Maintenance
Pre-Infusion
Brew Count Total
Cold Brew Lock
Beeper On/Off
Pulse Brew
On/Off

4
Parts List
Guidelines for Pulse Brew:
Thepotlevelshouldalwaysbesetrst,withthePulseBrewoptionOFF.Dependingonyourgrindproleandwaterconditions,the
vePulseBrewoptionshelp“tune”orchangethecoffeeavor.FilterPacktypecoffeestypicallyextractbetterwiththeAandBpulse
setting. Decaffeinated coffees typically extract better with the B pulse setting. High-Yield coffees typically extract better with the C pulse
setting.Ofcourse,anyoftheA,BorCsettingsmaybeusedtosuityourtasteprole.Therearetwoadditionalsettings(DandE)that
allow you to manually set the ON TIME pulses and OFF TIME.
IfPulseBrewisselected(ON),ColdBrewLockissettoDelta1within5ºFofsetpoint.ColdBrewLockandPre-infusiondisappears
from the list of program selections. When Pulse Brew is ON, Pre-Infusion disappears from the list of program selections.
Display Brew Time (Factory set to ON)
Press to display ON or OFF. Pressing either < or > toggles between on and off. to set. When on, the Display Brew Time feature
allows you to see the remaining time in the brew cycle counting down.
Drip-Out Mode (Factory set to 2 min)
Press to select. Press > to increase time (to a maximum of 5 minutes) or < to decrease the time and turn OFF. Time counts up in 5
second increments. Press to set.
Display Messages (Factory set to ON)
Press to turn ON or OFF. The message displayed is “Rinse Server Before Brewing”. This message will alternate; two seconds with
Rinse Server Before Brewing, then Curtis READY TO BREW will appear for six seconds.
Model Select (Factory set to D1000GT)
Press toselect.Press>or<totogglebetweenD1000GTandD500GT2Batch.Pressto set.
Exit
Press to select, exits program mode and returns unit to operation. Pressing >returnsyoutoBrewByVolume.
Exit
Drip-Out
Mode
Display Brew
Time
Display Messages
Model Select
LEG,3/8-16STUDSCREW
TANK,COMPLETED1000GT220V
TANK,COMPLETED1000GT120/220VDV
VALVE,INLET2GPM
VALVE,INLET1GPM240V10W
SWITCH, TOGGLE NON-LIT DPST 25A
KIT,VALVEREPAIR(FOR#s3,3A,5,5A)
GRID, DRIP TRAY AIRPOT (OPTIONAL)
TUBING,SILICONE,5/16”I.D.(1FT.)
KIT,PROBEWATERLEVELO-RING&NUT
ELEMENT,HEATING2.5W220V
GUARD,SHOCKHEATINGELEMENT
SENSOR,TEMPERATURETANK
GUARD,SHOCKRESETTHERMOSTAT
THERMOSTAT, HI LIMIT HTR CONTROL
COMPOUND, SILICONE 5 OZ TUBE
KIT,HEATINGTANKLID
KIT,VALVEREPAIRUSEONWC-847
Item№ Part№ Description
16
17
17A
18
18A
19
20
21
22
23
24
25
26
27
28
29
30
31
WC-3503
WC-75285
WC-75284
WC-847*
WC-856
WC-103*
WC-3763*
WC-6221
WC-5310*
WC-5527K*
WC-934-04*
WC-4394
WC-1438-101*
WC-43055
WC-522*
WC-5231*
WC-37008*
WC-3765L*
BREW CONE, ASSY S.S. (OPTIONAL)
COVER,TOP
VALVE,DUMPVALVELEFT120VAC10W
VALVE,DUMPLEFT220V12W
KIT,FITTINGSPRAYHEADKYNAR
VALVE,DUMPRIGHT120V12W
VALVE,DUMPRIGHT240V9W
BRACKET,UCM
KIT,UCM&OVERLAYD1000GT
CONTROLMODULE,220VD1000GT/H
LABEL,UCMOVERLAYD1000GTCURTIS
COVER,FRONTD1000GT
FAUCET, HOT WATER W/JAM NUT
SEATCUP,SILICONE(USEONWC-1809)
HEATSINK,1PHASSEMBLY
SPRAYHEAD,PURPLEADVANCEFLOW
CAPACITOR, X2
LEG,GLIDE3/8-16STUDSCREW
Item№ Part№ Description
1
2
3
3A
4
5
5A
6
7
7A
8
9
10
11
12
13
14
15
WC-3316
WC-5421
WC-889*
WC-860
WC-2962-101K
WC-817*
WC-861
WC-67101
WC-37177*
WC-789
WC-39396
WC-5847
WC-1809
WC-1806
WC-8560
WC-29025*
WC-8591*
WC-3518

5
20
31
22
1
2
3
4
5
A
B
C
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
B
24
25
26
28
27
29
30
C
23
Parts Diagram

6
Electrical Schematic
Cleaning the Brewer
Regular cleaning of the airpot brewer will maintain the highest quality coffee your equipment is capable of producing.
Proper cleaning is essential to maintain that fresh, appealing look to your coffee service.
1. Turn off the brewer at the ON/OFF button on the control panel.
2. Wipe any spills, dust or debris from the exterior surfaces, with a damp cloth. Apply a stainless steel polish to
prevent scratches.
3. Wipe down the spray head area with a moist cloth.
4. Slide out the brew cone and clean it with a mild detergent solution.
5. Turn on the brewer at the ON/OFF button.
CAUTION: DO NOT use undiluted bleach or chlorine.
Cleaning Airpots
1. Clean with warm water and dish washing detergent. Use a sponge cleaning
brush to scrub the inside liner.
2. Rinse thoroughly with hot water.
3. Do not immerse airpots in water. Do not place in dishwasher.

7
Electrical Schematic
Dual Voltage

8
Rev S . ECN 16303 . 12/10/14 @ 8.0
Rev R . ECN 15688 . 2/24/[email protected]
Rev P . ECN 14780 . 2/13/[email protected]
Rev N . ECN 14337 . 8/13/[email protected]
Rev M . ECN13560 . 10/24/1[email protected] . EAR 10008
ECN 13301 . 7/8/1[email protected]
Printed in U.S.A. 1/2015 F-3338 Rev S
WILBUR CURTIS CO., INC.
6913AccoSt.,Montebello,CA90640-5403USA
Phone: [phone] Fax: [phone]
Technical Support Phone: [phone] (M-F 5:30A - 4:00 P PST) E-Mail: [email protected]
Web Site: www.wilburcurtis.com
Product Warranty Information
TheWilburCurtisCo.,Inc.certiesthatitsproductsarefreefromdefectsinmaterialandworkmanshipundernormaluse.Thefollowinglimited
warranties and conditions apply:
3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.
2 Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,ttingsandtubing.
1 Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,ttingsandtubing.
Additionally,theWilburCurtisCo.,Inc.warrantsitsGrindingBurrsforForty(40)monthsfromdateofpurchaseor40,000poundsofcoffee,which-
evercomesrst.StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplacement
partsarewarrantedforninety(90)daysfromdateofpurchaseorfortheremainderofthelimitedwarrantyperiodoftheequipmentinwhichthe
component is installed.
Allin-warrantyservicecallsmusthavepriorauthorization.ForAuthorization,calltheTechnicalSupportDepartmentat1-800-995-0417.Effective
dateofthispolicyisApril1,2003.
Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.
CONDITIONS & EXCEPTIONS
The warranty covers original equipment at time of purchase only. The Wilbur Curtis Co., Inc., assumes no responsibility for substitute replace-
ment parts installed on Curtis equipment that have not been purchased from Wilbur Curtis Co., Inc. The Wilbur Curtis Co., Inc. will not accept any
responsibility if the following conditions are not met. The warranty does not cover and is void under the following circumstances:
1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.
2) Improper installation of equipment: Thisequipmentmustbeinstalledbyaprofessionaltechnicianandmustcomplywithalllocalelectrical,
mechanical and plumbing codes.
3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.
4) Improper water supply: Thisincludes,butisnotlimitedto,excessiveorlowwaterpressure,andinadequateoructuatingwaterowrate.
5) Adjustments and cleaning: Theresettingofsafetythermostatsandcircuitbreakers,programmingandtemperatureadjustmentsarethe
responsibilityoftheequipmentowner.Theownerisresponsibleforpropercleaningandregularmaintenanceofthisequipment.
6) Damaged in transit: Equipmentdamagedintransitistheresponsibilityofthefreightcompanyandaclaimshouldbemadewiththecarrier.
7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation
in equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s
recommendations.
8) Replacement of items subject to normal use and wear: Thisshallinclude,butisnotlimitedto,lightbulbs,sheardisks,“0”rings,gaskets,
siliconetube,canisterassemblies,whipperchambersandplates,mixingbowls,agitationassembliesandwhipperpropellers.
9) Repairs and/or Replacements aresubjecttoourdecisionthattheworkmanshiporpartswerefaultyandthedefectsshowedupundernormal
use.Alllaborshallbeperformedduringregularworkinghours.Overtimechargesaretheresponsibilityoftheowner.Chargesincurredby
delays,waitingtime,oroperatingrestrictionsthathindertheservicetechnician’sabilitytoperformserviceistheresponsibilityoftheowner
oftheequipment.Thisincludesinstitutionalandcorrectionalfacilities.TheWilburCurtisCo.,Inc.willallowupto100miles,roundtrip,per
in-warrantyservicecall.
RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical
Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged
properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL
BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON
OR SHIPPING LABEL. All in-warranty service calls must be performed by an authorized service agent. Call the Wilbur Curtis Technical Sup-
portDepartmenttondanagentnearyou.
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM