Cushman HAULER PRO 2022 User manual

OWNER’S MANUAL
HAULER PRO
10002108-A

Read and comply with all of the instructions and safety precautions in this manual and on all product
labels.
Failure to follow the safety precautions could result in serious injury or death.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its sta-
bility or increase the speed beyond the factory specifications. Such modifications can cause serious per-
sonal injury or death. The manufacturer, TEXTRON SPECIALIZED VEHICLES (TSV Augusta), prohibits
and disclaims responsibility for any such modifications or any other alteration which would adversely
affect the safety of the vehicle.
Operating, servicing and maintaining a passenger vehicle or off-road vehicle
can expose you to chemicals including phthalates and lead, which are known to
the State of California to cause cancer and birth defects or other reproductive
harm. To minimize exposure, wear gloves and wash your hands frequently
when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
WARNING
California Proposition 65

1
OWNER’S GUIDE
HAULER PRO
MODEL YEAR 2022
CONTACT INFORMATION
Textron Specialized Vehicles, Inc.
1451 Marvin Griffin Road.
Augusta, Georgia, USA 30906-3852
North America:
Technical Assistance & Warranty PHONE: [phone], FAX: [phone]
Service Parts PHONE: [phone], FAX: [phone]
International PHONE: [phone], FAX: [phone]
[email protected]

2
WELCOME
Thank you for purchasing this vehicle. Before driving your new vehicle, read this owner’s manual to familiarize your-
self with safe driving practices, operation, features and controls.
This manual contains instructions for minor maintenance only. Information about major repairs can be found in the
repair manual. Your dealer has thorough knowledge of your vehicle and wants your total satisfaction with your pur-
chase. We recommend you return to your dealership for all of your service needs during, and after the warranty
period.
Repair or replacement parts can be purchased from your dealer or through the manufacturer’s parts and accessories
department.
These are original instructions as defined by 2006/42/EC.
Textron Specialized Vehicles, Inc. maintains the right to change the design of the vehicle without responsibility to
make the changes on units purchased before changes were made. The information in this manual can change without
notice.
All information in this owner’s manual is based on the latest product information at the time of publication. Due to con-
stant improvements in the design and quality of production components, some discrepancies may be found between
your vehicle and the information presented in this publication. The content in this publication is intended for reference
use only. The manufacturer is not liable for omissions or inaccuracies. Any reprinting or reuse of the content in this
publication, whether whole or in part, is expressly prohibited.
Printed in USA

TABLE OF CONTENTS
3
INTRODUCTION
MANUFACTURER’S INTENDED USE .....................................................................................................................7
WARRANTY AND REGISTRATION .........................................................................................................................7
BATTERY PROLONGED STORAGE ....................................................................................................................... 7
BATTERY PROLONGED STORAGE ....................................................................................................................... 8
Storage Preparation .......................................................................................................................................... 8
Setting State of Charge (SOC) ..........................................................................................................................8
During Storage .................................................................................................................................................. 8
Extreme Low Temperature Storage ..................................................................................................................8
Returning Vehicle to Service .............................................................................................................................8
BATTERY DISPOSAL ............................................................................................................................................... 9
VEHICLE IDENTIFICATION NUMBERS .................................................................................................................9
SERVICE AND PARTS MANUALS ........................................................................................................................... 9
SAFETY
SAFETY LABELS ....................................................................................................................................................11
Operation (P/N 651654) .................................................................................................................................. 11
Operation (P/N 664789) (If equipped with card holder) ..................................................................................12
Bed Latch Warning CE (P/N 74099G01) ........................................................................................................12
Load Bed (P/N 74821G03) .............................................................................................................................. 13
Load Bed (P/N 35980G04) .............................................................................................................................. 14
Rear-Facing Seat / Load Deck Warning (P/N 651665) ................................................................................... 14
Pinch Warning (P/N 651671) .......................................................................................................................... 14
Run/Tow Switch Operation (P/N 633950) ....................................................................................................... 15
MAXIMUM CARGO LOAD / MAXIMUM WEIGHT CAPACITY ...............................................................................15
TIRE PRESSURE ................................................................................................................................................... 15
OPERATOR SAFETY .............................................................................................................................................15
Unauthorized Operation .................................................................................................................................. 16
Operating without Instruction .......................................................................................................................... 16
Alcohol or Drugs ..............................................................................................................................................16
Passenger ....................................................................................................................................................... 16
Before Operating .............................................................................................................................................17
Load Operation ...............................................................................................................................................17
Driving in Reverse ...........................................................................................................................................17
Driving a Damaged Vehicle .............................................................................................................................17
Driving at Maximum Speeds ...........................................................................................................................17
Driving on Pavement .......................................................................................................................................17
Driving on Public Roads ..................................................................................................................................17
Turning ............................................................................................................................................................ 17
Driving Uphill ...................................................................................................................................................17
Driving Downhill ..............................................................................................................................................17
Stalling on a Hill ..............................................................................................................................................18
Tires ................................................................................................................................................................18
Slippery Terrain ...............................................................................................................................................18
BATTERY CHARGING ...........................................................................................................................................18
VEHICLE LIFTING ..................................................................................................................................................18
VEHICLE MODIFICATION ......................................................................................................................................18
MAINTENANCE SAFETY .......................................................................................................................................19

4
TABLE OF CONTENTS
FEATURES AND CONTROLS
KEY SWITCH ..........................................................................................................................................................21
HEADLIGHT SWITCH .............................................................................................................................................21
ELECTRIC BED LIFT SWITCH (IF EQUIPPED) ....................................................................................................21
STATE OF CHARGE METER .................................................................................................................................21
HORN ......................................................................................................................................................................21
CUP HOLDER .........................................................................................................................................................21
12V OUTLET (IF EQUIPPED) .................................................................................................................................21
USB PORT (IF EQUIPPED) ....................................................................................................................................21
HOUR METER (IF EQUIPPED) ..............................................................................................................................22
STEERING WHEEL ................................................................................................................................................22
TURN SIGNAL (IF EQUIPPED) ..............................................................................................................................22
RUN/TOW SWITCH ................................................................................................................................................22
BRAKE PEDALS .....................................................................................................................................................22
Brake Pedal .....................................................................................................................................................22
Parking Brake Pedal ........................................................................................................................................22
ACCELERATOR PEDAL .........................................................................................................................................23
DIRECTION SELECTOR .......................................................................................................................................23
SEAT BOTTOM .......................................................................................................................................................23
GLOVE BOX / STORAGE COMPARTMENTS .......................................................................................................23
TRUCK BED ...........................................................................................................................................................23
Manual Bed Release Lever .............................................................................................................................23
Electric Lift .......................................................................................................................................................23
Flip Seat/Load Deck (If Equipped) ..................................................................................................................23
CANOPY TOP AND WINDSHIELD .........................................................................................................................24
OPERATION
SAFETY ..................................................................................................................................................................25
BEFORE INITIAL USE ............................................................................................................................................25
PRE-RIDE INSPECTION ........................................................................................................................................25
ENVIRONMENTAL AWARENESS .........................................................................................................................26
BATTERY CHARGER .............................................................................................................................................26
On Board Charger ...........................................................................................................................................26
Off Board Charger ...........................................................................................................................................26
PERFORMANCE FEATURES ................................................................................................................................27
Speed Control .................................................................................................................................................27
Pedal-Up Braking ............................................................................................................................................27
Walk-Away Feature (For mechanical brakes only) ..........................................................................................27
Anti-Roll Back Feature ....................................................................................................................................27
Anti-Stall Feature (For mechanical brakes only) .............................................................................................27
High Pedal Disable Feature ............................................................................................................................28
Diagnostic Mode Feature ................................................................................................................................28
STARTING AND STOPPING THE VEHICLE .........................................................................................................28
Starting on a Hill ..............................................................................................................................................28
ACCELERATING ....................................................................................................................................................28
BRAKING ................................................................................................................................................................29
Coasting ..........................................................................................................................................................29
DRIVING PROCEDURE .........................................................................................................................................29

TABLE OF CONTENTS
5
Coasting ..........................................................................................................................................................29
DRIVING WITH A PASSENGER ............................................................................................................................29
SLIPPERY SURFACES ..........................................................................................................................................30
DRIVING UPHILL ....................................................................................................................................................30
TRAVERSING HILLSIDES ......................................................................................................................................30
DRIVING DOWNHILL ............................................................................................................................................. 30
STALLING ON A HILL ............................................................................................................................................. 31
DRIVING IN REVERSE ...........................................................................................................................................31
PARKING THE VEHICLE ........................................................................................................................................ 31
HAULING CARGO ..................................................................................................................................................32
Maximum Cargo Load / Maximum Weight Capacity ....................................................................................... 32
Flip Seat/ Load Deck Operation (If Equipped) ................................................................................................33
TRUCK BED OPERATION ..................................................................................................................................... 34
Load Bed (P/N 74821G03) .............................................................................................................................. 34
DUMPING THE TRUCK BED ................................................................................................................................. 34
TOWING ..................................................................................................................................................................35
WINCH
WINCH SAFETY ..................................................................................................................................................... 37
WINCH OPERATION ..............................................................................................................................................38
WINCH CABLE CARE ............................................................................................................................................ 39
SHOCK LOADING ..................................................................................................................................................40
WINCH MAINTENANCE SAFETY ..........................................................................................................................40
MAINTENANCE
MAINTENANCE SAFETY .......................................................................................................................................41
SCHEDULED MAINTENANCE ...............................................................................................................................41
Severe Use Conditions ...................................................................................................................................41
SCHEDULED MAINTENANCE CHART .................................................................................................................. 42
RECOMMENDED LUBRICANTS AND FLUIDS .....................................................................................................43
REPLACEMENT OF MAINTENANCE ITEMS ........................................................................................................43
LIFTING THE VEHICLE ..........................................................................................................................................44
Lifting Front ....................................................................................................................................................44
Lifting Rear ......................................................................................................................................................44
Lowering Vehicle .............................................................................................................................................44
VEHICLE CLEANING AND CARE ..........................................................................................................................45
Washing the Vehicle .......................................................................................................................................45
Polishing the Vehicle .......................................................................................................................................45
TIRES ......................................................................................................................................................................45
Tire Pressure ...................................................................................................................................................46
Tire Repair ......................................................................................................................................................46
Tire Replacement ............................................................................................................................................46
WHEELS .................................................................................................................................................................46
Wheel Removal ...............................................................................................................................................46
Wheel Installation ...........................................................................................................................................47
LIGHTS ...................................................................................................................................................................47
Halogen Headlight Bulb Replacement ............................................................................................................47
LED Headlight Assembly Replacement .......................................................................................................... 47
Taillight ............................................................................................................................................................47

6
TABLE OF CONTENTS
FUSE REPLACEMENT ...........................................................................................................................................48
CONTROLLER SYSTEM TEST ..............................................................................................................................48
REAR AXLE ............................................................................................................................................................48
Checking the Lubricant Level ..........................................................................................................................48
LUBRICATION ........................................................................................................................................................48
BRAKES ..................................................................................................................................................................49
Periodic Brake Test ........................................................................................................................................49
LITHIUM-ION BATTERY PACK ..............................................................................................................................50
BATTERY CHARGING AND MAINTENANCE ........................................................................................................50
BATTERY CHARGING ...........................................................................................................................................51
BATTERY PROLONGED STORAGE .....................................................................................................................51
Storage Preparation ........................................................................................................................................51
BATTERY FAULT DIAGNOSIS ..............................................................................................................................51
TRANSPORTING THE VEHICLE ...........................................................................................................................52
Towing the Vehicle ..........................................................................................................................................52
Hauling the Vehicle .........................................................................................................................................52
SPECIFICATIONS
VEHICLE SPECIFICATIONS ..................................................................................................................................53

SAFETY
7
INTRODUCTION
The following symbols appear throughout this manual and on vehicle labels. Your safety is involved when these sym-
bols are used. Become familiar with their meanings before reading the manual.
DANGER indicates a hazardous situation that, if not avoided, will result in death or seri-
ous injury.
WARNING indicates a hazardous situation, if not avoided, could result in death or seri-
ous injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or
moderate injury.
The PROHIBITION SAFETY SIGN indicates an action NOT to take in order to avoid hazard.
The MANDATORY ACTION SIGN indicates an action that NEEDS to be taken to avoid a hazard.
Failure to comply with the warnings in this manual can result in severe injury or death.
Read this entire manual carefully before operating this vehicle. Do not attempt to operate
this vehicle until you have thorough knowledge of the controls and features.
Regular inspections and maintenance, along with good operating techniques, will help
ensure your safe enjoyment of the capabilities and reliability of this vehicle.
This vehicle was designed and manufactured in the United States of America (USA). The standards and specifications
in the following information originate in the USA unless otherwise indicated.
When servicing motors, all adjustments and replacement components must be per original vehicle specifications to
maintain the USA Federal and State emission certification applicable at the time or manufacture.
MANUFACTURER’S INTENDED USE
This vehicle is designed and manufactured for off road use only. Use on public streets, roads or highways is illegal in
most areas and increases the risk of an accident involving other vehicles and people. This vehicle does not meet
FMVSS (Federal Motor Vehicle Safety Standards) for public street, road or highway use.
Check all laws and regulations before choosing an area to operate your vehicle.
WARRANTY AND REGISTRATION
Go to www.cushman.com for vehicle registration.
For vehicle warranty transfer, change of address or vehicle ownership, use the form at the end of this owner’s manual.
Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective.
Tampering with or adjusting the governor to allow the vehicle to operate above factory specifications will void the vehi-
cle warranty.
All information, including coverage, limitations, exclusions and how to obtain warranty service is included in the litera-
ture package with the purchase of the vehicle. It can also be obtained from your TSVdealer.
A registration card is included in the literature package with the purchase of the vehicle. The vehicle can also be reg-
istered online atwww.cushman.com
BATTERY PROLONGED STORAGE
Batteries discharge over time. The rate of discharge changes according to the ambient temperature, the age and con-
dition of the batteries.
Completely charged batteries will not freeze in winter temperatures unless the temperature is less than -75°F (- 60°C).

8
INTRODUCTION
BATTERY PROLONGED STORAGE
NOTICE: Improper storage may damage, destroy or cause permanent loss of battery capacity. Do not exceed
storage time or temperature limits. Batteries must be charged to the correct level before storage. Storing fully
depleted batteries will make them permanently unusable.
Storage Preparation
The optimum storage temperature range is between 65°F and 82°F (18°C and 28°C)
• Charge the battery module based on climate during storage period.
• In cold climates, fully charge the battery module. Make sure that the charging operation is complete and there
are no faults displayed on the charger. The green light on the charger should be on, indicating the charge
cycle is complete.
• In hot climates, store the vehicle with a 30% to 50% charge of battery pack capacity.
• Turn the key to the OFF position and remove it from the key switch.
• Check the run - tow switch under the seat, make sure it is set in the TOW/STORAGE position.
• Turn off all accessories.
The storage time for properly charged Lithium-Ion batteries supplied with this vehicle varies based on the ambient
temperature.
Setting State of Charge (SOC)
The SOC meter or the hand held programmer may be used to determine the state of charge of the battery module. If
the SOC is below 30%, charge the battery module until the state of charge reaches 50%. The charge cycle may be
interrupted by disconnecting the charger from the AC power source first, then from the charging receptacle on the
vehicle. If the SOC is above 50%, operate the vehicle until the SOC is below 50%.
During Storage
Check the state of charge every 30 days. If the SOC is below 30%, charge the battery module until the state of charge
reaches 50%.
Extreme Low Temperature Storage
If the ambient temperature is below -4°F (-20°C) DO NOT:
• turn the vehicle key to the ON position
• drive the vehicle
• tow the vehicle
• charge the vehicle
• operate accessories
• turn the lights on (if equipped)
Returning Vehicle to Service
At the end of the storage period, charge the battery module to 100% before operating the vehicle.
Before charging the vehicle be sure that the ambient temperature is between 14°F (-10°C) and 113°F (45°C) and the
vehicle has had time to adjust to the temperature.
Temperature Length of Storage Time
-22°F to -4°F (-30°C to -20°C) One month at 100% battery charge, all accessories turned off.
-4°F to 113°F (-20°C to 45°C) Six months at 100% battery charge, all accessories turned off.
113°F to 140°F (45°C to 60°C) One month at 30% - 50% charge, all accessories turned off.

SAFETY
9
BATTERY DISPOSAL
Lithium-Ion batteries are recyclable:
•Contact the distributor or manufacturer for information on returning or recycling used or damaged battery
packs.
•Contact local or state environmental department for disposal information.
•Refer to the Maintenance section for additional information.
VEHICLE IDENTIFICATION NUMBERS
Record the vehicle identification numbers in the spaces provided below. These identification numbers is required
when ordering parts from TSV.
Vehicle Model Number: _________________________________________________________________
Frame PIN: __________________________________________________________________________
SERVICE AND PARTS MANUALS
The following manuals can be purchased through a TSV dealer:
• service manual
• parts manual
V
PART B
PART C and D
PART A
V
PART A
(located inside of driver
side frame rail)
PIN LABEL
PART D is located on
outside of frame rail.
PART C is located on
the seat wrap under
the charger receptacle.
PART B is located
on frame rail

10
INTRODUCTION

SAFETY
11
SAFETY
For questions about your vehicle or the material in this manual, see the contact information on page 1 or the back of
this publication.
Certain replacement parts can be used independently and/or in combination with other accessories to modify a TSV
(Augusta) manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph. When a TSV-manufactured
vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in excess of 20 mph on public
streets or roads. UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the stric-
tures and requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to Federal
law the Distributor or Dealer MUST equip the product with headlights, rear lights, turn signals, seat belts, top, horn and
all other modifications for LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identification Number to the product
in accordance with the requirements of FMVSS 571.565. Pursuant to FMVSS 571.500, and in accordance with the
State laws applicable in the places of sale and use of the product, the Distributor, Dealer or customer modifying the
vehicle also will be the Final Vehicle Manufacturer for the LSV, and required to title or register the vehicle as man-
dated by State law.
Information on FMVSS 571.500 is found at Title 49 of the Code of Federal Regulations, section 571.500. For informa-
tion online, go to www.ecfr.gov.
TSV will NOT approve Distributor, Dealer or customer changes that change a TSV product into a Low Speed Vehicle
(LSV).
This vehicle meets the current applicable standard for safety and performance requirements.
SAFETY LABELS
Safety and warning labels are on the vehicle for your protection. Read and comply with the instructions on the labels
carefully. If any label shown in this manual is different from the label on your vehicle, always follow the instructions on
the vehicle label.
If a label comes off or becomes illegible, contact your TSV dealer for a replacement. The part number is provided in
this manual, printed on the label, or can be obtained from your dealer.
Operation (P/N 651654)
Located on the steering wheel.
cm
MIN 150
< 14° 25%
< 14° 25%
651654
RF
I
O
F
R
F
I
O
R
N
I
O
RF
N
1 - READ THE MANUAL
3 - USE CAUTION IN BAD WEATHER
10 - NO OPERATION ON PUBLIC ROADS
9 - NO OPERATION IF USING DRUGS OR ALCOHOL
11 - EXIT VEHICLE WHEN LIGHTNING IS IN AREA
8 - MAXIMUM CROSS RAMP OR HILL
4 - MINIMUM HEIGHT REQUIRED TO DRIVE
5 - NO OPERATION FROM PASSENGER SEAT
6 - NO STANDING AND KEEP ENTIRE BODY INSIDE VEHICLE
7 - REFER TO OWNER’S MANUAL FOR CARGO INFORMATION
2 - DRIVE IN ACCORDANCE WITH LOCAL LAWS AND REGULATIONS
12 - ELECTRIC
VEHICLE
FORWARD OPERATION
- KEY IN F
- PRESS ACCELERATOR
GRADUALLY
REVERSE OPERATION
- KEY IN R
- PRESS ACCELERATOR
GRADUALLY
PARK VEHICLE
- TURN KEY TO OFF
FORWARD OPERATION
- TURN KEY TO ON
- PUT DIRECTION
SELECTOR TO F
- PRESS ACCELERATOR
GRADUALLY
REVERSE OPERATION
- TURN KEY TO ON
- PUT DIRECTION
SELECTOR IN R
- PRESS ACCELERATOR
GRADUALLY
PARK VEHICLE
- PUT DIRECTION
SELECTOR IN F
- TURN KEY TO OFF
- ENGAGE PARKING
BRAKE
13 - GAS
VEHICLE
112 13 4 5 62 3
12
13
9
10
11

12
SAFETY
Operation (P/N 664789) (If equipped with card holder)
Located on the steering wheel.
Negative Ground Label (P/N 28203G01) (For CE vehicles)
Located on the seat frame.
Bed Latch Warning CE (P/N 74099G01)
Located on the side panel near rear fender.
664789
READ AND OBEY THE FOLLOWING WARNINGS TO
DECREASE RISK OF SEVERE INJURY OR DEATH.
BEFORE OPERATING
•
READ the owner’s manual and all warning labels. Contact an authorized dealer or go to the manufacturer’s website for
replacement manual or labels.
•
This vehicle is equipped for personal use in most communities; however, state law or
local rules may require additional equipment in your community.
SAFE OPERATION & PARKING
•
Turn key to ON, select Forward or Reverse, release the parking brake (if required), and slowly press
accelerator pedal.
•
Always bring vehicle to a complete stop before shifting the direction selector.
•
Always
remain seated in a moving vehicle.
•
Operate from the driver’s seat only.
•
Never drink alcohol or use
drugs or medications before or during operation of the vehicle.
•
ALWAYS engage the parking brake
and remove the key before leaving the vehicle. In an electric vehicle, put the direction selector in
OFF or Neutral; in a gasoline vehicle, put the selector in Forward.
MAINTENANCE & TOWING
•
This vehicle requires regularly scheduled maintenance (see the
periodic service schedule in owner’s manual).
•
ONLY qualified
personnel should service this vehicle.
•
Vehicle is not
to be towed; consult owner’s manual for
transport instructions.
Pressing the accelerator pedal releases the parking brake even when the key is in the OFF position; the vehicle may
move when the accelerator pedal is pressed. Unintentional movement of the vehicle can cause injury or death. Do not
allow anyone to stand directly in front or behind the vehicle.
•
Driver must have a valid driver’s license.
•
Do not
operate vehicle until all occupants are properly seated with their backs against the seat and feet flat on the floor.
•
Do not leave children unattended or allow them to play on a parked vehicle.
SAFETY INSTRUCTIONS
28203-G01
NEGATIVE GROUND
BATTERY
SHORTING BATTERY TERMINALS CAN
CAUSE EXPLOSION
74099-G01
DO NOT STAND
BEHIND DUMP
BED.
KEEP HANDS AND
FINGERS AWAY FROM
DUMP BED.

SAFETY
13
Load Bed (P/N 74821G03)
Located on the truck bed.
MAX
14o/ 25%
MAX
800 lb.
360 kg
MAX
5 in.
12 cm
P
P
MAX
100 lb.
45 kg
74821G03
DO NOT FILL GAS
CAN IN LOAD BED
MAX SIDE
SLOPE 14°
HIGH CENTER
OF GRAVITY MAY
CAUSE TIP OVER
WARNING
READ THE MANUAL
SECURE LOAD
MAX BED WEIGHT
NO
PASSENGERS
IN LOAD BED
MAX CENTER OF
GRAVITY HEIGHT
ABOVE FLOOR
MAX TAILGATE
LOAD

14
SAFETY
Load Bed (P/N 35980G04)
Rear-Facing Seat / Load Deck Warning (P/N 651665)
If your vehicle has a rear flip-up seat, this label will be located on the rear-facing seat handle.
Pinch Warning (P/N 651671)
Located on rear facing seat frame for the vehicles with rear facing seat.
P
P
MAX
800 lb.
363 kg
MAX
5 in.
12 cm
35980G04
MAX
14o/ 25%
WARNING
READ THE MANUAL
HIGH CENTER
OF GRAVITY MAY
CAUSE TIP OVER
SECURE LOAD
MAX BED WEIGHT
NO
PASSENGERS
IN LOAD BED
DO NOT FILL GAS
CAN IN LOAD BED
MAX SIDE
SLOPE 14°
MAX CENTER OF
GRAVITY HEIGHT
ABOVE FLOOR
MAX
12 in.
30 cm
MAX
250 lb.
110 kg
2
1
3
4
651665
DO NOT STAND IN
FRONT OR BEHIND
KEEP ARMS AND LEGS
INSIDE OF VEHICLE
TWO PASSENGER MAX
ON REAR-FACING SEAT
REAR-FACING SEAT/DECK
INSTRUCTIONSNO CHILDREN
REMAIN SEATED
WITH FEET ON
FLOOR AND
HOLD ONTO
HAND RAILS
NEVER EXIT
A MOVING
VEHICLE
LOAD WITH HIGH CENTER
OF GRAVITY COULD CAUSE
TIP OVER
LOAD CENTER OF GRAVITY
MAX LOAD HEIGHT
SECURE LOAD AS FAR
FORWARD AS POSSIBLE
MAX CARGO WEIGHT
DO NOT ALLOW
PASSENGERS TO
RIDE IN LOAD BED
651671
PINCH WARNING
KEEP HANDS AND
FINGERS AWAY

SAFETY
15
Run/Tow Switch Operation (P/N 633950)
Located on the run/tow switch.
MAXIMUM CARGO LOAD / MAXIMUM WEIGHT CAPACITY
Exceeding the weight capacities can cause loss of vehicle control and possible injury or
death.
• Do not exceed the maximum cargo load capacity.
• Do not exceed the maximum vehicle weight capacity (includes weight of operator, passenger, cargo and accesso-
ries).
TIRE PRESSURE
Improper tire pressure or uneven tire pressure can cause loss of vehicle control and
possible injury or death.
Maintaining correct tire inflation pressure is essential for safe vehicle operation. You can vary the inflation pressure,
within the recommended range to suit the condition of the terrain.
OPERATOR SAFETY
Safe and responsible use of this vehicle is necessary to prevent dangerous conditions for the operator, passengers
and other people in the area of operation. This section of the manual provides information on the safe operation of the
vehicle. Make sure you read, understand and comply with all of this information to decrease the risk of personal injury
or death.
Serious injury or death can occur if you do not follow the instructions and procedures
shown in this owner’s manual.
• Read this entire manual and all product labels carefully. Follow the safety information and operating procedures
described.
• Operate your vehicle responsibly to prevent dangerous conditions for the operator, passengers and other people in
the area of operation
• Operate your vehicle responsibly and keep the vehicle in safe condition of operation.
• A damaged vehicle, or a vehicle that is not functioning properly is dangerous and must not be operated until repairs
are made.
• Do not carry a passenger until you have a minimum of two hours driving experience on this vehicle.
• Keep feet, legs, hands and arms inside the vehicle at all times.
• The driver must keep both hands on the steering wheel and both feet on the floor or a pedal.
Maximum Cargo Load Capacity 800 lbs. (360 kg)
Maximum Vehicle Weight Capacity 1200 lbs. (544 kg)
Maximum Load Deck Capacity (If equipped with
rear facing seat)
250 lbs. (110 kg)
TIRE PRESSURE RANGE TERRAIN CONDITIONS RECOMMENDATION
18 - 22 psi (124 - 152 kPa)
hard surfaces or pavement Inflate to higher pressure within the range; never exceed
maximum pressure indicated.
soft terrain or turf Inflate to lower pressure within the range to reduce
potential damage to the terrain or turf.
633950

16
SAFETY
• Inspect the vehicle before each use to make sure it is in safe operating condition. Perform the pre-ride inspection
described in this manual. See page 25.
• Always have the vehicle checked by an authorized dealer if it is involved in an accident.
• Always put the direction selector in forward (F) and engage the parking brake before you exit the vehicle.
• Remove the ignition key when the vehicle is not in use to prevent accidental starting, unauthorized use by someone
below the age of 16, or someone without a driver’s license and proper training.
• Drive the vehicle at appropriate speeds for the terrain and conditions. Be aware of environmental conditions that
change the terrain and your ability to control the vehicle.
• Do not drive on excessively steep hills. Evaluate the terrain before descending a hill. Drive slowly and deliberately.
Use the brake to limit speed and maintain control. Sudden braking or turning can cause loss of vehicle control.
Drive straight down the hill; do not drive across the hill.
• Operate only in approved areas. Follow all applicable safety rules for the area.
• Avoid driving on terrain that is too rough for your vehicle’s capabilities and your driving skills.
• Before you drive in the reverse direction, make sure the area behind the vehicle is clear. Accelerate slowly and
avoid making sharp turns.
• Make sure the direction selector is in the correct position before you press the accelerator pedal.
• Decrease speed before and during turns.
• Decrease speed when driving on wet or slippery surfaces.
• Bring the vehicle to a complete stop before you move the direction selector.
• Do not exceed the cargo or vehicle weight capacities. Do not exceed the occupant capacity. See SPECIFICA-
TIONS on page 53 for the vehicle load and seat capacity.
• If there is a risk of lightning, leave the vehicle and look for a safe location to wait until the lightning has stopped.
Additional information about safety is included throughout this manual or can be obtained from your local TSV dealer.
Failure to operate this vehicle as instructed can cause collision, loss of control or roll-
over resulting in severe injury or death. Follow all safety warnings in this section of the
owner’s manual. See the OPERATION section of the owner’s manual for operating proce-
dures and additional safety information.
Unauthorized Operation
This vehicle is for adult use only. Any person below the age of 16 is not permitted to operate the vehi-
cle.
Any person who does not have a valid driver’s license is not permitted to operate the vehicle.
Any person who is be below the height of 59 in. (150 cm) is not permitted to operate the vehicle.
Leaving the keys in the ignition allows unauthorized operation of the vehicle by someone under 16
years of age, an unlicensed driver or someone who does not meet the height requirement. Always
remove the ignition key when the vehicle is not in operation.
Operating without Instruction
Operation of this vehicle without proper instruction increases the risk of an accident. The operator
must understand how to operate the vehicle correctly in different situations and on different types of
terrain.
All operators must read, understand and comply with the owner’s manual and all warning and instruc-
tion labels before operating the vehicle.
Alcohol or Drugs
Operation of the vehicle during or after consuming alcohol or drugs can adversely affect operator judg-
ment, reaction time, balance and perception.
Never drink alcohol or use drugs or medications before or during operation of the vehicle.
Passenger
All passengers must be at least 59 in. (150 cm) tall. Passengers must be able to sit with their back against the seat,
and both feet on the floor.
For additional safety and operational information, see Driving with a Passenger on page 29.

SAFETY
17
Before Operating
Perform the PRE-RIDE INSPECTION on page 25 before each use to make sure the vehicle is in safe operating con-
dition. Failure to inspect and confirm that the vehicle is safe to operate increases the risk of an accident.
Follow all inspection and maintenance procedures and schedules described in this owner’s manual. See SCHED-
ULED MAINTENANCE on page 41.
Load Operation
The weight of cargo and occupants affects vehicle operation. Carefully calculate how the vehicle is loaded and how to
safely operate it. Follow the instructions in this manual for loading guidelines and tire pressure.
Do not exceed weight capacities specified for your vehicle. Capacities are listed in Maximum Cargo Load / Maximum
Weight Capacity on page 15 of this manual, and also on the label affixed to the truck bed. As passenger weight
increases, cargo weight needs to be adjusted to ensure the maximum vehicle weight capacity is not exceeded.
Tire pressure must be adjusted to accommodate the load being carried. See Tire Pressure on page 15 for pressure
specifications.
Verify tire pressure, and drive slowly and carefully to maintain control of the vehicle if driving under any of the following
conditions:
• passenger and/or cargo exceeds half the maximum weight capacity
• driving over obstacles
• towing
• climbing a hill
Driving in Reverse
Make sure the area behind the vehicle is clear before operating in reverse. After making sure it is clear and safe to
operate in reverse, accelerate slowly. Avoid making sharp turns in reverse. Refer to Driving in Reverse on page 31 for
operational information.
Driving a Damaged Vehicle
Driving a damaged vehicle is not safe.
If your vehicle has been involved in any type of accident, have it inspected by a qualified service dealer to verify that it
is safe for operation.
Driving at Maximum Speeds
Maximum speed operation increases risk of loss of control. Always drive at a speed that is appropriate for the terrain,
visibility, operating conditions and your skill and experience level. Use the brake to control speed and maintain control
of the vehicle.
Driving on Pavement
Driving the vehicle on paved surfaces can affect handling characteristics and increase tire wear.
If possible, avoid driving on paved surfaces. If unavoidable, drive slowly, travel short distances and avoid sudden turns
or stops.
Driving on Public Roads
Driving this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never drive this
vehicle on any public street, road or highway, including dirt and gravel roads, unless they are designated for off road
use. Most areas prohibit the operation of this vehicle on public streets, roads or highways, and can result in traffic vio-
lations and fines.
Turning
Improper or careless turning can cause loss of traction, loss of control, accident or rollover. Do not turn quickly or at
sharp angles. Do not turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.
Driving Uphill
Do not climb hills that are too steep for the vehicle or your driving abilities. Loss of vehicle control or rollover can result
from climbing hills incorrectly. Refer to Driving Uphill on page 30 for operational information.
Driving Downhill
Inspect the terrain before descending a hill. Avoid driving across hills. Use the brake to limit speed and maintain con-
trol. Loss of vehicle control or rollover can result from driving downhill incorrectly. Refer to Driving Downhill on page 30
for operational information.

18
SAFETY
Stalling on a Hill
A rollover can result from stalling or rolling backward while climbing a hill. Drive uphill at a constant speed. See proce-
dure on page 31 for maintaining control of your vehicle if it stalls on a hill.
Tires
Operating the vehicle with incorrect tires or with incorrect or uneven tire pressure can cause loss of control or an acci-
dent. Always use the size and type tires specified for the vehicle. See VEHICLE SPECIFICATIONS on page 53.
Always maintain correct tire pressures as specified in Tire Pressure on page 15.
Slippery Terrain
Driving on rough, wet or loose terrain increases the risk of loss of traction or control, accident or rollover. Drive slowly
and use correct turning procedures when operating on slippery surfaces.
Tires that have lost traction, and then regain traction suddenly, can cause loss of vehicle control or rollover.
Refer to Slippery Surfaces on page 30 for operational information.
BATTERY CHARGING
Charging should be performed when ambient temperatures are between 40°F and 110°F (4°C and 42°C). The battery
pack may be charged or topped off after every use.
The battery management system (BMS) and charger cooperate to make sure that charging occurs at the proper rate
for the battery temperature. When the battery charger is connected to the vehicle, it will determine the charge rate
based on the battery temperature. The charger will operate at the rates shown in the table below.
The BMS will adjust the charge rate based on the temperature of the batteries.
Use only the OEM approved Lithium-Ion battery charger for your vehicle. Turn the key to the OFF position and remove
it.
• Inspect the charger cord for cracks, frayed wires or loose connections, if damaged, replace it.
• Inspect the vehicle charger receptacle and charger plug for dirt, debris or damage. Clean if necessary and replace
immediately if damage is found.
• Connect the charger to a wall receptacle. Do not use a multi-plug adapter or power strip. Do not connect anything
else to the same receptacle.
• Connect the charger to the vehicle receptacle.
• When the battery pack is finished charging, disconnect the charger cord from the vehicle. If disconnecting before
the charge cycle is complete, it is recommended that the charger be disconnected from the wall receptacle first,
then unplug the charger from the vehicle receptacle.
VEHICLE LIFTING
The vehicle must be on a firm and level surface for lifting. Remain constantly aware that the vehicle is not stable
during the lifting process. Do not get under a vehicle until you verify that it is stable on the jack stands. Never get
under a vehicle while it is on a jack only. Put wheel chocks in front and behind the wheels that are not being lifted. Do
not allow anyone to remain or get on the vehicle at any time during the lifting process.
Read and comply with all warnings and follow the lifting procedures described on page 44.
VEHICLE MODIFICATION
Do not install any accessory not approved by TSV. Do not modify the vehicle to increase speed or power. Any modifi-
cations or installation of accessories not approved by TSV can create a safety hazard and increase the risk of injury.
The warranty will be terminated if the vehicle is modified to increase vehicle speed or power.
The warranty may be terminated if original (or equivalent) replacement parts are not installed on the vehicle.
The addition of some accessories can change the handling characteristics of the vehicle. Use only TSV approved
accessories, and familiarize yourself with their function and effect on the vehicle.
Charge Rate Temperature
NO charging below 14° F (-10°C) or above 140°F (60°C)
Pre-charge (charge at reduced rate, 6 amps) between 14°F (-10°C) and 41°F (5°C)
between 104°F (40°C) and 140°F (60°C)
Full charging between 41°F (5°C) and 113°F (45° C)