CUTWORX eclipse 1523 User manual

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Installation Manual
1523/2029
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Eclipse 1523/2029 Installation Manual
Please read the manual carefully before using the
product
To ensure production safety, please read the "Safety
Instructions"
EN 60204-2018 Safety of machinery – Electrical equipment of machines
EN 61000-2011 Electromagnetic compatibility(EMC)
The design and use of this product comply with relevant
specifications:
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Eclipse 1523/2029 Installation Manual
Safety Instructions
The company is not responsible for safety
injuries caused by the improper use of ma-
chine that is not authorized by Eclipse or
Eclipse dealer certified technician.
Note
Note
Note
Note
All installation, operation and maintenance work
should only be carried out by professionals.
People and property maybe seriously injured
in the following situations：
▲Unauthorized removal of the cover
▲Wrong installation and use
Internal or external changes to the equipment
can only be carried out after consultation with
Eclipse or Eclipse dealer certified technician.
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Eclipse 1523/2029 Installation Manual
Table of Contents
Safety Introductions
1.Machine Introduction...................................................................................... 06
1.1
Eclipse 1523/2029 Digital Die Cutters Introduction .................................. 06
1.2
Eclipse 1523/2029 Technical Parameters................................................... 07
2.Machine Installation........................................................................................ 08
2.1 Preparation Before Installation..................................................................... 08
2.1.1 Customer Installation Site Requirements .......................................... 08
2.1.2 Other Preparations .............................................................................. 08
2.1.3 Technician Requirements .................................................................... 08
2.2 List of Installation Tools ................................................................................ 09
2.3 Unpacking Instructions ................................................................................ 09
2.3.1 Unpacking Inspection and Notice ...................................................... 09
2.3.2 Check Before Unpacking..................................................................... 10
2.3.3 Installation of Equipment .................................................................... 11
2.3.4 Connection Between Machine and Computer.................................. 13
2.4 Computer Configuration ............................................................................... 14
2.4.1 Windows Update ................................................................................. 14
2.4.2 Driver Updates ..................................................................................... 15
2.4.3 Windows Boot Configuration ............................................................. 15
2.5 Eclipse Software Suite Installation............................................................... 17
2.5.1 Folder Directory Setup ........................................................................ 17
2.5.2 Cut Control Software Installation ....................................................... 17
2.5.3 Design Manager Installation ............................................................... 18
2.5.4 Configuring Admin & Security Privileges .......................................... 19
2.6 License Key Software Installation ................................................................ 20
2.6.1 CodeMeterRuntime Installation.......................................................... 20
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2.6.2 iEcho Sentinel Software Installation................................................... 20
2.7 Pre-Boot Configuration.................................................................................. 21
2.7.1 Power Supply Voltage Confirmation................................................... 21
2.7.2 Hardware Check.................................................................................... 21
2.7.3 Air Pressure Confirmation ................................................................... 21
2.8 Booting the Eclipse........................................................................................ 21
2.8.1 Booting Sequence................................................................................ 21
2.9 Hardware ........................................................................................................ 22
2.9.1 DK 1.5mm/0.9mm Cut Tool ................................................................ 22
2.10 Feeding Device ............................................................................................ 24
2.10.1 Feeding Device Operation ................................................................ 24
2.10.2 Usage of Feeding Device .................................................................. 24
2.11 Suction Device ............................................................................................. 25
2.11.1 Working Principle of Suction Device ............................................... 25
2.11.2 Positioning of Suction Cups and Materials..................................... 25
3.Eclipse Software Configuration .................................................................... 26
3.1 Design Manager Configuration .................................................................... 26
3.1.1 Cut Control Software Link................................................................... 26
3.1.2 Camera Hardware Configuration........................................................ 27
3.2 Cut Control Software Configuration ............................................................ 28
3.2.1 Serial Port Configuration..................................................................... 28
3.2.2 Cut Control Tool Bar Configuration .................................................... 29
3.3 CCD Camera Calibration ............................................................................... 32
3.3.1 CCD Camera Calibration Configuration ............................................. 32
3.3.2 Registration Mark Calibration ............................................................. 35
3.3.3 Collecting Device Configuration......................................................... 35
Table of Contents
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4. Offset Cutting Test ........................................................................................ 37
4.1 EOT Tool Configuration ................................................................................. 37
4.1.1 EOT Blade Introduction ....................................................................... 37
4.1.2 Installation of EOT Blade..................................................................... 37
4.1.3 Material Press Plate Installation ......................................................... 38
4.1.4 Debugging of EOT Tool ....................................................................... 38
4.1.5 EOT Tool Configuration ....................................................................... 39
4.2 Calibration Test Cut File ................................................................................ 43
4.2.1 Calibration Test Cut File Configuration.............................................. 43
4.2.2 Start Calibration Sheet Cut ................................................................. 45
4.2.3 Tool Offset Adjustments ..................................................................... 46
5. Support ............................................................................................................ 48
5.1 TeamViewer Remote Support ....................................................................... 48
5.1.1 Downloading TeamViewer................................................................... 48
5.1.2 Remote Support Request .................................................................... 48
5.2 Troubleshooting ............................................................................................. 49
5.2.1 Communication Errors......................................................................... 49
5.2.2 Loading Device Troubleshooting........................................................ 53
5.2.3 Cutting Issues....................................................................................... 56
5.2.4 Conveyor Not Advancing After Cutting............................................. 57
6. Maintenance.................................................................................................... 58
6.1 Maintenance Schedule .................................................................................. 58
6.2 Warranty ......................................................................................................... 59
Table of Contents
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Eclipse 1523/2029 Installation Manual
1.1 Eclipse 1523/2029 Digital Die Cutters Introduction
Note: The computer desk should be on the left or right side of the machine (about 16inx28in)
Eclipse 2029
computer
desk position
43in
110in
28in
computer
desk position
16in
39in
87in
Eclipse 1523
28in
16in
1. Machine Introduction
Eclipse Series Digital Die Cutters are efficient automatic sheet-fed digital cutting systems. The system
can process vector graphics and convert them into cutting lines, then the motion control system drives the
cutter module to complete cutting requirements. The equipment is equipped with a variety of cutting tools,
so that creasing and cutting on different materials can be completed. With an integrated CCD Camera,
continuous automatic sheet-fed production can be achieved on printed and non-printed materials.
Eclipse Digital Die Cutters are suitable for cutting the following materials：
Cardstock, self-adhesive materials, cardboard, KT board, PP plastic, corrugated board etc.
* For more material choices, please contact CUTWORX USA support team.
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Eclipse 1523/2029 Installation Manual
Model Eclipse 1523 Eclipse 2029
Effective cutting area 15.5in x 26.5in 20.5in x 29.5in
Applicable paper A3/A4/A5/B3/B4/B5 A2/A3/A4/A5/B2/B3/B4/B5
Machine dimension（L*W*H）88in × 40in × 46in 110in × 43in × 46in
89in × 44in × 58in 89in × 45in × 59inPackage dimension（L*W*H）
Weight 662 Lbs 882 Lbs
Optional function Roll Feeding Device
Loading system Vacuum Adsorption
Cutting tools Drag knife、Creasing wheel、Oscillating knife、Kiss cut
1200mm/s (39in/s)
6mm
±0.1 mm (.004in)
Maximum cutting speed
Maximum cutting thickness
Cutting accuracy
File format DXF/PLT/PDF/HPG/HPGL/TSK/BRG/XML/CUT/OXF/ISO/AI/PS/EPS
Connect port
Air pressure
Rated voltage
Power
Working condition
USB/WLAN/WIFI
75 PSI, 5 CFM, Moisture/Water/Oil Free
Single Phase - 208v/220v
Temperature 50°F-80°F ，Humidity 20%-80%RH
30 Amp 30 Amp
1.2 Eclipse 1523/2029 Technical Parameters
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1
2
3
4
XY
(0,0)
Rear
Right
Front
Y direction
Original point
Left
X direction
Model
Required area
Indoor installation environment
Eclipse 1523 Eclipse 2029
93in × 36in × 46in 102in × 40in × 60in
Power Single Phase - 208v/220v 30 Amp
Temperature 50°F-80°F ，Humidity 20%-80%RH
2.1.2 Other Preparations
CPU: Intel(R) Core(TM) i5-10400 CPU @ 2.90Ghz, 16 GB RAM, 64-bit operating system, x64-based processor,
Windows 10 Pro, 5 USB ports, mouse, keyboard, monitor.
2.1.3 Technician Requirements
The installer must be guided by CUTWORX USA technicians.
The installer is required to wear work gloves.
The installer must be familiar with the machine installation precautions, and have read and understood the instal-
lation instructions.
The following aspects are defined uniformly and used to communicate with CUTWORX USA technical personnel
and after-sales support engineers.
2.1 Preparation Before Installation
2. Machine Installation
2.1.1 Customer Installation Site Requirements and Environmental Requirements
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Wrench(14mm、18mm) Screwdriver(cross, flat)
To adjust the feet level Connect the communi
-cation line
Electric drill(8mm sleeve)
Used to unpack the box
Pliers
Used to remove the
transport fixture
Roll ruler
Used to measure
installation space
Allen key(2mm、6mm)
Used to install EOT blades
and collecting device
Laser level
Used to adjust
foot level
2.2 List of Installation Tools
2.3 Unpacking Instructions
2.3.1 Unpacking inspection and Notice
2.3.1.1 Unloading of Packages
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2.3.1.2 Check Before Unpacking
Before unpacking, please make sure that the packing box is not damaged or exposed to rain. Otherwise, please
contact CUTWORX USA Support.
2.3.2 Unpacking Inspection and Notice
2.3.2.1 Remove the Screws of the Packaging Box
The packaging box is fixed by 8mm screws. When disassemblig, use the corresponding size tool to remove the
top and side plates.
2.3.2.2 Removal of Bottom Plate
◎ Remove the bottom plate’s fixing device to separate the equipment from the bottom plate.
◎ First, remove all small moveable parts in the packaging box, including cables, collecting device, etc.
◎ Disassemble the lower cover on both sides of the Eclipse.
◎ Remove the screws that bolt the leveling feet into the wood pallet. There are 8 total.
2.3.2.3 Discharge the Machine
Remove the Eclipse from the packaging box.
◎ Remove the wooden board on the front side of the packaging box and place it as shown in the figure
on the next page to build a slope.
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◎ Raise all the leveling feet of the Eclipse and make all the wheels of the machine land. At this time, care
should be taken to prevent the Eclipse from slipping off the bottom plate.
2.3.3 Installation of Equipment
The Eclipse is equipped with universal wheels which can move on flat surfaces. Make sure to raise the leveling
foot bolt before using the wheel and height differene less than 20mm.
6-M12X100
2.3.3.1 Installation of Collection Device
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2.3.3.2 Installation of Air Compressor
Place air compressor under the table or use use in house air, plug power connection in and connect air tube
from machine to compressor.
Air tube connection (6mm)
2.3.3.3 Connection for Power
Connect power cable to power input socket of the Eclipse and then connect the power plug to the power
supply socket. Refer to site survey for electrical questions or specifications. Contact CUTWORX USA support
if there are any questions.
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BKL19P: PC communication
PKO7P：EOT power supply
PKO8P：Tool control
PKO9P: Y origin, z origin, EOT control
PK11P：suction solenoid valve and
pressure solenoid valve control
PK12P: X origin
PK13P：Pause
PK14P：Emergency stop
PK15P：Power switch
PK16P：Air pump power supply
PK17P： Reversing solenoid valve control
PK18P：Anti-static solenoid valve control
PK19P：Lifting photoelectric control
PK20P： Lifting motor power supply
PK25P： Display communication (function
not designed, not installed temporarily)
PK31P：Safety device control
PK30P： Lift button control
PK32P：Touch screen PC control
PK33P：Feeding motor power
supply
DY3：ion emitter power
DY4：Air compressor power
supply
DY5： Computer power supply
AC220VIN：220V power input
2.3.4 Connection Between Machine and Computer
Connect the CCM communication cable to the Eclipse in port labled PK34P and tighten wih screws. The
connection port for this is located on the front facing panel next to collection device on pause button operator
side. If using figure above, it would be the connection where a touch screen PC can be configured.
2.3.4.1 Connection of Communication Cable
UI402
B
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At the other end of the PK34P line is three lines shown in the figure below. All are respectfully marked with
A/B/CCD. One USB serial converter will connect to line labeled B. A will not be used. Connect serial conversion
of B to computer USB port
2.4 Computer Configuration
2.4.1 Windows Updates
View Optional updates and proceed to download and install all updates available. Restart after completion and check if any
additional driver updates are available.
Before beginning software installation, ensure Windows is not missing important security and quality fixes. Install all updates for
Windows and Restart. After restart, ensure that no pending updates are ready to install or be installed.
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2.4.2 Driver Updates
Navigate to device manager and check each COM & LPT port for updates. Also, check USB drivers for updates.
2.4.3 Windows Boot Configuration
2.4.3.1 Disabe Secure Boot
Hold Shift and and restart the computer.
Navigate to Troubleshoot and then click Advanced options.
Select UEFI Firmware Settings and from the drop down click Secure boot and Secure Boot Enable. Turn Secure Boot
off by unchecking the box labeled Secure Boot Enable on the left. Apply and Exit.
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Hold Shift and and restart the computer.
Navigate to Troubleshoot and then click Advanced options.
2.4.3.2 Disable Driver Signature Enforcement
Select Startup Settings and restart.
Click option 7, Disable driver signature enforcement.
Boot normally.
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2.5 Eclipse Software Suite Installation
2.5.1 Folder Directory Setup
Navigate to the OS (C:) Drive and create a new folder “Eclipse Software Suite”.
Create two folders inside the Eclipse Software Suite folder named “Cut Control Software” and “Design Manager”
2.5.2 Cut Control Software Installation
Double-click the installer for Cut Control.
First, the development environment is automatically installed. After completion of Microsoft updates, click agree to continue
installation.
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For encryption type, select either WIBU or Sentinel depending on license key. Sentinel is the black USB license key and WIBU
is the silver USB license key.
Install Cut Control Software to C:\Eclipse Software Suite\Cut Control Directory created in previous steps. Then select next on
following menus to complete installation.
2.5.3 Design Manager Software Installation
Double-click the installer for Design Manager.
First, the development environment is automatically installed. After completion of Microsoft updates, click next to begin
installation.
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For encryption type, select either WIBU or Sentinel depending on license key. Sentinel is the black USB license key and WIBU
is the silver USB license key.
Install Design Manager Software to C:\Eclipse Software Suite\Design Manager Directory created in previous steps. Then select
next on following menus to complete installation.
2.5.4 Configuring Admin and Security Privileges
2.5.4.1 Design Manager Properties
Right click and select properties on Design Manager icon on desktop. Enable the setting to run the program as administrator.
Then navigate to Security and give full control permissions to all user groups. Click apply to each and exit.
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