DAB DAB E.SYBOX User manual

ASSEMBLY AND DISMANTLING
GUIDE

• Various-size flat screwdriVers
• PhilliPs screwdriVers, medium
and large size
• torx screwdriVers, size t20
and t25
• allen key, size 4
• wrench, size 13
• multi-griP Pliers (2 Pcs)
• rubber hammer
REQUIRED TOOLS

Pull up and remove the tran-
sparent cover
2
1
3
3
DISMANTLING
Take out the hex key tool
Take out the flat tool

Pull out the small key tool
The small key may be used to
unscrew the front display’s small
screws. This will allow the user to
rotate the display and adapt the
view to the position of installation
4
5
6
4
Put the hex key tool and flat tool
together: the flat tool may be in-
serted both in the hole no. 1 and
2, according to the needs and
comfort of the user
1
2

With the resulting composite tool,
unscrew the all the external caps
7
7
a
DISMANTLING
7
b
5

7
c
7
d
7
e
6

Note that the non-return valve
access cap (left) has a bigger size
than the other ones (1 ¼” vs 1”).
Be careful not to mix them up
when reassembling the pump
Pull out the non-return valve. Use
the composite tool (or pliers)
Unscrew the self-priming valve
access cap
DISMANTLING
8
9
10
7

Pull the self-priming valve out (use
pliers if you cannot do it manually)
11
12
8
11
a
If the pump is working with a po-
sitive suction head, trade places
of the screw and the spring to
exclude the self-priming effect and
avoid noises during priming

To remove the front cover, un-
screw the highlighted screws
from the top cover and the bot-
tom cover
Lift the front cover, paying at-
tention not to pull the flat cable
excessively
13
13
a
14
DISMANTLING
9

Unplug the display flat cable from
the display board
To remove the top cover, unscrew
the two screws next to the filling
hole and the other two highli-
ghted in the next picture
15
16
a
16
10

Remove the top cover
Remove the fittings on the sides
with the help of a flat screwdriver,
by inserting it as shown in the
picture below
DISMANTLING
17
18
18
a
11

Remove the side covers by pulling
sideways first, and then up
To remove the bottom cover,
unscrew the two screws from
the outside and the two from the
inside, as seen in the following
pictures
20
a
20
19
12

Using the T20 pin torx screwdri-
ver, remove the metal band that
secures the motor cable to the
main board
DISMANTLING
20
b
20
c
21
13

Unscrew the motor cable wires
with the small flat screwdriver
Use the same screwdriver to pull
up and remove the ground wire
Pay attention to the position of the
motor cable, in particular the slots
through which it passes (see pi-
cture). The cable must be positio-
ned identically when assembling
the pump
22
23
24
14

Unplug the pressure sensor (1)
and flow sensor (2) connectors
Unscrew the power cable wires
Lift and remove the extractor
accessory in picture
DISMANTLING
25
26
27
15

Unscrew the two screws and wa-
shers highlighted in this picture
30
29
28
16
To easily remove the pressure
vessel’s klammer, after pulling out
the extractor, rotate it by 180°
and reinsert it. Push it well till it
clicks. Then pull it out again, and
you will see it has caught and
removed the klammer
Easily pull out the pressure vessel

DISMANTLING
31
32
33
17
Remove the other two screws by
using the Allen key
Gently lift and remove the main
board block
If an inspection/analysis of the
electronic board is required, re-
move the covers by opening the
plastic joints with the help of a
small flat screwdriver

Before removing the pressure
sensor, remove the protection
cap to check the state of the con-
nection wires
Remove the pressure sensor by
unscrewing it counterclockwise
34
35
36
18
Unscrew the three circled screws
to detach the suction duct

Pull out the klammer on the fil-
ling duct side
Lift and remove the sensors
block
DISMANTLING
36
a
37
38
19