Daewoo FR-510M User manual

Service Manual
Refrigerator
Model: FR-510M
FR-540M
FR-510P
FR-540P
DAEWOO ELECTRONICS CO., LTD.
S/M No. : FR510P0010
✔ Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).

1.Specification-----------------------------------------------------------------------------------------------1
2.External view-----------------------------------------------------------------------------------------------2
3.Wire diagram--------------------------------------------------------------------------------------------- 3
4.Name of parts--------------------------------------------------------------------------------------------- 4
5.Air flow diagram----------------------------------------------------------------------------------------- 5
6.Refrigerant cycle diagram---------------------------------------------------------------------------- 6
7.Machine room view and part list--------------------------------------------------------------------7
8. Main components----------------------------------------------------------------------------------------- 8
9. Door color specification--------------------------------------------------------------------------------- 9
10. Exploded view and parts list ------------------------------------------------------------------------ 15
11. Electronic function -------------------------------------------------------------------------------------- 25

1
1. SPECIFICATION
MODEL NAME FR-510M FR-540M FR-510P FR-540P
Refirgerant R12 200g 200g 200g 200g
R134a 170g 170g 170g 170g
Cooling System Fan Cooling Convection
Refrigeration System Air Forced Convection
Defrost System Fin Evaporator Forced
Defrost Operation AutomaticStart & Stop
Cold Control Adjustable Dial AdjustableButton
Capacity
Freezer 119
 118  119  118 
Refrigerator 299
 306  299  306 
Total418
 424  418  424 
External
Dimension
Height 1741mm 1768mm 1741mm 1768mm
Width770mm770mm770mm770mm
Depth 700mm700mm700mm700mm
Net Weight 88Kg 89Kg 88Kg 89Kg

2. EXTERNAL VIEWS
1. FR-510M
760
31.5
595770
1422.5
700
533
770
568
11
1039 1741
121
712 2424
136 988 511 222460
760
2
2. FR-540M
760
31.5
595770
1422.5
700
533
770
568
11
1066 1768
121
712 2424
136 1015 511 222460
760

3. WIRE DIAGRAM
3
1. FR-510M, 540M
M
TEMP
FUSE
GRAY
DEFROST
HEATER
COMPRESSOR
BLACK
A
PTC OL
WHITE P-RELAY
BIMETAL
WHITE
1 2
3 4 RED RED
RED
BLACK
WHITE/BLUE
TEMP
CONTROLLER
R-LAMP
R-LAMP
F-LAMP
YELLOW
BROWN
PLUG
GN/YW
L/BLUE
PINK
BLUE
RED
DOOR
SWITCH
4
3
1
2
BROWN
MFM
2. FR-510P, 540P
GN/YW
PULG
COMPRESSOR
MA
YELLOW
DOOR
SWITCH
YELLOW
P-RELAY
BLACK
BLACK
BLACK
BLACK
VIOLET
BLUE
BLUE
BLUE
R-LAMP
BLUEX3
BROWN
REDRED
WHITE
F-LAMP
WHITE
WHITE
R-LAMP
BLACK
FM
2134
TEMP
FUSE
GRAY
DEFROST
HEATER
DOWN
TRANS
YELLOW
GREEN
BROWN
WHITE
RED
BLACK
VIOLET
GRAYx2
BLACKx2
BLUE
x2
ORANGE
x2
D-SENSOR
F-SENSOR
F-PCB
M-PCB
BROWN
L/BLUE
RED
YELLOW

4. NAME OF PARTS
4
1. FR-510M, 540M
1
20
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1 Freezer Compartment Lamp
2Shelf Freezer & Ice Tray
Guide
3Case Icing
4Case Ice
5Case Child
6Temperature Controller
(Refrigerator Compartment)
7Shelf Refrigerator
8Window Refrigerator
9Lever Moisture Control
10 Cover Vegetable
11 Case Vegetable
12 Front Grille
13 Adjustable Foot
14 Pocket Freezer
15 Egg Pocket
16 Case Egg
17 Pocket Multi
18 Pocket Bottle (A)
19 Pocket Bottle (B)
20 Freezer Temperature
Controller
(Freezer compartment)
2. FR-510P, 540P
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1 Freezer Compartment lamp
2Shelf Freezer & Ice Tray
3Case Icing
4Case Ice
5Case Child
6Temperature Controller
(Refrigerator Compartment)
7Shelf Refrigerator
8Window Refrigerator
9Lever Moisture Controller
10 Cover Vegetable
11 Case Vegetable
12 Front Grille
13 Adjustable Foot
14 Pocket Freezer
15 Egg Pocket
16 Case Egg
17 Pocket Multi
18 Pocket Bottle (A)
19 Pocket Bottle (B)
20 Freezer Temperature
Controller
(Freezer Compartment)

5
4. FR-540P
760
31.5595770
1422.5
700
533
770
568
11
1066 1768
121
712 2424
136 1015 511 22
24
60
760
3. FR-510P
760
31.5595770
1422.5
700
533
770
568
11
1039 1741
121
712 2424
136 988 511 22
24
60
760

5. AIR FLOW DIAGRAM
6
-16~-18
-16~-18
-17~-19
1~32~4
1~32~4
2~3
5~7
2~4
3~5
3~5 2~4
A
B
C
Freezer door pocket
Do not put ice cream or frozen
food in freezer door pocket to
store for a long term. Opening
and shutting the door can rise up
the temperature.
Cold air absorbing duct
Do not place food in front
of the duct because it is the
entrance of the cold air.
Refrigerator door pocket
Temperature is high even if the
pocket is in the middle.
When storing margarine or cheese
for one or two weeks, make use
of the refrigerator shelf.
Crisper
Suitable in storing fruits or
vegetable.
Wrapping can prevent from
dryness.
Freezer room
Do not put any bottle such as
beer or beverage because it can
be frozen and broken.
Refrigerating room
This model is multi-flow type
which flows out cold air from
each shelf space. The hot air
after making the refrigerator
cold, flows into cooling system
through the front upper part.
Do not put food having much
moisture at the middle part of
each shelf space ("A", "B" and
"C" part). It can be frozen owing
to the low temperature.

6. REFRIGERANT CYCLE DIAGRAM
7
FIN CROSS
EVA
SUC-PIPE
MAIN CAPI TUB.
ACCUM
HOT PIPE
DRYER
COMP
AUX-HOT PIPE
AUX-HOT PIPE
BACK PLATE PIPE
C
O
M
P
R
E
S
S
O
R
A
U
X
I
C
O
N
P
I
P
E
H
O
T
P
I
P
E
A
U
X
I
H
O
T
P
I
P
E
B
A
C
K
P
L
A
T
E
P
I
P
E
D
R
Y
E
R
C
A
P
I
T
U
B
E
E
V
A
P
O
R
A
T
O
R
A
C
C
U
M
U
L
A
T
O
R
S
U
C
P
I
P
E
COOLING PIPE

7. MACHINE ROOM VIEW AND PART LIST
8
13
6
5
8
21
16
19
15
18
17
1 2 3414
2210
9
12
20
11
7
NO PART NAME NO PART NAME NO PART NAME
1BASE COMPRESSOR 9DRYER 17 BIND WIRE
2COMPRESSOR 10 PIPE CON (SUC) 18 PLUG POWER AS
3ABSORBER COMPRESSOR 11 VIBRATIONPROOF GUM 19 SCREW MACHINE
4WASHER COMP. *T 12 PIPE CON (AUX) 20 PIPE CON (HOT)
5SWITCH P-RELAY AS 13 HOSE DRAIN (B) 21 TAPE OPP
6BAND RELAY 14 VIBRATIONPROOF MASS 22 PIPE CON (P.A)
7TAPE COTTON 15 SCREW TAPPING
8 PIPE SERVICE 16 COVER CONNECTOR

9
8. MAIN COMPONENTS
1. COMPRESSOR
2. RELAY ASSEMBLY
3. RUNNING CAPACITOR
4. STARTING CAPACITOR
Refrigerant R12
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Comp. model XXBL25YE-2-C SL28YE-5-C PL25YE-4-C SL28YE-5-C
Part code XX3952125C20 3954128C50 3956125C40 3954128C50
Strating type X XCSR RSIR RSCR RSIR
Refrigerant R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Comp. model HBL25YE-C HBL25YE-3-CHBL25YE-2-C HSL27YE-5-C XHSL27YE-5-C
Part code 3952125L00 3952125L30 3952125L20 3954127L50 X3954127L50
Strating type CSR CSR CSR RSIR XRSIR
Refrigerant R12
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Relay model XX317THBYY-52 276THBYY-52197SHBYY-52276THBYY-52
Part code X X3018112000 3018105641 3018104102 3018105641 3018105641
Refrigerant R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Relay model 801RFBZZ-52445RHBZZ-52317THBYY-52 276THBYY-52 X276THBYY-52
Part code 3018101630 3018101620 3018112000 3018105641 X3018109901 3018105641
Refrigerant R12
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. XX300V/7µF X350V/5µF XX
Part code XX3816800400 X400EL15110 XX
Refrigerant R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. 200V/12µF 300V/7µF XXXX
Part code 3816801910 3816800400 XXXX
Refrigerant R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. 200V/100µF XXX
Part code 401RD35050 XXX
Refrigerant R12
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. XX200V/100µF XXX
Part code XX401RD35050 290V/50µF 4124G62020
290V/50µF
4124G62020
XXX

10
5. F-FAN MOTOR
6. DEFROST HEATER
7. LAMP ASSEMBLY
8. DEFROST TIMER (FR-510M, 540M)
9. PCB TRANSFORMER (FR-510P, 540P)
10. MAIN PCB ASSEMBLY (FR-510P, 540P)
11. DRYER
Refrigerant R12, R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. 3211DWBFH 3211DWBFI 3211DWBFL
Part code
3011800660 3011800670 3011800640
Refrigerant R12, R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. 148W 148W
Part code
3012801300 3012801000
Refrigerant R12, R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. TMDEX09UM1
Part code 3010513900 3018103920
Refrigerant R12, R134a
Voltage 110V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. 15W 15W
Part code 3013600050
3013600020
Refrigerant R12, R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. P707
Part code 3014304010 3014303810
Refrigerant R12, R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Part code 5EPK057605 5EPK057604 5EPK057020 5EPK057608
Refrigerant R12 R134a
Spec. 10 g 15 g
Part code 3016800103 3016800910

11
POWER CORD SPECIFICATION
NO SHAPE OF POWER CODE PART CODE DESCRIPTION REMARK
13011315000 CP-2PIN FOR EUROPEAN COUNTRY
2401RA17200 CP-2PIN FOR OTHER COUNTRY
34006D17101 KP-30 FOR AMERICA
4401PD17101 KP-211 FOR JAPAN & TAIWAN
53011300801 BP-3PIN
63011303010 #267 FOR CHILE
73011315310 FOR ISRAEL
83011303050 BS-1363A FOR U.K, MIDDLE ASIA
SINGAPORE & MALAYSIA
93011301200 KP-551/550 FOR CHINA & AUSTRALIA
* Upper power cord’s part code is only for lead wire, without any kinds of terminal or housing.

12
9. DOOR COLOR SPECIFICATION
1. FR-510M, 510P
1. ASSEMBLY URETHAN FREEZER DOOR
1) FR-510M
2) FR-510P
2. ASSEMBLY URETHAN REFRIGERATOR DOOR
Refrigerant R12 R134a
Color type Dull lamina High glossy Normal PCM High glossyDull lamina High glossy Normal PCM High glossy
sheet lamina sheet bright PCM sheet lamina sheet bright PCM
Part code XXXPFDT1UH110 XXXPFDT1UH115
Refrigerant R12 R134a
Color type Dull lamina High glossy Normal PCM High glossyDull lamina High glossy Normal PCM High glossy
sheet lamina sheet bright PCM sheet lamina sheet bright PCM
Part code XXXPFDT1UH030 XXXPFDT1UH035
Refrigerant R12 R134a
Color type Dull lamina High glossy Normal PCM High glossyDull lamina High glossy Normal PCM High glossy
sheet lamina sheet bright PCM sheet lamina sheet bright PCM
Part code XXXPFDU2UH030 XXXPFDU2UH035
2. FR-540M, 540P
1. ASSEMBLY URETHAN FREEZER DOOR
1) FR-540M
2) FR-540P
2. ASSEMBLY URETHAN REFRIGERATOR DOOR
Refrigerant R12 R134a
Color type Dull lamina High glossy Normal PCM High glossy Dull lamina High glossy Normal PCM High glossy
sheet lamina sheet bright PCM sheet lamina sheet bright PCM
Part code XXXPFDT1UJ130 XXXPFDT1UJ135
Refrigerant R12 R134a
Color type Dull lamina High glossy Normal PCM High glossy Dull lamina High glossy Normal PCM High glossy
sheet lamina sheet bright PCM sheet lamina sheet bright PCM
Part code XXXPFDT1UJ030 XXXPFDT1UJ035
Refrigerant R12 R134a
Color type Dull lamina High glossy Normal PCM High glossy Dull lamina High glossy Normal PCM High glossy
sheet lamina sheet bright PCM sheet lamina sheet bright PCM
Part code XXXPFDU2UJ030 XXXPFDU2UJ035

13
COLOR TABLE
1. PCM type
NO COLOR CHIP COLOR NAME
1P/WITH (WH069)
2'94 L/GRAY (GY158)
3'95 L/GRAY (GY259)
4'94 M/GRAY (GY331)
5'95 M/GRAY (GY335)
6'97 M/GRAY (GY267)
7M. D/GRAY (GY750)
8N/BLUE (BL718)
9MINT GREEN (GN206)
10 '97 BEIGE (BE215)

14
2. Lamina sheet type
NO COLOR CHIP COLOR NAME
1P/WITH (WH069)
2'94 L/GRAY (GY158)
3'95 L/GRAY (GY259)
4'94 M/GRAY (GY331)
5'95 M/GRAY (GY335)
6'97 M/GRAY (GY267)
7M. D/GRAY (GY750)
8N/BLUE (BL718)
9MINT GREEN (GN206)
10 S/GOLD
11 G/GREEN

10. EXPLODED VIEWS AND PARTS LIST
15
1. FR-510M, 540M
1.Exploded view

16
2.Partslist
NO PART CODE PART NAME DESCRIPTION QUANTITY REMARK
1ASSY URT CAB 1
2HEATER GLAS TUBE AS 1REFER TO #10
33011408100 COVER HTR *U 1
43011408200 COVER HTR *T 1
54010G19010 FIXTURE DEFR HTR 2
63017000502 EVAPORATOR SAS 1
7400EL21213 FUSE TEMP AS 1
83018111100 SWITCH BIMTL AS 1
93014502101 PLATE DV AS 1
10 3018100010 SWITCH DR DSD-5 1
11 4010G30351 FIXTURE DR CHILD 2
12 3010302512 BASE COMP SAS 1
13 3010100201 ABSORBER COMP NR H=40 4
14 3014502304 PLATE AXCON AS 1
15 COMPRESSOR 1REFER TO # 9
16 4019H09030 WASHER COMP *T SK-5 4
17 SWITCH P RELAY AS 1REFER TO # 9
18 3816100100 RELAY BAND SK-5 0.7T ZN-3-A 1
19 3010604802 BRACKET ADJ FT *L AS 1
20 3010604902 BRACKET ADJ FT *R AS 1
21 3016000220 SPECIAL SCREW 2
22 3012900620 HINGE *M AS D/C 1
23 MOTOR AS 1REFER TO # 10
24 3018103920 SWITCH D TIMER AS CHILE 350 1
25 3011406600 COVER F M/F DUCT A ABS 1
26 LAMP AS 3REFER TO # 10
27 3015500400 WINDOW F G.E, PC-121R 1
28 3010008910 ASSY M/F DUCT 1
29 3013304901 INSULATOR M/F DUCT F-PS 1
30 4010G26030 INSULATOR DAMP B F-PS 1
31 4010G26401 R DAMPER AS HF380 1
32 4017G31152 KNOB DAMP ABS 1
33 3011408803 COVER M/F DUCT HIPS 1
34 3015500703 WINDOW R GPPS 1
35 3017900802 SOCKET F LAMP AS 1
36 3011408400 COVER M/PCB BOX PP 1
37 DRYER AS 1REFER TO # 10
38 ASSY URT *T DOOR 1REFER TO # 12
39 3017402202 LINER F DR ABS 1.4 x 785 x 1140 1

17
NO PART CODE PART NAME DESCRIPTION QUANTITY REMARK
40 3012300600 GASKET F DR AS PVC-S 1
41 3019002100 POCKET F *T GPPS T3.0 2
42 3014202610 PANEL F CONTL ABS T2.3 1
43 3012901400 HINGE *T AS 1
44 3016001800 SPECIAL BOLT M6 x L16 4
45 3011408700 COVER *T HI PP 1
46 ASSY URT *U DOOR 1REFER TO # 12
47 3017402301 LINER R DR ABS 1.4 x 785 x 1060 1
48 3012301600 GASKET R DR AS PVC-S+MAGNET 1
49 3012900401 HINGE *U AS MF-ZN5-C 1
50 3016000800 SPECIAL SCREW T1 TRS 4 x 12 PW 4
51 7400108511 WASHER PLAIN PW-1.5T 8.5/20 MFZN 1
52 CORD POWER AS 1REFER TO # 11
53 3010501601 BOX CONTL AS 1
54 3010500403 BOX CONTL HIPS 1
55 3018300401 THERMOSTAT 1
56 4017G31041 KNOB C/S ABS 1
57 3013300022 INSULATOR F LUVR AS 1
58 3018900900 LOUVER F M/F AS 1
59 3011409010 COVER VEGETB BOOX AS CV+F+KNOB+NAMP 1
60 3010503720 CASE VEGTB GPPS T 3.0 1
61 3011102300 CASE CHILD GPPS T 3.5 1
62 3019002000 POCKET MULT GPPS T 3.0 2
63 3019002600 POCKET BOTL B GPPS T 3.0 1
64 3011705620 DOOR CHILD GPPS 1
65 3011103900 CASE EGG GP 2
66 4010E99102 BOX ICE AS 1
67 4010G30661 BOILD PP T1.3 1
68 3017801920 SHELF R GPPS 2
69 3017804700 SHELF F 1
70 3012500510 GUIDE ICING CASE GPPS 1
71 3011408501 COVER CAB BRKT ABS 1
72 3011102100 CASE ICING PP 2
73 3012400502 GRILLE PP 1
74 3010010900 ASSY ADJ FT PAKG 1

18
NO PART CODE PART NAME DESCRIPTION QUANTITY REMARK
1ASSY URT CAB 1
2HEATER GLAS TUBE AS 1REFER TO # 10
33011408100 COVER HTR *U AL 1
43011408200 COVER HTR *T AL 1
54010G19010 FIXTURE DEFR HTR 2
63017000502 EVAPORATOR SAS 1
7400EL21213 FUSE TEMP AS 1
83018111100 SWITCH BIMTL AS 1
93014502101 PLATE DV AS 1
10 3018100010 SWITCH DR 1
11 4010G30351 FIXTURE DR CHILD 2
12 3010302512 BASE COMP SAS 1
13 3010100201 ABSORBER COMP NR H=40 4
14 3014502304 PLATE AXCON AS 1
15 COMPRESSOR 1REFER TO # 9
16 4019H09030 WASHER COMP *T SK-5 4
17 SWITCH P RELAY AS 1REFER TO # 9
18 3816100100 RELAY BAND SK-5 0.7T ZN-3-A 1
19 3010604802 BRACKET ADJ FT *L AS 1
20 3010604902 BRACKET ADJ FT *R AS 1
21 3016000220 SPECIAL SCREW M6 x 16 SWCH22A 2
22 3012900620 HINGE *M AS D/C 1
23 MOTOR AS 1REFER TO # 10
24 3018103920 SWITCH D TIMER AS CHILE 350 1
25 3011406600 COVER F M/F DUCT A ABS 1
26 LAMP AS 3REFER TO # 10
27 3015500400 WINDOW F G.E, PC-121R 1
28 3010008910 ASSY M/F DUCT 1
29 3013304901 INSULATOR M/F DUCT F-PS 1
30 4010G26030 INSULATOR DAMP B F-PS 1
31 4010G26401 R DAMPER AS HF380 1
32 4017G31152 KNOB DAMP ABS 1
33 3011408803 COVER M/F DUCT HIPS 1
34 3015500703 WINDOW R GPPS 1
35 3017900802 SOCKET F LAMP AS 1
36 3011408400 COVER M/PCB BOX PP 1
37 DRYER AS 1REFER TO # 10
38 ASSY URT *T DOOR 1REFER TO # 12
39 3017402202 LINER F DR ABS 1.4 x 785 x 1140 1